Search

Suspended in the gas phase, 1D inorganic nanoparticles (nanotubes and nanowires) grow to hundreds of microns in a second and can be thus directly assembled into freestanding network materials. The corresponding process continuously transforms gas precursors into aerosols into aerogels into macroscopic nanotextiles. By enabling the assembly of very high aspect ratio nanoparticles, this processing route has translated into high-performance structural materials, transparent conductors and battery anodes, amongst other embodiments. This paper reviews progress in the application of such manufacturing process to nanotubes and nanowires. It analyses 1D nanoparticle growth through floating catalyst chemical vapour deposition (FCCVD), in terms of reaction selectivity, scalability and its inherently ultra-fast growth rates (107-108 atoms per second) up to 1000 times faster than for substrate CVD. We summarise emerging descriptions of the formation of aerogels through percolation theory and multi-scale models for the collision and aggregation of 1D nanoparticles. The paper shows that macroscopic ensembles of 1D nanoparticles resemble textiles in their porous network structure, high flexibility and damage-tolerance. Their bulk properties depend strongly on inter-particle properties and are dominated by alignment and volume fraction. Selected examples of nanotextiles that surpass granular and monolithic materials include structural fibres with polymer-like toughness, transparent conductors, and slurry-free composite electrodes for energy storage., Comment: 36 pages, 25 figures

This work presents the synthesis of SiC nanowires floating in a gas stream through the vapour-liquid-solid (VLS) mechanism using an aerosol of catalyst nanoparticles. These conditions lead to ultrafast growth at 8.5 {\mu}m/s (maximum of 50 {\mu}m/s), which is up to 3 orders of magnitude above conventional substrate-based chemical vapour deposition. The high aspect ratio of the nanowires (up to 2200) favours their entanglement and the formation of freestanding network materials consisting entirely of SiCNWs. The floating catalyst chemical vapour deposition growth process is rationalised through in-situ sampling of reaction products and catalyst aerosol from the gas phase, and thermodynamic calculations of the bulk ternary Si-C-Fe phase diagram. The phase diagram suggests a description of the mechanistic path for the selective growth of SiCNWs, consistent with the observation that no other types of nanowires (Si or C) are grown by the catalyst. SiCNW growth occurs at 1130 {\deg}C, close to the calculated eutectic. According to the calculated phase diagram, upon addition of Si and C, the Fe-rich liquid segregates a carbon shell, and later enrichment of the liquid in Si leads to the formation of SiC. The exceptionally fast growth rate relative to substrate-based processes is attributed to the increased availability of precursors for incorporation into the catalyst due to the high collision rate inherent to this new synthesis mode., Comment: 23 pages, 19 Figures, main manuscript and supporting information

Developing sustainable battery electrode manufacturing methods is particularly pressing for alloying-type active materials, such as silicon, which often require additional energy-intensive and solvent-based processing to reinforce them with a buffer matrix. This work introduces a new method to fabricate Si anodes as continuous, tough fabrics of arbitrary thickness, without processing solvents, polymeric binders, carbon additive, or any reinforcing matrix. The anodes consist of percolated networks of long Si nanowires directly assembled from suspension in the gas phase, where they are grown via floating catalyst chemical vapour deposition. A high Si content above 75 wt.% in a textile-like network structure leads to high-performance electrode properties. Their gravimetric capacity is 2330 mAh g-1 at C/20 for all thicknesses produced, reaching areal capacities above 9.3 mAh cm-2 at C/20 and 3.4 mAh cm-2 at 1C (with 3.4 mg cm-2). Analysis of rating data gives a high transport coefficient (6.6x10-12 m2 s-1) due to a high out-of-plane electrical conductivity (0.6 S m-1) and short solid-state diffusion length. Si remains a percolated network of elongated elements after extended cycling, preserving electrical conductivity and leading to a capacity retention of 80% after 100 cycles at C/5 and ~60% after 500 cycles at C/2. When integrated with NMC111 cathode, a full cell gravimetric energy density of 480 Wh kg-1 is demonstrated.

However, their electrocatalytic activity is still poorly understood. This work deciphers the origin of the catalytic activity of counter-electrodes (CEs)/current collectors made of self-standing carbon nanotubes fibers (CNTfs) using Co$^(+2)$/Co$^(+3)$ redox couple electrolytes. This is based on comprehensive electrochemical and spectroscopic characterizations of fresh and used electrodes applied to symmetric electrochemical cells using platinum-based CEs as a reference. As the most relevant findings, two straight relationships were established: i) the limiting current and stability increase rapidly with surface concentration of oxygen-containing functional groups, and ii) the catalytic potential is inversily related to the amount of residual metallic Fe catalyst nanoparticles interspersed in the CNTf network. Finally, the fine tune of the metallic nanoparticle content and the degree of functionalization enabled fabrication of efficient and stable dye-sensitized solar cells with cobalt electrolytes and CNTf-CE outperforming those with reference Pt-CEs.

Capacitive Deionization (CDI) is a non-energy intensive water treatment technology. To harness the enormous potential of CDI requires improving performance, while offering industrially feasible solutions. Following this idea, the replacement of costly metallic components has been proposed as a mean of limiting corrosion problems. This work explores the use of nanostructured hybrid networks to enable free-form and metal-free CDI devices. The strategy consists of producing interpenetrated networks of highly conductive flexible carbon nanotube (CNT) fibre fabrics and nanostructured metal oxides, {\gamma}Al2O3 and TiO2, through ultrasound-assisted nanoparticle infiltration and sintering. In the resulting hybrids, a uniform distribution of porous metal oxide is firmly attached to the nanocarbon network while the flexibility, high conductivity and low-dimensional properties of the CNTs are preserved. These electrodes present a high porosity ($105 - 118 m^{2} g^{1}$), notably low electrical ($< 0,1 k \Omega cm^{2}$) and low charge transfer resistance (4 {\Omega}), thus enabling the infiltration of aqueous electrolytes and serving as current collector. In this work we built a large asymmetrical cylindrical CDI device solely made of these electrodes and conventional plastics. The cell provides, high average salt adsorption rates of $1.16 mg /g_{AM} min$ ($0.23 mg/g_{CDIunit} min$, low energy consumption ($0.18 Wh/g_{salt}$) and stable electrochemical performance above 50 cycles for brackish water desalination.

Carbon Nanotubes (CNTs) of sufficiently large diameter and a few layers self-collapse into flat ribbons at atmospheric pressure, forming bundles of stacked CNTs that maximize packing and thus CNT interaction. Their improved stress transfer by shear makes collapsed CNTs ideal building blocks in macroscopic fibers of CNTs with high-performance longitudinal properties, particularly high tensile properties as reinforcing fibres. This work introduces cross-sectional transmission electron microscopy of FIB-milled samples as a way to univocally identify collapsed CNTs and to determine the full population of different CNTs in macroscopic fibers produced by spinning from floating catalyst chemical vapour deposition. We show that close proximity in bundles is a major driver for collapse and that CNT stoutness (number of layers/diameter), which dominates the collapse onset, is controlled by the growth promotor. Despite differences in decomposition route, different C precursors lead to similar distributions of the ratio layers/diameter. The synthesis conditions in this study give a maximum fraction of collapsed CNTs of 70$\%$ when using selenium as promotor, corresponding to an average of $0.25 layer/nm$.

Fibres of ultralong and aligned carbon nanotubes (CNT) have axial properties above reference engineering materials, proving to be exceptional materials for application in structural composites, energy storage and other devices. For CNT fibres produced by direct spinning from floating catalyst chemical vapor deposition (FCCVD), a scaled-up method, the challenge is to simultaneously achieve high process conversion and high-performance properties. This work presents a parametric study of the CNT fibre spinning process by establishing the relation between synthesis conditions, molecular composition (i.e. CNT type), fibre mechanical and electrical properties, and conversion. It demonstrates tensile properties (strength 2.1 N/tex, modulus 107 N/tex) above some carbon fibres, combined with carbon conversion about 5%, significantly above literature on similar materials. The combined improvement in conversion and properties is obtained by conducing the reaction at high temperature (1300 {\deg}C), using toluene as a carbon source, and through adjustment of the promotor to carbon ratio (S/C) to favor formation of few-layer, collapsed CNTs that maximize packing at relatively high conversions. Lower S/C ratios produce low-defect single-wall CNT, but weaker fibres. An increase in electrical conductivity to 3 x 10^5 S/m is also observed, with the data suggesting a correlation with longitudinal modulus., Comment: 19 pages, 8 figures, 1 table

Macroscopic arrays of highly crystalline nanocarbons offer the possibility of modifying the electronic structure of their low dimensional constituents, for example through doping, and studying the resulting collective bulk behaviour. Insertion of electron donors or acceptors between graphitic layers is an attractive method to reversibly increase charge carrier concentra-tion without disruption of the sp$2$-conjugated system. This work demonstrates FeCl$_{3}$ intercalation into fibres made up of collapsed (flattened) carbon nanotubes. The bundles of collapsed CNTs, similar to crystallites of graphitic nanoribbons, host elongated layered FeCl$_{3}$ crystals of hundreds of $nm$ long, much longer than previous reports on graphitic materials and directly observable by transmission electron microscopy and X-ray diffraction. Intercalated CNT fibres remain stable after months of exposure to ambient conditions, partly due to the spontaneous formation of passivating monolayers of FeClO at the crystal edge, preventing both desorption of intercalant and further hydrolysis. Raman spectroscopy shows substantial electron transfer from the CNTs to FeCl$_{3}$, a well-known acceptor, as observed by G band upshifts as large as $25 cm^{-1}$. After resolving Raman features for the inner and outer layers of the collapsed CNTs, strain and dynamic effect contributions of charge transfer to the Raman upshift could be decoupled, giving a Fermi level downshift of $- 0.72 eV$ and a large average free carrier concentration of $5.3X10^{13}$ $cm^{-2}$ ($0.014$ electrons per carbon atom) in the intercalated system. Four-probe resistivity measurements show an increase in conductivity by a factor of six upon intercalation

An attractive class of materials for photo(electro)chemical reactions are hybrids based on semiconducting metal oxides and nanocarbons (e.g. carbon nanotubes (CNT), graphene), where the nanocarbon acts as a highly-stable conductive scaffold onto which the nanostructured inorganic phase can be immobilised; an architecture that maximises surface area and minimises charge transport/transfer resistance. TiO$_{2}$/CNT photoanodes produced by atomic layer deposition on CNT fabrics are shown to be efficient for H$_{2}$ production ($0.07 \mu mol/min$ $H_{2}$ at $0.2V$ $vs Ag/AgCl$), nearly doubling the performance of TiO$_{2}$ deposited on planar substrates, with $100 \%$ Faradaic efficiency. The results are rationalised based on electrochemical impedance spectroscopy measurements showing a large reduction in photoelectron transport resistance compared to control samples and a higher surface area. The low TiO$_{2}$/CNT interfacial charge transfer resistance ($10 \Omega$) is consistent with the presence of an interfacial Ti-O-C bond and corresponding electronic hybridisation determined by spatially-resolved Scanning Photoelectron Microscopy (SPEM) using synchrotron radiation.

Assembling nanostructured building blocks into network materials unlocks macroscopic properties inaccessible with monolithic solids, notably toughness and tolerance to electrochemical alloying. A method is reported for large-scale, continuous synthesis of silicon nanowires (SiNWs) suspended in the gas phase and their direct assembly into macroscopic sheets. Performing gas-phase growth of SiNWs through floating catalyst chemical vapor deposition using an aerosol of gold nanoparticles eliminates the need for substrates, increasing the growth rate by a factor of 500, reaching 1.4 $\mu$m s$^{-1}$ and leading to very long SiNWs. The combined high aspect ratio ($>$210) and large concentration of SiNWs in the gas-phase (1.5 x 107 cm$^{-3}$) enable the formation of macroscopic solids solely composed of percolated SiNWs, such as free-standing sheets and continuous metre-long SiNW tapes. Sheet samples of small diameter SiNWs ($<$25 nm) combine extraordinary flexibility in bending, tensile ductility around 3%, and over 50-fold higher toughness than Si-based anodes (fracture energy 0.18 $\pm$ 0.1 J g$^{-1}$). This synthesis and assembly process should be applicable to virtually any one-dimensional inorganic nanomaterial producible by thermochemical methods., Comment: 12 pages, 4 figure, 1 table

A natural embodiment for multifunctional materials combining energy-storing capabilities and structural mechanical properties are layered structures, similar to both laminate structural composites and electrochemical energy storage devices. A structural composite with integrated electric double layer capacitive storage is produced by resin infusion of a lay up including woven glass fabric used as mechanical reinforcement, carbon nanotube non-woven fabrics as electrodes/current collectors and a polymer electrolyte. The energy-storing layer is patterned with holes, which after integration form resin plugs for mechanical interconnection between layers, similar to rivets. Finite element modelling is used to optimise rivet shape and areal density on interlaminar shear properties. Galvanostatic charge discharge tests during three point bending show no degradation of properties after large deflections or repeated load/unload cycling at 3.5 V.This mechanical tolerance is a consequence of the elimination of metallic current collectors and the effective integration of multifunctional materials, as observed by electron microscopy and X-ray computed tomography. In contrast, control samples with metallic current collectors, analogous to embedded devices, rapidly degrade upon repeated bending., Comment: 27 pages, 20 figures

Chemical functionalization of nanocarbons is an important strategy to produce electrochemical systems with higher energy/power density by generating surface functional groups with additional faradaic contribution, by increasing their surface area and correspondent capacitive contribution and by improving compatibility with aqueous electrolytes and other active materials, such as pseudocapacitive metal-oxides. Here we present an electrochemical method to simultaneously swell and functionalize large electrodes consisting of fabrics of macroscopic fibers of carbon nanotubes that renders the material hydrophilic and produces a substantial increase of specific capacitance and energy density in aqueous electrolytes. Through in-depth characterization of the carbon nanotube fibres (CNTF) by Raman spectroscopy, transmission electron microscopy, X-ray photoelectrocn spectroscopy (XPS) and small-angle X-ray scattering (SAXS) we identify various contributions to such improvements, including surface oxidation, tubular unzipping, debundling and inter-bundle swelling. Changes in hydrophilicity of functionalized CNTF are determined by analyzing the dynamics of spreading of polar and nonpolar liquids in the electrode. The extracted contact angles and polar and dispersive surface energy components for different treatment conditions are in agreement with changes in dipole-moment obtained by XPS. Finally, functionalized CNTF electrodes were employed in current collector-free solid flexible supercapacitors, which show enhanced electrochemical properties compared to as-produced hydrophobic ones., Comment: 23 pages, 9 figures

High-performance anodes for rechargeable Li-ion battery are produced by nanostructuring of the transition metal oxides on a conductive support. Here, we demonstrate a hybrid material of MnO2 directly grown onto fabrics of carbon nanotube fibres, which exhibits notable specific capacity over 1100 and 500 mAh/g at a discharge current density of 25 mA/g and 5 A/g, respectively, with coulombic efficiency of 97.5 %. Combined with 97 % capacity retention after 1500 cycles at a current density of 5 A/g, both capacity and stability are significantly above literature data. Detailed investigations involving electrochemical and in situ synchrotron X-ray scattering study reveal that during galvanostatic cycling, MnO2 undergoes an irreversible phase transition to LiMnO2, which stores lithium through an intercalation process, followed by conversion mechanism and pseudocapacitive processes. This mechanism is further confirmed by Raman spectroscopy and X-ray photoelectron spectroscopy. The fraction of pseudocapacitive charge storage ranges from 27% to 83%, for current densities from 25 mA/g to 5 A/g. Firm attachment of the active material to the built-in current collector makes the electrodes flexible and mechanically robust, and ensures that the low charge transfer resistance and the high electrode surface area remain after irreversible phase transition of the active material and extensive cycling., Comment: 28 pages,7 figures

Single-walled carbon nanotubes (SWCNT) can be assembled into various macroscopic architectures, most notably continuous fibers and films, produced currently on a kilometer per day scale by floating catalyst chemical vapor depositionand spinning from an aerogel of CNTs. An attractive challenge is to produce continuous fibers with controlled molecular structure with respect to the diameter, chiral angle and ultimately(n,m)indices of the constituent SWCNT molecules. This work presents an extensive Raman spectroscopy and high resolution transmission electron microscopy study of SWCNT aerogels produced by the direct spinning method. By retaining the open structure of the SWCNT aerogel, we reveal the presence of both semiconducting and metallic SWCNTs and determine a full distribution of families of SWCNT grouped by optical transitions. The resulting distribution matches the chiral angle distribution obtained by electron microscopy and electron diffraction. The effect of SWCNT bundling on the Raman spectra, such as the G line shape due to plasmons activated in the far-infrared and semiconductor quenching, are also discussed. By avoiding full aggregation of the aerogel and applying the methodology introduced, rapid screening of molecular features can be achieved in large samples, making this protocol a useful analysis tool for engineered SWCNT fibers and related systems., Comment: 7 pages, 7 figures

Carbon nanotube fibers are materials with an exceptional combination of properties, including higher toughness than carbon fibers, electrical conductivity above metals, large specific surface area (250 $\frac{m^2}{g}$) and high electrochemical stability. As such, they are a key component in various multifunctional structures combining augmented mechanical properties with efficient interfacial energy storage/transfer processes. This work presents a thorough XPS study of CNT fibers subjected to different purification and chemical treatments, including spatially-resolved micro XPS synchrotron measurements. The dominant feature is an inherently high degree of $sp^2$ conjugation, leading to a strong plasmonic band and a semi-metallic valence band lineshape. This high degree of CNT perfection in terms of longitudinal graphitization helps to explain reported bulk properties including the high electrical and thermal conductivity, and accessible quantum capacitance. There is also presence of organic impurities, mostly heavy carbonaceous molecules formed as by-products during fiber synthesis and which are adsorbed on the CNTs. Sulfur, a promoter used in the CNT growth reaction, is found both in these surface impurities and associated with the Fe catalyst. The observation of strongly-adsorbed surface impurities is consistent with the high ductility of CNT fibers, attributed to interfacial lubricity., Comment: 24 pages, 8 figures

The assembly of aligned carbon nanotubes (CNT) into fibers (CNTF) is a convenient approach to exploit and apply the unique physico-chemical properties of CNTs in many fields. CNT functionalization has been extensively used for their implementation into composites and devices. However, CNTF functionalization is still in its infancy, due to the challenges associated with preservation of CNTF morphology. Here, we report a thorough study of the gas-phase functionalization of CNTF fabrics using ozone that was generated in situ from a UV-source. By contrast with liquid-based oxidation methods, this gas-phase approach preserves CNTF morphology, whilst notably increasing its hydrophilicity. The functionalized material is thoroughly characterized by Raman, XPS, TEM and SEM. Its newly acquired hydrophilicity enables CNTF electrochemical characterization in aqueous media, which was not possible for the pristine material. Through comparison of electrochemical measurements in aqueous electrolyte and ionic liquid we decouple the effects of functionalization on pseudocapacitive reactions and quantum capacitance. The functionalized CNTF fabric is successfully used as active material and current collector in all-solid supercapacitor flexible devices with ionic liquid-based polymer electrolyte.

Supercapacitors capable of providing high voltage, energy and power density but yet light, low volume occupying, flexible and mechanically robust are highly interesting and demanded for portable applications. Herein, freestanding flexible hybrid electrodes based on MnO2 nanoparticles grown on macroscopic carbon nanotube fibers (CNTf-MnO2) were fabricated, without the need of any metallic current collector. The CNTf, a support with excellent electrical conductivity, mechanical stability, and appropriate pore structure, was homogeneously decorated with porous akhtenskite \epsilon-MnO2 nanoparticles produced via electrodeposition in an optimized organic-aqueous mixture. Electrochemical properties of these decorated fibers were evaluated in different electrolytes including a neutral aqueous solution and a pure 1-butyl-3-methylpyrrolidinium bis(trifluoromethylsulfonyl)imide ionic liquid (PYR14TFSI). This comparison helps discriminate the various contributions to the total capacitance: (surface) Faradaic and non-Faradaic processes, improved wetting by aqueous electrolytes. Accordingly, symmetric supercapacitors with PYR14TFSI led to a high specific energy of 36 Whkg_(MnO_2)^(-1) (16 Whkg-1 including the weight of CNTf) and real specific power of 17 kWkg_(MnO_2)^(-1) (7.5 kWkg-1) at 3.0 V with excellent cycling stability. Moreover, flexible all solid-state supercapacitors were fabricated using PYR14TFSI-based polymer electrolyte, exhibiting maximum energy density of 21 Whkg-1 and maximum power density of 8 kWkg-1 normalized by total active material.

Finding proper electrocatalysts capable of efficient catalyzing both ORR and OER is of great importance for metal-air batteries. With increasing inclination towards structural and flexible devices, developing a high-performance self-standing air-cathode is highly demanded and challenging, as most of oxygen catalysts are powder and need to be further processed. Here, we construct highly bifunctional air catalyst from macroscopic CNT fibers (CNTf) through direct CVD spinning followed by hydrothermal method. The electrocatalytic properties of the samples were tuned by altering nitrogen-doping and defect densities readily adjusted at different hydrothermal reaction temperatures. The treated CNTfs showed excellent bifunctional activity ({\Delta}E=Ej=10-E1/2=0.81 V) and demonstrated exceptional performance as carbon-based self-standing air-cathodes in liquid and solid-state rechargeable Zn-air batteries, with high capacity of 698 mAh g-1 and ultrahigh energy density of 838 Wh kg-1. The rechargeable Zn-air batteries exhibit a low discharge-charge overpotential and excellent stability. This work provides novel simply achieved self-standing air electrodes with exceptional performance for structural Zn-air batteries.

This work presents a method to produce structural composites capable of energy storage. They are produced by integrating thin sandwich structures of CNT fiber veils and an ionic liquid-based polymer electrolyte between carbon fiber plies, followed by infusion and curing of an epoxy resin. The resulting structure behaves simultaneously as an electric double-layer capacitor and a structural composite, with flexural modulus of 60 GPa and flexural strength of 153 MPa, combined with 88 mF/g of specific capacitance and the highest power (30 W/kg) and energy (37.5 mWh/kg) densities reported so far for structural supercapacitors. In-situ electrochemical measurements during 4-point bending show that electrochemical performance is retained up to fracture, with minor changes in equivalent series resistance for interleaves under compressive stress. En route to improving interlaminar properties we produce grid-shaped interleaves that enable mechanical interconnection of plies by the stiff epoxy. Synchrotron 3D X-ray tomography analysis of the resulting hierarchical structure confirms the formation of interlaminar epoxy joints. The manuscript discusses encapsulation role of epoxy, demonstrated by charge-discharge measurements of composites immersed in water, a deleterious agent for ionic liquids. Finally, we show different architectures free of current collector and electrical insulators, in which both CNT fiber and CF act as active electrodes.

In this work we study the optoelectronic properties of individual TiO2 fibres produced through coupled sol-gel and electrospinning, by depositing them onto pre-patterned Ti/Au electrodes on SiO2/Si substrates. Transport measurements in the dark give a conductivity above 2*10^-5 S, which increases up to 8*10^-5 S in vacuum. Photocurrent measurements under UV-irradiation show high sensitivity (responsivity of 90 A/W for 375 nm wavelength) and a response time to illumination of ~ 5 s, which is superior to state-of-the-art TiO2-based UV photodetectors. Both responsivity and response speed are higher in air than in vacuum, due to oxygen adsorbed on the TiO2 surface which traps photoexcited free electrons in the conduction band, thus reducing the recombination processes. The photodetectors are sensitive to light polarization, with an anisotropy ratio of 12%. These results highlight the interesting combination of large surface area and low 1D transport resistance in electrospun TiO2 fibres. The simplicity of the sol-gel/electrospinning synthesis method, combined with a fast response and high responsivity makes them attractive candidates for UV-photodetection in ambient conditions. We anticipate their high (photo) conductance is also relevant for photocatalysis and dye-sensitized solar cells., Comment: 29 pages, 5 figures in the main text, 9 figures in the Supporting Information. in J. Mater. Chem. C, 2016