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ABSTRACT Regarding its wide range of applications in different industries, such as oil and gas, and for manufacturing equipment used to control pollution and recycle industrial wastes, Inconel 686 turning process is highly important. The alloy is highly resistant to high temperatures and corrosion, and thus it can preserve its properties at high temperatures. Due to its low heat transfer coefficient and work hardening during operation, Inconel 686 is considered a difficult‐to‐cut material, and hence, turning Inconel 686 is challenged with major limitations regarding input parameter level and cutting fluid and issues such as reduced surface quality. The input parameter level and cutting fluid limitations might severely harm the environment and humans, decrease the machining efficiency and keep cleaner production goals out of reach. Novel cooling methods such as cryo‐MQL can contribute to achieving cleaner production goals. Cooling methods improve the machining performance and prohibit any damage to the surface integrity. In this study, cryo‐MQL, along with carbide‐coated tools and biodegradable vegetable oil, was adopted. The efficiency and success rate of cryo‐MQL were evaluated by comparing the results with those of MQL and wet methods. A wide range of output parameters, such as residual stresses, cutting zone temperature, cutting forces, tool wear, surface smoothness, surface defects and micro‐hardness, were assessed by changing the cutting speed and feed rate. The results indicated that cryo‐MQL could reduce the cutting forces, tool wear rate, cutting zone temperature and residual stresses while improving the surface quality. Moreover, environmental concerns were completely dealt with. Due to the increased possibility of higher input parameter levels, the time and cost of the cutting process were significantly reduced. [ABSTRACT FROM AUTHOR]

ABSTRACT The high tensile strength and high resistance of nickel‐based superalloy 686 against high temperatures and corrosion rates have made it a widely used in important applications such as the aerospace industry, high pollution‐ and corrosion‐resistance equipment manufacturing and petrochemical industry. Therefore, the machining of this advanced alloy with its unique properties is extremely important and can be challenging. Significant increase in input parameters levels, reduction of machining costs, improvement of surface and subsurface properties and clean production are among the issues that should be considered in dealing with Inconel 686 turning operations. Simultaneous application of advanced tools such as polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) and optimised minimum quantity lubrication (MQL) method and evaluating the results obtained with a wide range of output parameters related to machining process performance and tribological properties can be proposed as an innovation and a solution to this problem in this article. This study analyses several output parameters with different speeds and feeds to evaluate the effect of cutting insert type on machining process performance and tribological properties. The output parameters include tool wear, residual stress, cutting zone temperature, surface smoothness, machining forces and workpiece surface defects. The results indicated that using the optimised MQL method reduces the size of lubricant droplets and increases the surface covered by cooling. With these changes, the performance of the machining process and the parameters related to the surface integrity increase significantly. Among the parameters associated with the performance of the machining process, the PCD tool reduces the cutting zone temperature by 23%, the tool wear by 19% and the machining forces by 18% compared to the PCBN tool. In the parameters related to surface integrity, this method reduces the residual stress by 19% and the surface roughness by 9% compared to the PCBN tool. From the production index perspective, the PCD tool can significantly increase the cutting speed and feed rate, reducing production time and costs. [ABSTRACT FROM AUTHOR]

This paper reports a study on the effect of silicon carbide nanoparticles on the adhesion strength of steel–glass/epoxy composite joints bonded with two-part structural acrylic adhesives. The introduction of nanosilicon carbide in the two-part acrylic adhesive led to a remarkable enhancement in the shear and tensile strength of the composite joints. The shear and tensile strengths of the adhesive joints increased with adding the filler content up to 1.5 wt%, after which decreased with adding more filler content. Also, addition of nanoparticles caused a reduction in the peel strength of the joints. DSC analysis revealed thatTgvalues of the adhesives rose with increase in the nanofiller content. The equilibrium water contact angle was decreased for adhesives containing nanoparticles. SEM micrographs revealed that addition of nanoparticles altered the fracture morphology from smooth to rough fracture surfaces. [ABSTRACT FROM AUTHOR]

This paper reports a study on the effect of Al2O3nanoparticles on the adhesion strength of steel-glass/epoxy composite joints bonded by a two-component structural acrylic adhesive. The addition of Al2O3nanoparticles to the two-component acrylic adhesive led to a remarkable enhancement in the shear and tensile strength of the composite joints. The shear and tensile strength of the adhesive joints increased by addition of Al2O3up to 1.5 wt%, which decreased by further addition of the nanofiller. Introduction of the nanoparticles caused a reduction in the peel strength of the joints. DSC analysis revealed that the glass transition temperature (Tg) of the adhesives rose by increasing the nanofiller content. The advancing water contact angle was decreased for adhesives containing nanoparticles. SEM micrographs indicated good dispersions of the Al2O3nanoparticles within the acrylic matrix in the specimens with up to 1.5 wt% Al2O3and revealed that addition of nanoparticles altered the fracture morphology from smooth to rough fracture surfaces. [ABSTRACT FROM AUTHOR]

This article reports a study on the effect of TiO2nanoparticles on the adhesion strength of steel–glass/epoxy composite joints bonded with two-part structural acrylic adhesives. The introduction of nano-TiO2in the two-part acrylic adhesive led to a remarkable enhancement in the shear and tensile strength of the composite joints. The shear and tensile strengths of the adhesive joints increased with adding the filler content up to 3 wt.%, after which it decreased with adding more filler content. Also, addition of nanoparticles caused a reduction in the peel strength of the joints. Differential scanning calorimeter analysis revealed that glass transition temperature (Tg) values of the adhesives rose with increasing the nano-filler content. The equilibrium water contact angle decreased for adhesives containing nanoparticles. Scanning electron microscope micrographs revealed that addition of nanoparticles altered the fracture morphology from smooth to rough fracture surfaces. [ABSTRACT FROM PUBLISHER]

This paper reports a study on the effect of silica nanoparticles on the adhesion strength of steel–glass/epoxy composite joints bonded with two-part structural acrylic adhesives. The introduction of nano-silica in the two-part acrylic adhesive led to a remarkable enhancement in the shear and tensile strength of the composite joints. The shear and tensile strengths of the adhesive joints increased with addition of the filler content up to 1.5 wt%, after which decreased with addition of more filler content. Also, addition of nanoparticles caused a reduction in the peel strength of the joints. Differential scanning calorimeter analysis revealed thatTgvalues of the adhesives rose with increasing the nanofiller content. The equilibrium water contact angle was decreased for adhesives containing nanoparticles. Scanning electron microscope micrographs revealed that addition of nanoparticles altered the fracture morphology from smooth to rough fracture surfaces. [ABSTRACT FROM PUBLISHER]

In the present study, central composite algorithm was used in order to model and optimize the mechanical behavior of "glass fiber reinforced epoxy composite - structural steel "connections. Initial tests showed that the polymer curing variables play a significant role as key process parameters in producing strong and reliable connections. After conducting Thermal Gravimetric Analysis on polymer, by selecting curing time and curing temperature as input variables, the parameters were coded and each of them was studied in five levels. In order to estimate the desirable response and provide appropriate models, thirteen tests were conducted systematically. In order to assess the accuracy and to validate the proposed model, analysis of variance was performed successfully. The effect of curing time and curing temperature on the connection's strength quality was studied utilizing two-dimensional graphs. Utilizing this approach the optimal bonding process variables was achieved at 40°C and 180 min for curing temperature and curing time respectively. Finally, the results obtained from micro structural characterization and fractography analyses of joints by Optical and Scanning Electron Microscope were in good agreement with the results achieved by the developed model. [ABSTRACT FROM AUTHOR]