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There is substantial evidence that cells produce a diverse response to changes in ECM stiffness depending on their identity. Our aim was to understand how stiffness impacts neuronal differentiation of embryonic stem cells (ESC’s), and how this varies at three specific stages of the differentiation process. In this investigation, three effects of stiffness on cells were considered; attachment, expansion and phenotypic changes during differentiation. Stiffness was varied from 2kPa to 18kPa to finally 35kPa. Attachment was found to decrease with increasing stiffness for both ESC’s (with a 95% decrease on 35kPa compared to 2kPa) and neural precursors (with a 83% decrease on 35kPa). The attachment of immature neurons was unaffected by stiffness. Expansion was independent of stiffness for all cell types, implying that the proliferation of cells during this differentiation process was independent of Young’s modulus. Stiffness had no effect upon phenotypic changes during differentiation for mESC’s and neural precursors. 2kPa increased the proportion of cells that differentiated from immature into mature neurons. Taken together our findings imply that the impact of Young’s modulus on attachment diminishes as neuronal cells become more mature. Conversely, the impact of Young’s modulus on changes in phenotype increased as cells became more mature.

The commercial use of stem cells continues to be constrained by the difficulty and high cost of developing efficient and reliable production protocols. The use of microfabricated systems combines good control over the cellular microenvironment with reduced use of resources in process optimization. Our previously reported microfabricated culture device was shown to be suitable for the culture of embryonic stem cells but required improvements to robustness, ease of use, and dissolved gas control. In this report, we describe a number of improvements to the design of the microfabricated system to significantly improve the control over shear stress and soluble factors, particularly dissolved oxygen. These control improvements are investigated by finite element modeling. Design improvements also make the system easier to use and improve the robustness. The culture device could be applied to the optimization of pluripotent stem cell growth and differentiation, as well as the development of monitoring and control strategies and improved culture systems at various scales.