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Soda lignin from oil palm empty fruit bunch was directly isolated by various mineral acids i.e. sulfuric acid, hydrochloric acid, phosphoric acid and nitric acid at three levels of concentration (20% v/v, 60%v/v and concentrated). A comparison study was performed through physicochemical properties and structural features using FT-IR, UV, 13C-NMR and nitrobenzene oxidation. The FT-IR results showed that there is no significant difference between the main structures of the lignin isolated by various acids. However, low concentration of phosphoric acid is preferable because of its highest yield. The S: V: H ratio of 7-15:6-11:1 as evaluated by the nitrobenzene oxidation procedure suggests that soda lignin can be classified as belonging to either the cereal straw on grass type. The UV results indicate that phosphoric acid consistently gave the highest absorbance value among the four acids tested in this study regardless of its concentration level. The C13-FTNMR spectra, suggest that the lignin structure is independent of the type of acid used for precipitation.

Papermaking in Malaysia is basically based on recycled (secondary) fibers which are sourced from various parts of the world with prices depending on the quality of the fibers procured. The costs of paper production could possibly be reduced by using local fibers as partial replacement provided that the strength requirements are not compromised; and one such type is the oil palm fibers which are obtained as the by-product of the palm oil industry. This paper reports the use of the oil palm empty fruit bunch (OPEFB) fiber as a partial substitute in the production of corrugating medium. Both unbleached and totally chlorine free (TCF) bleached OPEFB pulps were mixed in different ratios with high quality recycled pulps which had been mechanically and chemically treated. Burst strength results indicate as high as 70% recycled pulp can be replaced by OPEFB pulps yet still having strength properties that are comparable with the industrial produced corrugating medium. Although the effect of bleached pulp is significant at high addition levels of more than 70%, the cost-energy balance will not be effective to use these bleached fibers, and furthermore the utilization of unbleached pulps also gave the same desired results. The use of the underutilized OPEFB fibers for replacement of imported recycled fibers without compromising the paper strength qualities could help the Malaysian paper industry in their quest for finding fiber alternatives.

The effect of drying techniques on the crystallinity and thermal stability nanocrystalline cellulose (NCC) prepared from oil palm empty fruit bunch (OPEFB) via the TEMPO-oxidation process was investigated. NCC was subjected to three separate drying techniques viz. oven drying (OD), freeze drying (FD) and solvent exchange (SE). The crystallinity and thermal properties were investigated for all samples using DSC and X-ray diffraction (XRD). There is no significant difference in the degree of crystallinity for both OD-NCC and FD-NCC as compared to the starting material of unbleached pulp (UP) (72% vs 76%), however SE-NCC showed a tremendous reduction with the crystallinity of only 40%. Both OD-NCC and FD-NCC have almost similar thermal behavior but the SE-NCC showed a significant difference. For the application of NCC in non-polar bionanocomposites, both OD-NCC and FD-NCC is recommended due to its relatively superior thermal stability and a higher crystallinity index.

Development of regenerated cellulose (RC) derived from underutilized cellulosic biomass has recently gained attention as potential petroleum-based polymer replacers. The objective of this current work is to evaluate the properties of RC films obtained from oil palm empty fruit bunch microcrystalline cellulose (OPEFB-MCC) through environmental process. The RC films were fabricated by using different amounts of OPEFB-MCC (4, 6 and 8 %) and 1-butyl-3-methylimidazolium chloride (BMIMCl) was used as green OPEFB-MCC dissolving medium. The resultant RC films were then characterized by means of Fourier transform infrared (FTIR) spectroscopy, mechanical, thermal and morphological properties by using tensile test, differential scanning colorimetry (DSC), and scanning electron microscopy (SEM) respectively. Increase in OPEFB-MCC amounts from 4 to 8 % enhanced the tensile strength and elongation at break of RC by 101 and 78 %, respectively, indicating stronger and more flexible films were formed. It is interesting to note that the Tg (101-154 °C) and Tm(130-187 °C) were found shifted to higher temperature with higher proportions of OPEFB-MCC in RC films. Meanwhile, FTIR analysis showed no new peak presented in RC films, suggesting that BMIMCl is a non-derivatizing solvent to OPEFB-MCC. Conspicuous changes in the spectra of RC films compared to OPEFB-MCC at 3200-3600 cm-1, 1430 cm-1, 1162 cm-1, 1111 cm-1, 1020-1040 cm-1 and 896 cm-1 were associated with transformation of cellulose I to cellulose II structure or/and decrease in crystallinity occurred after regeneration process. SEM micrographs of the RC films revealed that higher OPEFB-MCC contents exhibited smoother and more homogeneous surfaces morphology. Overall, OPEFB-MCC exhibited good film forming ability for RC production and may offer potential application in various industries including food packaging, medical goods and electronic devices.Development of regenerated cellulose (RC) derived from underutilized cellulosic biomass has recently gained attention as potential petroleum-based polymer replacers. The objective of this current work is to evaluate the properties of RC films obtained from oil palm empty fruit bunch microcrystalline cellulose (OPEFB-MCC) through environmental process. The RC films were fabricated by using different amounts of OPEFB-MCC (4, 6 and 8 %) and 1-butyl-3-methylimidazolium chloride (BMIMCl) was used as green OPEFB-MCC dissolving medium. The resultant RC films were then characterized by means of Fourier transform infrared (FTIR) spectroscopy, mechanical, thermal and morphological properties by using tensile test, differential scanning colorimetry (DSC), and scanning electron microscopy (SEM) respectively. Increase in OPEFB-MCC amounts from 4 to 8 % enhanced the tensile strength and elongation at break of RC by 101 and 78 %, respectively, indicating stronger and more flexible films were formed. It is interesting to...

Conductive polypyrrole (PPY) was successfully synthesized via situ polymerization of pyrrole monomer in presence of nanocrystalline cellulose (NCC) suspension as a dopant and template with a rarity sedimentation. PPY-NCC composite having very good dispersion stability in aqueous media. The chemical structure of PPY and PPY-NCC was investigated by using Fourier transform infrared spectroscopy. FTIR result shows that the synthesis of PPY in presence of NCC still retains its chemical structures well. Scanning electron microscopy (SEM) analyses shows obvious transformation in PPY morphology from cauliflower-like spherical particles with 400-500 nm to nanofibers with 200nm length after composite with NCC. Transmission electron microscopy (TEM) revealed the typical morphology of NCC rod-like nanostructure with length 150 ±23 nm and diameter 6.5 ±0.68 nm and the NCC nanorod is coated by a cover of PPY with irregular thickness.

Nanocrystalline cellulose (NCC) was derived from oil palm empty fruit bunch (OPEFB) by soda pulping and followed by 2,2,6,6-tetramethylpiperidine-1-oxy (TEMPO) oxidation reaction method. The NCC was used as reinforcing agent in Polylactic acid (PLA) biopolymer film matrix with 0 to 20% loadings. Bionanocomposite film was prepared by dilution in Chloroform and casted on the flat glass with 0.03-0.05 mm casting thickness. TEM shows that the nanocrystalline cellulose (NCC) has a rod like shape of 2-6 nm width and 200-500 nm length. SEM micrograph shows that the surface of PLA-NCC bionanocomposites has a relative good dispersion at low NCC loading (1, 3 and 5 wt.%), and a rougher surface at higher NCC loadings. The PLA bionanocomposites film as obviously seen exhibits decrease in transparency as the NCC content increased. The transparency of neat PLA film has higher transmission value compare to other PLA-NCC and tend to reduce the transmission percentage as the NCC loading increase, especially for 10 and 20%.

Treatment of the abundant oil palm empty fruit bunches with alkaline peroxide chemicals and subsequent fibrillation at varying mechanical energies resulted in favourable morphological changes of the generated fibers. The produced fibrous mass composed of intensely fibrillated elements ranging from micro to nanodiameter fibrils. nanofibrils and webs of nanofibrils were factors contributing to the functionality of the fibrous mass as fibre web augmentation elements. Profound improvement in fiber network is particularly attributable to the ability of the collected elements to fill up inter-fiber gaps and this was attributable to the micro elements in the form of micro fines, segmented micro-fibrils and webs of nanofibrils. The uniquely generated thin layers of nanofibril webs (TN-webs), were found to increase fiber web density by gluing multiple layers of fibers, together. Having landed on the surface of micro-fiber web, these TN-webs were identified as responsible for the masking effects of the underlying micro-fibres. Under such condition, fibers were observed to coalesce, suggesting also an augmented fiber network as evident from the 130% increase in tensile index and a 450% enhancement in burst index of the resultant fiber web relative to those formed with the basic alkaline peroxide chemical-mechanical refining (CMR) synergy. This reveals a great promise to EFB for application as super-strong fibre-web materials such as packaging and specialty paper-based products.

Pulp from the oil palm empty fruit bunches (EFB) was extracted via Alkaline Peroxide Pulping (APP). The pulping process was conducted through three main steps; dewaxing of EFB, impregnation of alkaline peroxide (AP) into EFB and refining of biomass to finally produce the pulp. The varying peroxide levels and number of impregnation stages were found to affect the refining energy consumption and the properties of the resultant pulp and paper. Diagnosis by electron microscopic imaging revealed a strong correlation between paper properties development and paper surface morphologies. By multiplying the stages of the low alkaline peroxide level (2:2.5% AP) impregnation, refining energy could be reduced by 30% while improving brightness and paper mechanical properties. Higher alkaline peroxide level (4:5% AP) could reduce the refining energy by 50% while still improving brightness. Beyond these AP levels (8:10% AP), refining energy could be reduced by 67% by increasing the number of impregnation stages, with positive effects on brightness and paper mechanical properties. The findings suggest that increasing the AP impregnation stages had exposed more active sites to react with AP. The enhanced AP accessibility to EFB structures facilitated mechanical fibrillation of EFB vascular bundles through the refining process. The proper synergy between AP and the adopted mechanical refining was the factor that triggered the liberation of nanocells from EFB biomass and this had ultimately improved paper properties.

The increasing popularity of the oil palm empty fruit bunches (EFB) as a source of non-wood fibre has prompted a variety of research on processing and utilisation of the material. In an attempt to define the characters, reusability and end-of-life, oil palm EFB was processed by the alkaline peroxide variable treatment (APVT) systems. Low synergy between alkaline peroxide (AP) chemical and mechanical fibrillation through fibrillation (CMR synergy) revealed the yield of segments of EFB vascular bundles while heightening the mechanical forces further, generated more uniform but a mixture of fiber and segments of fibre bundles. An intermediate CMR synergy generated fibres forming a more well-defined but a rough resultant fibre network due to partial fibrillation of the vascular bundle. Applying maximal CMR synergy was found to generate higher yield of network strengthening fibrous cells. These were later identified as nanoscale fiber network or nanoscan, consisting of 10-80 nm diameter fibers arranging themselves in a systematic network. Analysis of the polarity of fibers harvested from the APVT systems manifests the systematic construction of nanofibrils winding in helical manner to form arrays of nanofibres that glue themselves together as micro-fibrils. Interconnections between fibers and other gluing elements led to the vascular bundle known as the EFB biomass that was once dross and that can now be marvelled as an alternative source of nanofibers for the nanoindustry sector.

Cationic sago starches were prepared using an aqueous alkaline process with different levels of cationic reagent 3-chloro-2-hydroxypropyltrimethylammonium chloride (0.01–0.10 M), sodium hydroxide (0.03–0.86 M) and reaction temperature (30–62 °C). The degree of substitution (DS), reaction efficiency, thermal and pasting properties of cationic sago starches were analysed. Emulsifying and fat binding properties of native sago starch, cationized sago starch and commercial chitosan were compared at two different pH values (4 and 7). Degree of substitution increased with an increase in concentration of cationic reagent or NaOH, or reaction temperature. The reaction efficiency was proportional to the concentration of NaOH and reaction temperature but inversely proportional to the cationic reagent concentration. The highest DS and reaction efficiency achieved was 0.06 and 79%, respectively. The pasting temperature and gelatinization enthalpy of cationic starch (DS 0.06) were lower compared with native sago starch. Cationization increased the peak viscosity and breakdown of the starch paste but decreased the setback. The presence of cationic groups significantly increased emulsion stability, emulsion viscosity and fat binding capacity of sago starch. However, the cationic sago starch was still inferior to chitosan, which showed the highest emulsion stability, emulsion viscosity and fat binding capacity. There was no significant difference between the surface tension values of native and cationic sago starch and chitosan. The influence of pH on emulsifying properties was not significant. The emulsion stability of the cationic sago starch improved due to an increase in viscosity and fat binding capacity but not its surface active property. Copyright © 2004 Society of Chemical Industry

Chlorine-free bleaching was carried out on kraft pulp from oil palm empty fruit bunches (EFB) with an oxygen (O2) - acid (H2SO4) - ozone (O3) - hydrogen peroxide (H2O2) bleaching sequence. The κ-number (= an indicator of lignin content) of the pulp was reduced considerably after these processes indicating that most of the lignin present in the pulp can be removed using this chlorine-free sequence. Handsheets of both bleached and unbleached EFB pulp were prepared and their paper properties were determined. Brightness, a measure of the whiteness of paper, was achieved to ca. 75% for the bleached EFB pulp, showing a possibility of achieving 80% of brightness by chlorine-free bleaching. Paper strengths as indicated by tensile, tear and burst indices as well as stretch did not show significant differences between before and after bleaching. It is notable that these results were obtained despite a large decrease in viscosity by the bleaching process. Moreover, the EFB bleached pulp showed comparable strengths to hardwood pulps, indicating that EFB has the potential as a raw material for chemical pulp production using chlorine-free bleaching sequences.

Summary A water prehydrolysis-soda pulping sequence for the preparation of dissolving pulps from oil palm fibre (empty fruit bunches) was investigated using a response surface methodology (RSM) statistical experiment design. Five response variables of screened yield, Kappa number, α-cellulose, viscosity and ash content were statistically analyzed with respect to the three input variables of pulping temperature (T), time-at-temperature (t) and alkali level (A), while keeping the prehydrolysis conditions constant. Optimum conditions were: T = 161°C, t = 100 min and A= 26.1%. Values predicted by RSM for screened yield, Kappa number, α-cellulose, viscosity and ash content at the optimum are 31.2%, 6.0, 96.9%, 16.1 cps and 0.15%, respectively. These values were experimentally verified and very close agreement between experimental and predicted values was obtained.

Desired pulp-based product properties can be achieved by addition of filler in the pulp network. In exploring this, fines co-generated upon refining the alkaline peroxide treated oil palm empty fruit bunches (EFB) were collected based on their passage and retention capacities when subjected to varying mesh-sizes stainless-steel square mesh wires. Pulp network incorporating fines produced from the synergy of low alkaline peroxide (AP) and low energy refining effects shows that blending 12% of the 400-mesh fines (P300/R400) with the normal 200-mesh pulp fraction enhanced paper tensile strength by 100% due to their favourable dimensions. This defines the usefulness of fibrillar particles whose cell wall collapsibility increases the web density by increasing bonding ability and thus, strength of pulp-based products. Fines produced from more extreme synergy between alkaline peroxide and degree of refining, exhibit unique submicron fibrils and 'nano-CGF' also responsible for further augmentation of EFB alkaline peroxide pulp network. Whether from the simple (low-AP and low energy refining) or the extreme synergy of AP and refining, the co-generated fines are apparently suitable materials for use as natural filler for augmentation of pulp network. Particularly for the simple AP and refining synergy, the introduced recovery and utilization of the co- generated filler (CGF) was found to reduce 74% turbidity and this improvement will help reduce the complexity of whitewater generation in the pulping system.

This paper reports work done to improve the modeling of complex processes when only small experimental data sets are available. Neural networks are used to capture the nonlinear underlying phenomena contained in the data set and to partly eliminate the burden of having to specify completely the structure of the model. Two different types of neural networks were used for the application of pulping problem. A three layer feed forward neural networks, using the Preconditioned Conjugate Gradient (PCG) methods were used in this investigation. Preconditioning is a method to improve convergence by lowering the condition number and increasing the eigenvalues clustering. The idea is to solve the modified odified problem M-1 Ax= M-1b where M is a positive-definite preconditioner that is closely related to A. We mainly focused on Preconditioned Conjugate Gradient- based training methods which originated from optimization theory, namely Preconditioned Conjugate Gradient with Fletcher-Reeves Update (PCGF), Preconditioned Conjugate Gradient with Polak-Ribiere Update (PCGP) and Preconditioned Conjugate Gradient with Powell-Beale Restarts (PCGB). The behavior of the PCG methods in the simulations proved to be robust against phenomenon such as oscillations due to large step size.

This paper reports work done to improve the modeling of complex processes when only small experimental data sets are available. Neural networks are used to capture the nonlinear underlying phenomena contained in the data set and to partly eliminate the burden of having to specify completely the structure of the model. Two different types of neural networks were used for the application of Pulping of Sugar Maple problem. A three layer feed forward neural networks, using the Preconditioned Conjugate Gradient (PCG) methods were used in this investigation. Preconditioning is a method to improve convergence by lowering the condition number and increasing the eigenvalues clustering. The idea is to solve the modified problem where M is a positive-definite preconditioner that is closely related to A. We mainly focused on Preconditioned Conjugate Gradient- based training methods which originated from optimization theory, namely Preconditioned Conjugate Gradient with Fletcher-Reeves Update (PCGF), Preconditioned Conjugate Gradient with Polak-Ribiere Update (PCGP) and Preconditioned Conjugate Gradient with Powell-Beale Restarts (PCGB). The behavior of the PCG methods in the simulations proved to be robust against phenomenon such as oscillations due to large step size.

The surplus of Oil Palm is the most galore wastes in Malaysia because it produced about half of the world palm oil production, which contributes a major disposal problem Synthesis from an empty fruit bunch produced products such as Carboxymethyl Cellulose (CMC), could apply in diverse application such as for paper coating, food packaging and most recently, the potential as biomaterials has been revealed. In this study, CMC was prepared by firstly dissolved the bleached pulp from OPEFB in mixture solution of dimethyl sulfoxide(DMSO)/tetrabutylammonium fluoride (TBAF) without any prior chemical modification. It took only 30 minutes to fully dissolve at temperature 60°C before sodium hydroxide (NaOH) were added for activation and monochloroacetateas terrifying agent. The final product is appeared in white powder, which is then will be analyzedby FTIR analysis. FTIR results show peaks appeared at wavenumber between 1609 cm-1 to 1614 cm-1 proved the existence of carboxymethyl groups which substitute OH groups at anhydroglucose(AGU) unit. As a conclusion, mixture solution of DMSO/TBAF is the suitable solvent used for dissolved cellulose before modifying it into CMC with higher Degree of Substitution (DS). Furthermore, the dissolution of the OPEFB bleached pulp was easy, simple and at a faster rate without prior chemical modification at temperature as low as 60°C.

A series of new epoxy resins containing azomethine groups were synthesized by condensation reaction. The structures were characterized and confirmed by FTIR, 1 H-NMR, 13C-NMR, UV and elemental analysis. Thermal stability and degradation behavior of these epoxy resins were examined by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). The results of thermal analysis showed that, all resins possess high thermal stability. The epoxy resins based on p-hydroxybenzaldehyde exhibited high thermal stability as compared to 4-hydoxy-3-methoxybenzaldehyde. The resins produced showed good properties and can be used as matrix in polymer composites.