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Since the introduction of diesel urea SCR technology, aftertreatment thermal management has become critical for maintaining SCR catalyst light-off and thereby low cumulative cycle NOx emissions. A novel diesel engine aftertreatment thermal management strategy is proposed which utilizes a 2-stroke breathing variable value actuation strategy to increase the mass flow rate of exhaust gas. Experiments showed that when emissions are constrained to the same level as a state-of-the-art thermal management strategy, 2SB does not increase heat transfer to aftertreatment. However, if constraints are allowed to flex, temperatures comparable to a state-of-the-art thermal management calibration could be achieved with a 1.75× exhaust mass flow rate, potentially helping heat the SCR catalyst in a cold-start scenario. [ABSTRACT FROM AUTHOR]

Low air-flow diesel engine strategies are advantageous during low load operation to maintain temperatures of a warmed-up aftertreatment system (ATS) while reducing fuel consumption and engine-out emissions. This paper presents results at curb idle for internal EGR (iEGR) that demonstrate low airflow and reduced engine-out emissions during fuel-efficient ATS temperature maintenance operation. Internal EGR via reinduction and trapping using negative valve overlap (NVO) are compared to each other, conventional operation and to other low airflow approaches including cylinder deactivation (CDA). At 800 RPM/1.3 bar BMEP (curb idle) iEGR via reinduction enables 200°C engine-out temperature combined with 70% lower NO X , 35% lower fuel consumption, and 40% lower exhaust flow rate than conventional thermal management operation. Internal EGR via trapping using NVO resulted in an engine-out temperature of 185°C, with 56% lower NO X and 25% lower fuel consumption than conventional thermal management operation. Both iEGR strategies have lower engine-out temperatures and higher exhaust flow rates than CDA. No external EGR is required for either iEGR strategy. "iEGR via reinduction" outperforms "iEGR via NVO" as a result of higher open cycle efficiency (via less pumping work) and higher closed-cycle efficiency (via higher specific heat ratio). [ABSTRACT FROM AUTHOR]

At low-to-moderate loads, modern diesel engines manipulate exhaust manifold pressure to drive exhaust gas recirculation and thermally manage the aftertreatment. In these engines, exhaust manifold pressure control is typically achieved via either a valve after the turbine, a variable geometry turbine, or wastegating. The study described here demonstrates how valvetrain flexibility enables engine operation without requiring exhaust manifold pressure control. Specifically, intake valve closure modulation and cylinder deactivation at elevated engine speeds, along with exhaust valve opening modulation at low engine speeds, can match, or improve, efficiency and thermal management compared to a stock thermal calibration that requires exhaust manifold pressure control. During low-speed, low-load operation, the stock engine uses elevated exhaust manifold pressures to increase the required fueling (for thermal management) and to drive exhaust gas recirculation. Exhaust valve opening modulation can instead be implemented to enable similar aftertreatment warm-up, while cylinder deactivation allows aftertreatment temperature maintenance with a 40% reduction in fuel consumption. During high-speed, low-to-moderate loads, the stock engine implements thermal management operation by decreasing exhaust manifold pressure. Intake valve closure modulation together with cylinder deactivation can instead be implemented to enable fuel-efficient thermal management improvements via charge flow control. [ABSTRACT FROM AUTHOR]

Aftertreatment thermal management is critical for regulating emissions in modern diesel engines. Elevated engine-out temperatures and mass flows are effective at increasing the temperature of an aftertreatment system to enable efficient emission reduction. In this effort, experiments and analysis demonstrated that increasing the idle speed, while maintaining the same idle load, enables improved aftertreatment "warm-up" performance with engine-out NOx and particulate matter levels no higher than a state-of-the-art thermal calibration at conventional idle operation (800 rpm and 1.3 bar brake mean effective pressure). Elevated idle speeds of 1000 and 1200 rpm, compared to conventional idle at 800 rpm, realized 31%-51% increase in exhaust flow and 25 °C-40 °C increase in engine-out temperature, respectively. This study also demonstrated additional engine-out temperature benefits at all three idle speeds considered (800, 1000, and 1200 rpm, without compromising the exhaust flow rates or emissions, by modulating the exhaust valve opening timing. Early exhaust valve opening realizes up to ;51% increase in exhaust flow and 50 °C increase in engine-out temperature relative to conventional idle operation by forcing the engine to work harder via an early blowdown of the exhaust gas. This early blowdown of exhaust gas also reduces the time available for particulate matter oxidization, effectively limiting the ability to elevate engine-out temperatures for the early exhaust valve opening strategy. Alternatively, late exhaust valve opening realizes up to ;51% increase in exhaust flow and 91 °C increase in engine-out temperature relative to conventional idle operation by forcing the engine to work harder to pump in- cylinder gases across a smaller exhaust valve opening. In short, this study demonstrates how increased idle speeds, and exhaust valve opening modulation, individually or combined, can be used to significantly increase the "warm-up" rate of an aftertreatment system. [ABSTRACT FROM AUTHOR]

Valve train flexibility enables optimization of the cylinder-manifold gas exchange process across an engine's torque/speed operating space. This study focuses on the diesel engine fuel economy improvements possible through delayed intake valve closure timing as a means to improve volumetric efficiency at elevated engine speeds via dynamic charging. It is experimentally and analytically demonstrated that intake valve modulation can be employed at high-speed (2200 r/min) and medium-to-high load conditions (12.7 and 7.6 bar brake mean effective pressure) to increase volumetric efficiency. The resulting increase in inducted charge enables higher exhaust gas recirculation fractions without penalizing the air-to-fuel ratio. Higher exhaust gas recirculation fractions allow efficiency improving injection advances without sacrificing NOx. Fuel savings of 1.2% and 1.9% are experimentally demonstrated at 2200 r/min for 12.7 and 7.6 bar brake mean effective pressure operating conditions via this combined strategy of delayed intake valve closure, higher exhaust gas recirculation fractions, and earlier injections. [ABSTRACT FROM AUTHOR]