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Oxygen impurities play a crucial role in the glass-forming ability and crystallisation behaviour of metallic glasses. In the present work, single laser tracks were produced on Zr59.3-xCu28.8 Al10.4Nb1.5Ox substrates (x = 0.3, 1.3) to study the redistribution of oxygen in the melt pool under laser melting, which provides the basis for laser powder bed fusion additive manufacturing. Since such substrates are commercially not available, they were fabricated by arc melting and splat quenching. X-ray diffraction revealed that the substrate with 0.3 at.% oxygen was X-ray amorphous, while the substrate with 1.3 at.% oxygen was partially crystalline. Hence, it is evident that the oxygen content affects the crystallisation kinetics. Subsequently, single laser tracks were produced on the surface of these substrates, and the melt pools attained from the laser processing were characterised by atom probe tomography and transmission electron microscopy. Surface oxidation and subsequent convective flow redistribution of oxygen by laser melting were identified as causes of the presence of CuOx and crystalline ZrO nanoparticles in the melt pool. Bands of ZrO likely originate from surface oxides that were moved deeper into the melt pool by convective flow. The findings presented here highlight the influence of oxygen redistribution from the surface into the melt pool during laser processing.

High-entropy materials represent the state-of-the-art on the alloy design strategy for future applications in extreme environments. Recent data indicates that high-entropy alloys (HEAs) exhibit outstanding radiation resistance in face of existing diluted alloy counterparts due to suppressed damage formation and evolution. An extension of the HEA concept is presented in this paper towards the synthesis and characterization of novel high-entropy ceramics as emergent materials for application in environments where energetic particle irradiation is a major concern. A novel carbide within the quinary refractory system CrNbTaTiW has been synthesized using magnetron-sputtering. The material exhibited nanocrystalline grains, single-phase crystal structure and C content around 50 at.%. Heavy-ion irradiation with in-situ Transmission Electron Microscopy was used to assess the irradiation response of the new high-entropy carbide (HEC) at 573 K and a comparison with the HEA within the system is made. No displacement damage effects appear within the microstructures of both HEA and HEC up to a dose of 10 displacements-per-atom. Surprisingly, the HEC has not amorphized under the investigated conditions. Xe was implanted in both materials and bubbles nucleated, but smaller sizes compared with conventional nuclear materials shedding light they are potential candidates for use in nuclear energy.

ZrN formation in a Zr-based bulk metallic glass is observed after processing using reactive laser powder bed fusion. Two processing routes employing nitrogen as a reactive process gas are explored: (1) Standard inert processing in argon followed by reactive remelting in nitrogen and (2) reactive processing in nitrogen. Incorporation of nitrogen is depth-dependent and both approaches result in a dispersion of ZrN nanocrystals in the amorphous matrix close to the surface. The process parameters can be adjusted to control the volume fraction of crystalline phases formed. Hence, it is shown that reactive additive manufacturing can be utilised to form bulk metallic glass-ceramic composites in surface near regions. Thereby we demonstrate that the reactive gas atmosphere utilised during additive manufacturing enables local tailoring of structure, composition, and mechanical properties in the vicinity of the surface.

Ab initio simulations of a multi-component alloy using density functional theory (DFT) were combined with experiments on thin films of the same material using X-ray photoelectron spectroscopy (XPS) to study the connection between the electronic and atomic structures of multi-component alloys. The DFT simulations were performed on an equimolar HfNbTiVZr multi-component alloy. Structure and charge transfer were evaluated using relaxed, non-relaxed, as well as elemental reference structures. The use of a fixed sphere size model allowed quantification of charge transfer, and separation into different contributions. The charge transfer was generally found to follow electronegativity trends and results in a reduced size mismatch between the elements, and thus causes a considerable reduction of the lattice distortions compared to a traditional assumption based on tabulated atomic radii. A calculation of the average deviation from the average radius (i.e. the so-called delta-parameter) based on the atomic Voronoi volumes gave a reduction of delta from ca. 6% (using the volumes in elemental reference phases) to ca. 2% (using the volumes in the relaxed multi-component alloy phase). The reliability of the theoretical results was confirmed by XPS measurements of a Hf22Nb19Ti18V19Zr21 thin film deposited by sputter deposition. The experimentally observed core level binding energy shifts (CLS), as well as peak broadening due to a range of chemical surroundings, for each element showed good agreement with the calculated DFT values. The single solid solution phase of the sample was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM) including energy dispersive spectroscopy (EDS) with nm-resolution. These observations show that the HfNbTiVZr solid solution phase is non-ideal, and that chemical bonding plays an important part in the structure formation, and presumably also in the properties. Our conclusions should be transferable to other multi-component alloy systems, as well as some other multi-component material systems, and open up interesting possibilities for the design of material properties via the electronic structure and controlled charge transfer between selected metallic elements in the materials. Funding Agencies|Swedish Research Council (VR)Swedish Research Council [2018-04834, 2019-05403, 2018-05973, 2019-05487]; Swedish Government Strategic Research Area in Materials Science on Functional Materials at Linkoping University; Faculty Grant SFO at LiU [2009 00971]; Knut and Alice Wallenberg Foundation (Wallenberg Scholar Grant) [KAW-2018.0194]; Swedish Foundation for Strategic Research through the Future Research Leaders 6 program [FFL 15-0290]; RFBRRussian Foundation for Basic Research (RFBR) [20-02-00178]; Swedish e-Science Research Centre (SeRC)

The microstructure response of laser-powder bed fusion (L-PBF)-processed ferritic stainless steel (AISI 441) during post-heat treatments is studied in detail. Focus is on the precipitation kinetics of the Nb-rich phases: Laves (Fe2Nb) and the cubic carbo-nitride (NbC), as well as the grain structure evolution. The evolution of the precipitates is characterized using scanning and transmission electron microscopy (SEM and TEM) and the experimental results are used to calibrate precipitation kinetics simulations using the precipitation module (TC-PRISMA) within the Thermo-Calc Software package. The calculations reproduce the main trend for both the mean radii for the Laves phase and the NbC, and the amount of Laves phase, as a function of temperature. The calibrated model can be used to optimize the post-heat treatment of additively manufactured ferritic stainless steel components and offer a creator tool for process and structure linkages in an integrated computational materials engineering (ICME) framework for alloy and process development of additively manufactured ferritic steels.

Tungsten (W)-based materials attract significant attention due to their superior mechanical properties. Here, we present a chemical approach based on the addition of carbon (C) for increased strength via the combination of three strengthening mechanisms in W thin films. W:C thin films with C concentrations up to ~4 at.% were deposited by magnetron sputtering. All films exhibit a body-centred-cubic structure with strong texture and columnar growth behaviour. X-ray and electron diffraction measurements suggest the formation of supersaturated W:C solid solution phases. The addition of C reduced the average column width from ~133 nm for W to ~20 nm for the film containing ~4 at.% C. The column refinement is explained by a mechanism where C acts as re-nucleation sites. The W film is ~13 GPa hard, while the W:C films achieve a peak hardness of ~24 GPa. The W:C films are ~11 GPa harder than the W film, which is explained by a combination of grain refinement strengthening, solid solution strengthening and increased dislocation density. Additional micropillar compression tests showed that the flow stress increased upon C addition, from ~3.8 to ~8.3 GPa and no brittle fracture was observed., Materials & Design, 208, ISSN:0264-1275, ISSN:1873-4197

Additive manufacturing of a high-entropy alloy, AlCoCrFeNi, was studied with selective laser melting from gas atomized powder. A wide process parameter window in the SLM process was investigated but it was impossible to produce crack-free samples, attributed to stresses that originate during the building processes. The microstructure and elemental segregation in the SLM samples were compared with induction-melted AlCoCrFeNi. The induction-melted sample crystallizes in randomly oriented large grains (several hundred microns). Dendritic and inter-dendritic areas with slightly different chemical composition can be observed. Within these areas a spinodal decomposition occurs with a separation into FeCr- and NiAl-rich domains. Further spinodal decomposition within the FeCr-rich regions into Cr- and Fe-rich domains was observed by atom probe tomography. In contrast, the SLM-samples crystallizes in much smaller grains (less than 20 μm) with a dendrite-like substructure. These dendrite-like features exhibit distinct chemical fluctuations on the nm-scale. During annealing more pronounced chemical fluctuations and the formation of Cr-rich and Cr-poor regions can be observed. The difference in microstructure and spinodal decomposition between the induction-melted and SLM samples is attributed to the significantly higher cooling rate for SLM. This study shows that, by using different synthesis pathways, it is possible to modify the microstructure and segregation of element within alloys. This can be used to tune the materials properties, if the cracking behavior is handled e.g. by change of alloy composition to minimize phase transformations or use of a heating stage.

The microstructure and distribution of the elements have been studied in thin films of a near-equimolar CrNbTaTiW high entropy alloy (HEA) and films with 8 at.% carbon added to the alloy. The films were deposited by magnetron sputtering at 300°C. X-ray diffraction shows that the near-equimolar metallic film crystallizes in a single-phase body centered cubic (bcc) structure with a strong (110) texture. However, more detailed analyses with transmission electron microscopy (TEM) and atom probe tomography (APT) show a strong segregation of Ti to the grain boundaries forming a very thin Ti–Cr rich interfacial layer. The effect can be explained by the large negative formation enthalpy of Ti–Cr compounds and shows that CrNbTaTiW is not a true HEA at lower temperatures. The addition of 8 at.% carbon leads to the formation of an amorphous structure, which can be explained by the limited solubility of carbon in bcc alloys. TEM energy-dispersive X-ray spectroscopy indicated that all metallic elements are randomly distributed in the film. The APT investigation, however, revealed that carbide-like clusters are present in the amorphous film.

Several ternary phases are known in the Mo-Fe-B system. Previous ab initio calculations have predicted that they should exhibit a tempting mix of mechanical and magnetic properties. In this study, we have deposited Mo-Fe-B films with a Fe-content varying from 0-37 at.% using non-reactive DC (direct current) magnetron sputtering. The phase composition, microstructure, and mechanical properties were investigated using X-ray diffraction, scanning transmission electron microscopy, and nanoindentation measurements. Films deposited at 300 degrees C and with >7 at.% Fe are nanocomposites consisting of two amorphous phases: a metal-rich phase and a metal-deficient phase. Hardness and elastic modulus were reduced with increasing Fe-content from similar to 29 to similar to 19 GPa and similar to 526 to similar to 353 GPa, respectively. These values result in H-3/E-2 ratios of 0.089-0.052 GPa, thereby indicating brittle behaviour of the films. Also, no indication of crystalline ternary phases was observed at temperatures up to 600 degrees C, suggesting that higher temperatures are required for such films to form. Funding Agencies|Swedish Research CouncilSwedish Research CouncilEuropean Commission [2014-05841]

This study explores carbon addition as a materials design approach for simultaneously improving the hardness, crack resistance, and corrosion resistance of high entropy thin films. CoCrFeMnNi was selected as a starting point, due to its high concentration of weak carbide formers. The suppression of carbides is crucial to the approach, as carbide formation can decrease both ductility and corrosion resistance. Films with 0, 6, and 11 at.% C were deposited by magnetron co-sputtering, using a graphite target and a sintered compound target. The samples with 0 at.% C crystallized with a mixture of a cubic closed packed (ccp) phase and the intermetallic χ-phase. With 6 and 11 at.% C, the films were amorphous and homogenous down to the nm-scale. The hardness of the films increased from 8 GPa in the carbon-free film to 16 GPa in the film with 11 at.% C. Furthermore, the carbon significantly improved the crack resistance as shown in fragmentation tests, where the crack density was strongly reduced. The changes in mechanical properties were primarily attributed to the shift from crystalline to amorphous. Lastly, the carbon improved the corrosion resistance by a progressive lowering of the corrosion current and the passive current with increasing carbon concentration.

IntroductionA coeliac disease (CD) diagnosis is likely in children with levels of tissue transglutaminase autoantibodies (anti-TG2) >10 times the upper reference value, whereas children with lower anti-TG2 levels need an intestinal biopsy to confirm or rule out CD. A blood sample is easier to obtain than an intestinal biopsy sample, and stabilised blood is suitable for routine diagnostics because transcript levels are preserved at sampling. Therefore, we investigated gene expression in stabilised whole blood to explore the possibility of gene expression-based diagnostics for the diagnosis and follow-up of CD.DesignWe performed RNA sequencing of stabilised whole blood from active CD cases (n=10), non-CD cases (n=10), and treated CD cases on a gluten-free diet (n=10) to identify diagnostic CD biomarkers and pathways involved in CD pathogenesis.ResultsNo single gene was differentially expressed between the sample groups. However, by using gene set enrichment analysis (GSEA), significantly differentially expressed pathways were identified in active CD, and these pathways involved the inflammatory response, negative regulation of viral replication, translation, as well as cell proliferation, differentiation, migration, and survival. The results indicate that there are differences in pathway regulation in CD, which could be used for diagnostic purposes. Comparison between GSEA results based on stabilised blood with GSEA results based on small intestinal biopsies revealed that type I interferon response, defence response to virus, and negative regulation of viral replication were identified as pathways common to both tissues.ConclusionsStabilised whole blood is not a suitable sample for clinical diagnostics of CD based on single genes. However, diagnostics based on a pathway-focused gene expression panel may be feasible, but requires further investigation.

Materials and design 196, 109070 (2020). doi:10.1016/j.matdes.2020.109070, Published by Elsevier Science, Amsterdam [u.a.]

The corrosion resistances of near equimolar CoCrFeMnNi magnetron-sputtered thin films with different carbon concentrations were examined in 0.05 M HCl and 0.05 M H2SO4. Polarization curves were recorded with different scan rates with and without reducing the native oxide. The results showed that the carbon concentration and the experimental conditions affected the electrochemical behaviour mainly in the Cr transpassive region. At potentials above 850 mV, the carbon-containing films were more corrosion resistant in 0.05 M HCl than in 0.05 M H2SO4 due to a lower carbon oxidation rate in 0.05 M HCl, facilitating the formation of a Mn-rich oxide layer. (C)& nbsp;2021 The Author(s). Published by Elsevier Ltd.& nbsp

In this study, the crystal structure and phase stability of gas atomized equiatomic AlCoCrFeNi powder was investigated. This alloy is usually described as a high entropy alloy forming a solid solution phase stabilized by a high mixing entropy. However, thermodynamic calculations show that the high entropy phase is stable only at very high temperatures close to the melting point and that a mixture of several phases are the most stable state at lower temperatures. This suggest that kinetic effects may influence the phase composition of atomized powder. The unique features of X-ray diffraction, neutron diffraction as well as transmission electron microscopy were used to study the atomic structure of the atomized powder in detail. The results show that the powder crystallises in an ordered B2 (CsCl-type) structure with a preferred site occupation of Al and Fe on the (½ ½ ½) position and Co and Ni on the (0 0 0) position. During heat-treatment of the powder, the B2 phase decomposes into fcc and σ phases and the final phase composition is highly dependent on the heating rate. The effect of heat-treatment on the atomized powder was also investigated and revealed a significant phase transformation with e.g. the formation of σ phase preferably at the surface of the powder particles. The phase content was also dependent on the size fraction of the powder particles. Sintering of green bodies made with different heat cycles showed that the phase composition of the starting material had a significant impact on the final phase composition and microstructure of the sintered components. The results illustrate the importance of well-defined powder materials for powder consolidation, especially additive manufacturing (binder jetting) of high entropy alloys.

The remarkable mechanical properties of high-entropy alloys can be further improved by interstitial alloying. In this work we employ density functional theory calculations to study the solution energies of dilute carbon interstitial atoms in tetrahedral and octahedral sites in bcc HfNbTiVZr. Our results indicate that carbon interstitials in tetrahedral sites are unstable, and the preferred octahedral sites present a large spread in the energy of solution. The inclusion of carbon interstitials induces large structural relaxations with long-range effects. The effect of local chemical environment on the energy of solution is investigated by performing a local cluster expansion including studies of its correlation with the carbon atomic Voronoi volume. However, the spread in solution energetics cannot be explained with a local environment analysis only pointing towards a complex, long-range influence of interstitial carbon in this alloy. Funding Agencies|Swedish Research Council (VR)Swedish Research Council [2019-05403, 2018-04834]; Swedish Government Strategic Research Area in Materials Science on Functional Materials at Linkoping University, Faculty Grant SFOMatLiU [2009 00971]; Knut and Alice Wallenberg FoundationKnut & Alice Wallenberg Foundation [KAW2018.0194]; Swedish Foundation for Strategic Research through the Future Research Leaders 6 program [FFL 15-0290]; RFBRRussian Foundation for Basic Research (RFBR) [20-02-00178]; NordForsk Nordic Neutron Science Programme through the functional hydrides (FunHy) project [81942]

Thin films of the CrMnFeCoNi high entropy alloy were deposited by magnetron sputtering from a sintered equimolar target. The substrate temperature and bias were varied during deposition, and the structure, morphology and elemental distribution were studied in detail. All films formed phase mixtures of multiple crystal structures. This contrasts with studies on the bulk alloy, where it typically forms a single phase with a simple cubic closed packed (ccp) structure, with other phases precipitating only after long annealing times. For higher substrate temperatures, we observed a mixture of phases with ccp and bcc (body centered cubic) structures, and the intermetallic phases σ-phase and L10, the first three being the predicted equilibrium phases at the deposition temperature. For room temperature depositions, we found evidence of very limited diffusion of metal atoms during the deposition. These films formed a mixture of a ccp and the intermetallic χ-phase. Two mechanisms can be distinguished that govern the phase formation at lower and higher temperatures. From the present results and comparisons with the literature, we also discuss why the small grain size, the low process temperature, and the fast surface diffusion during synthesis causes magnetron sputtering to yield different results compared to bulk synthesis from the melt. These principles explain why it is easier to form the equilibrium phases by sputtering, and why a single ccp phase should not be expected as a rule for this deposition method. Following the thermodynamic principles of high entropy alloys, this may also be the case in other high entropy alloy systems.

In this study, the ferritic stainless steel SS441 was produced with excellent mechanical properties using laser powder bed fusion (L-PBF) compared to samples produced by conventional casting and hot-rolling. In addition, thermodynamic calculations were utilized to study the phase stability at elevated temperatures and to understand the solidification behavior. The hot-rolled sample showed a grain size up to several hundred mu m with additional precipitates of TiN and Nb(C,N). In contrast, the as-built L-PBF samples displayed a grain size in the mu m range. Spherical precipitates with a size of around 50 nm could be observed and were attributed to a corundum phase from the thermodynamic calculations. The printed material shows superior mechanical properties, with more than 30 times higher impact energy compared to the hot-rolled alloy (217 +/- 5 J vs. 7 +/- 0.5 J). Furthermore, the properties are anisotropic for the L-PBF produced alloy, with the highest tensile strength vertical to the build direction. The superior mechanical properties of the L-PBF produced sample can be attributed to a smaller grain size, giving a higher strength according to the Hall-Petch relationship. The anisotropy of the material can be eliminated by heat treatments at 900 degrees C followed by water quenching, but the absolute strength decreases slightly due to formation of intermetallic phases such as Nb(C,N) and the Fe2Nb Laves phase. The results clearly illustrates that L-PBF provides a promising manufacturing mute for enhanced strength of ferritic stainless steels.

A new design concept for silver based alloys with a hexagonal structure as electrical contact materials with enhanced tribological properties has been investigated. The correlations between the pha ...

Ag1-xAlx alloys were investigated as potential sliding electrical contact materials. Seven Ag1-xAlx alloys, covering the different phase regions on the Ag-Al phase diagram, were prepared by arc mel ...

Different lengths of WR3 (220-330 GHz) and WR10 (75-110 GHz) waveguides are fabricated through direct metal laser sintering (DMLS). The losses in these waveguides are measured and modelled using the Huray surface roughness model. The losses in WR3 are around 0.3 dB/mm and in WR10 0.05 dB/mm. The Huray equation model is accounting relatively good for the attenuation in the WR10 waveguide but deviates more in the WR3 waveguide. The model is compared to finite element simulations of the losses assuming an approximate surface structure similar to the resulting one from the DMLS process.

We report how the total carbon content and the amorphous carbon (a-C) phase fraction in transition metal carbide/a-C nanocomposite coatings can be obtained using optical methods, which are much more practical for industrial use than conventional X-ray photoelectron spectroscopy. A large set of carbon-containing nanocomposite coatings deposited using different magnetron sputtering techniques were analyzed by X-ray photoelectron spectroscopy, reflectance spectrophotometry, and spectroscopic ellipsometry. The chemical composition and the a-C phase fraction were determined by X-ray photoelectron spectroscopy for each coating and results are presented for the Ti C, Cr C, and Nb C systems. The composition and the a-C phase fraction are correlated to optical reflectance in the visible range, by parametrization in L*a*b* color space, and by ellipsometry primary data. Results show that it is possible to rapidly estimate the composition and the a-C fraction using these optical methods. We propose that optical methods have promising use in the industry as a cost-efficient technique for characterization of carbide-based coatings.

Well-controlled functionalization of carbide-based nanocomposite films with noble-metal surface nanoparticles of different sizes may lead to new materials with novel multifunctional properties. In this work, magnetron sputtering was used to deposit nanocomposite films comprising amorphous chromium carbide (a-CrCx), amorphous carbon (a-C), and a minority of silver in the form of embedded nanoclusters. Up to 5⋅1010 surface nanoparticles per cm2 with different size distributions were also found to be formed, owing to the diffusion of silver from the bulk of the film. The influences of these conductive nanoparticles on the electrochemical behavior of the films were investigated in dilute sulfuric acid. Although silver is a noble metal, the oxidation potential of the nanoparticles was about 0.4 V more negative than the Ag+/Ag standard potential, meaning that the nanoparticles were oxidized in the Cr passive potential region. While this effect can mainly be explained by a low concentration of Ag+ in the electrolyte, the sizes of the nanoparticles and interactions with the matrix were also found to be important. Scanning electron microscopy and X-ray photoelectron spectroscopy were used to analyze the surface chemistries. As Ag can be replaced by other noble metals, the concept is of general interest for further studies.

Thin films of (Ti0.71Al0.29)B2+1.08 have been deposited by magnetron sputtering. Post-deposition annealing at 1000 degrees C for 1 h results in increased hardness and elastic modulus, from 32 to 37 ...

Thin films in the Mo-B-C system with varying carbon content (up to 37 at.%) were deposited using non-reactive DC magnetron sputtering. The phase composition and microstructure were determined and t ...

The multicomponent alloy HfNbTiVZr has been described as a single-phase high-entropy alloy (HEA) in the literature, although some authors have reported that additional phases can form during annealing. The thermal stability of this alloy has therefore been investigated with a combination of experimental annealing studies and thermodynamic calculations using the CALPHAD approach. The thermodynamic calculations show that a single-phase HEA is stable above about 830 °C. At lower temperatures, the most stable state is a phase mixture of bcc, hcp, and a cubic C15 Laves phase. Annealing experiments followed by quenching confirm the results from thermodynamic calculations with the exception of the Laves phase structure, which was identified as a hexagonal C14 type instead of the cubic C15 type. Limitations of the applied CALPHAD thermodynamic description of the system could be an explanation for this discrepancy. As-synthesized HfNbTiVZr alloys prepared by arc-melting form a single-phase bcc HEA at room temperature. In situ annealing studies of this alloy show that additional phases start to form above 600 °C. This indicates that the observed HEA is metastable at room temperature and stabilized by a slow kinetics during cooling. X-ray diffraction analyses using different cooling rates and annealing times show that the phase transformations in this HEA are slow and that completely different phase compositions can be obtained depending on the annealing procedure. In addition, it has been shown that the sample preparation method (mortar grinding, heat treatment, etc.) has a significant influence on the collected diffraction patterns and therefore on the phase identification and analysis.

A magnetron sputtered amorphous Cr-B-C thin film was investigated by means of atom probe tomography (APT). The film is constituted of two phases; a Cr-rich phase present as a few nanometer large regions embedded in a Cr-poor phase (tissue phase). The Cr-rich regions form columnar chains oriented parallel to the growth direction of the film. It was found that the Cr-rich regions have a higher B:C ratio than the Cr-poor regions. The composition of the phases was determined as approximately 35Cr-33B-30C and 15Cr-40B-42C (at%), respectively. The results suggest that this type of nanocomposite films has a more complex structure than previously anticipated, which may have an importance for the mechanical and electrical properties.

The thermal stability and crystallization mechanism of the Zr59.3Cu28.8Al10.4Nb1.5 (at%) metallic glass produced through selective laser melting SLM (from industrial grade material) was studied and compared with the same alloy produced by suction casting (from laboratory grade material of high purity). Oxygen- and Al-rich particles of a cubic phase (Fd 3 ‾ m) with a size of up to 200 nm are detected in the as-built selective laser melted samples by transmission electron microscopy. The crystallization process of the cast and SLM samples is investigated by in-situ X-ray diffraction experiments. In the cast samples, the initial crystallization occurs via the formation of a metastable tetragonal phase (Al2Zr3), together with tetragonal CuZr2 and hexagonal Al3Zr4 type structures, while the SLM samples initially crystallize through the formation of the metastable, oxygen- and Al-rich, cubic phase already present before annealing. The main phases present at the end of the crystallization for both type of samples are the same, mainly CuZr2 and Al3Zr4. The differences in the crystallization paths are attributed to differences in the oxygen levels. In general, the higher oxygen content (∼1 at%) of the SLM samples results in a decrease of the thermal stability of the alloy and promotes the formation of an oxygen-rich, metastable cubic phase.

Contact materials in sliding electrical applications must possess low electrical contact resistance, low friction and wear coefficients, and high degradation resistance to the surrounding media. Silver coatings are commonly used in such applications despite their shortcomings. This work has focused on the study of alternative silver-aluminum coatings deposited by PVD. The main findings include the strong dependence of the tribological performance on the concentration of Al and hence the phases present in the coatings. Besides, the wear mechanism was found to be affected by the working media, either on air or insulating oil. Results have shown that for full HCP phase coatings (Ag67Al33), wear rates are lowest, with no adhesive wear and good surface sulphidation resistance, though with some proclivity to oxidation, coupled with a moderate increase in the electrical contact resistance. This work was supported by COMET (partially funded by KIC InnoEnergy) and nG-17 (Elkartek funding from the Economic Development Department at the Basque Government) projects.