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The morphology of the martensitic transformation during a superelastic cycle is studied by in situ scanning electron microscopy deformation experiments in microwires of Cu–Zn–Al. The diameters of the wires studied (21–136 μm) span the range in which significant size effects upon transformation hysteresis have been observed. In larger wires the transformation is accommodated by the continual nucleation of many new martensite plates that grow and eventually coalesce with their neighbors. In small wires a single martensite plate nucleates at the start of transformation and then proceeds to grow in a monolithic fashion; the wire transforms by smooth axial propagation of a single interface. The transition from many domain to single domain transformation is gradual with wire diameter, and is based upon scaling of the domain density with sample size. We attribute it to a crossover from bulk to surface obstacle control of transformation front propagation. This observation also sheds light on reported size effects in energy dissipation in shape memory alloys., Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies

In oligocrystalline shape memory alloys, the total grain boundary area is smaller than the surface area of the specimen, leading to significant effects of free surfaces on the martensitic transformation and related shape memory and superelastic properties. Here we study sample size effects upon the superelastic characteristics of oligocrystalline microwires after one loading cycle and after many. Cu–Zn–Al wires with diameters ranging from ∼100 down to ∼20 μm are fabricated by the Taylor liquid processing technique and characterized through both uniaxial cyclic tensile testing and mechanically constrained thermal cycling. The energy dissipated per superelastic cycle increases with decreasing wire diameter, and this size effect is preserved after extensive cycling despite a significant transient evolution of the superelastic response for early cycles. We also present fatigue and fracture data, indicating that oligocrystalline wires of this normally brittle alloy can exhibit fatigue lifetimes two orders of magnitude improved over conventional polycrystalline Cu–Zn–Al., Massachusetts Institute of Technology. Institute for Soldier Nanotechnologies