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This study extends by 8 years (1998–2005) a previous survey of asphalt fume exposures within North American asphalt processing and roofing product manufacturing workers. It focuses on characterizing personal, full-shift samples and seeks to address several limitations of the previous survey. Five major roofing manufacturers with established occupational health programs submitted workplace asphalt fume sampling results to a central repository for review and analysis. A certified industrial hygienist-led quality assurance team oversaw the data collection, consolidation, and analysis efforts. The analysis dataset consisted of 1261 personal exposure samples analyzed for total particulate (TP) and benzene soluble fraction (BSF) using existing NIOSH methods. For BSF, the survey's arithmetic (0.25 mg/m3, SD = 0.62) and geometric (0.12 mg/m3, GSD = 2.88) means indicate that the industry has sustained the control levels achieved in the late 1980s, early 1990s. Similar results were found for TP. The survey-wide summary statistics are consistent with other post-1990 multi-company exposure studies. Although these findings indicate that currently available controls are capable of achieving substantial (95%) compliance with the current threshold limit value in asphalt processing and inorganic shingle and roll plants, they also show that the majority of plants are not achieving this level of exposure control, and that exposures are significantly higher in plants making other product lines, particularly organic felt products. The current retrospective survey of existing company exposure data, like its predecessor, has several important limitations. These include lack of data on smaller manufacturers and on several commercially important product lines; insufficient information on the prevalence and effectiveness of engineering controls; no standard criteria by which to define and assess exposures in non-routine operations; and a paucity of exposure data collected as part of a random sampling strategy. To improve efforts to characterize exposures and potential health risks in roofing plants, a prospective program is currently being developed and piloted with the aim of building a more complete, higher-quality database based on a common industrial hygiene protocol. [ABSTRACT FROM PUBLISHER]

A field study was conducted on 42 asphalt-roofing workers at 7 built-up roofing sites across the United States. Sixteen out of 42 samples show levels of exposure to asphalt fumes that exceed the current American Conference of Governmental In-dustrial Hygienists' (ACGIH R )-recommended threshold limit value of 0.5 mg/m 3 as benzene extractable inhalable particu-late. Statistically, the geometric mean of all 42 worker samples was 0.27 mg/m 3 (geometric standard deviation =3.40), the average was 0.70 mg/m 3 (standard deviation =1.69) and the median value was 0.24 mg/m 3 . The impact of work practices is discussed including the use of a novel product that uses a polymer skin to reduce fumes from built up roofing asphalt. Its use resulted in a reduction of benzene soluble matter (BSM) of >70%. Other testing measures utilized included total particu-late matter, total organic matter, simulated distillation, and fluorescence analysis. Additionally, a controlled pilot study using 16 kettle-area and 16 worker samples clearly showed that when the temperature of the kettle was reduced by 28C, there was a 38--59% reduction in fume exposure and a 54% reduction in fluorescence with standard asphalts. Reduction of BSM exposures using fuming-suppressed asphalt was also confirmed during this pilot plant study (81--92%), with fluo-rescence lowered by 88%. Confounding agents such as roof tear-off materials were also analyzed and their contribution to worker exposure is discussed. [ABSTRACT FROM AUTHOR]