101 results on '"Spintzyk S"'
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2. Comparative evaluation of topographical data of dental implant surfaces applying optical interferometry and scanning electron microscopy
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Kournetas, N., Spintzyk, S., Schweizer, E., Sawada, T., Said, F., Schmid, P., Geis-Gerstorfer, J., Eliades, G., and Rupp, F.
- Published
- 2017
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3. Technical note on introducing a digital workflow for newborns with craniofacial anomalies based on intraoral scans - part II: 3D printed Tübingen palatal plate prototype for newborns with Robin sequence
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Xepapadeas, A. B., Weise, C., Frank, K., Spintzyk, S., Poets, C. F., Wiechers, C., Arand, J., and Koos, B.
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- 2020
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4. Technical note on introducing a digital workflow for newborns with craniofacial anomalies based on intraoral scans - part I: 3D printed and milled palatal stimulation plate for trisomy 21
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Xepapadeas, Alexander B., Weise, Christina, Frank, K., Spintzyk, S., Poets, C. F., Wiechers, C., Arand, J., and Koos, B.
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- 2020
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5. Patient-Specific Vascular Anatomy for ECMO Training Model Realized with 3D Printing
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Salewski, C., additional, Ly, J., additional, Spintzyk, S., additional, Nemeth, A., additional, Sandoval Boburg, J.R., additional, Hamdoun, H., additional, Krüger, T., additional, Popov, A.-F., additional, and Schlensak, C., additional
- Published
- 2019
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6. Comparative evaluation of topographical data of dental implant surfaces applying optical interferometry and scanning electron microscopy
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Kournetas, N. Spintzyk, S. Schweizer, E. Sawada, T. Said, F. Schmid, P. Geis-Gerstorfer, J. Eliades, G. Rupp, F.
- Abstract
Objective Comparability of topographical data of implant surfaces in literature is low and their clinical relevance often equivocal. The aim of this study was to investigate the ability of scanning electron microscopy and optical interferometry to assess statistically similar 3-dimensional roughness parameter results and to evaluate these data based on predefined criteria regarded relevant for a favorable biological response. Methods Four different commercial dental screw-type implants (NanoTite Certain Prevail, TiUnite Brånemark Mk III, XiVE S Plus and SLA Standard Plus) were analyzed by stereo scanning electron microscopy and white light interferometry. Surface height, spatial and hybrid roughness parameters (Sa, Sz, Ssk, Sku, Sal, Str, Sdr) were assessed from raw and filtered data (Gaussian 50 μm and 5 μm cut-off-filters), respectively. Data were statistically compared by one-way ANOVA and Tukey–Kramer post-hoc test. For a clinically relevant interpretation, a categorizing evaluation approach was used based on predefined threshold criteria for each roughness parameter. Results The two methods exhibited predominantly statistical differences. Dependent on roughness parameters and filter settings, both methods showed variations in rankings of the implant surfaces and differed in their ability to discriminate the different topographies. Overall, the analyses revealed scale-dependent roughness data. Compared to the pure statistical approach, the categorizing evaluation resulted in much more similarities between the two methods. Significance This study suggests to reconsider current approaches for the topographical evaluation of implant surfaces and to further seek after proper experimental settings. Furthermore, the specific role of different roughness parameters for the bioresponse has to be studied in detail in order to better define clinically relevant, scale-dependent and parameter-specific thresholds and ranges. © 2017 The Academy of Dental Materials
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- 2017
7. Biaxial flexural strength of bilayered commercial porcelain/Ce-TZP/A disks
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Sawada, T., primary, Schille, C., additional, Spintzyk, S., additional, Wagner, V., additional, Schweizer, E., additional, and Geis-Gerstorfer, J., additional
- Published
- 2017
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8. Manufacturing process influence on Co–Cr base-alloy mechanical properties
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Han, X., primary, Sawada, T., additional, Ebert, R., additional, Wiest, T., additional, Kaiser, M., additional, Geis-Gerstorfer, J., additional, and Spintzyk, S., additional
- Published
- 2017
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9. Conventionally and digitally fabricated removable complete dentures: manufacturing accuracy, fracture resistance and repairability.
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Zahel A, Roehler A, Kaucher-Fernandez P, Spintzyk S, Rupp F, and Engel E
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- Humans, Dental Stress Analysis, Dental Restoration Failure, Materials Testing, Denture, Complete, Denture Repair, Denture Design, Computer-Aided Design
- Abstract
Objectives: Conventionally and digitally manufactured removable complete dentures with different dentition forms were examined for manufacturing accuracy (trueness, precision), fracture forces under torsional loading and subsequent repairability., Methods: A total of 90 mandibular prostheses were manufactured. Ten were made using the injection molding technique and finished with prefabricated teeth. 40 bases each, were manufactured subtractively and additively. Digitally the prosthesis' dental arch was divided either into two quadrants or three sextants, or kept as full arch. Afterwards, ten additive and subtractive bases were finished with prefabricated teeth and ten of each with milled quadrants, sextants and full arches. After manufacturing, all specimens were rescanned for accuracy comparisons using the Root Mean Square (RMS). Lastly, all specimens were tested to failure under torsional loading., Results: Conventionally manufactured dentures showed the greatest deviation in accuracy. The type of base manufacturing did not determine the fracture resistance of the prostheses. The dentition form had a significant influence. While prefabricated teeth (86.01 ± 19.76 N) and quadrants (77.89 ± 9.58 N) showed a low fracture resistance, sextants (139.12 ± 21.41 N) and full arches (141.05 ± 17.14 N) achieved the highest fracture forces. Subtractive bases with prefabricated teeth or quadrants were assessed to be repairable, digital dentures with full arch were assessed as not repairable., Significance: The presented testing set-up is suitable to determine the fracture behavior of dentures rather than of standards. With the possibility of digital design and individual manufacturing, dentures' mechanical stability can be significantly increased, especially with suitable dentition forms., (Copyright © 2024 The Authors. Published by Elsevier Inc. All rights reserved.)
- Published
- 2024
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10. The effect of thermomechanical aging on the fracture resistance of additively and subtractively manufactured polyetheretherketone abutments.
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Diken Türksayar AA, Petersmann S, and Spintzyk S
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- Humans, Crowns, Surface Properties, Titanium chemistry, Printing, Three-Dimensional, Stress, Mechanical, Dental Implant-Abutment Design, Ketones chemistry, Benzophenones, Polyethylene Glycols chemistry, Zirconium chemistry, Polymers chemistry, Dental Abutments, Materials Testing, Dental Restoration Failure, Dental Stress Analysis, Dental Materials chemistry
- Abstract
Objectives: To evaluate the fracture resistance (FR) of polyetheretherketone (PEEK) abutments produced by additive and subtractive methods compared to milled zirconia abutments., Methods: Custom abutments were designed on Ti-base abutments and produced from three different materials, namely additively manufactured PEEK (PEEK-AM), subtractively manufactured PEEK (PEEK-SM), and zirconia (N = 60). PEEK-AM abutments were printed using PEEK filaments (VESTAKEEP®i4 3DF-T, Evonik Industries AG) on a M150 Medical 3D Printer (ORION AM) by fused filament fabrication (FFF). All surface treatments were carried out according to the manufacturer's instructions. All abutments were cemented on Ti-bases with hybrid abutment cement and then restored with milled zirconia crowns. Each subgroup was divided into non-aged and aged subgroups (n = 10). The aged groups were subjected to thermomechanical aging (49 N, 5-55 °C, 1.2 million cycles). FR tests were performed by using an universal testing machine. Data were statistically analyzed with one-way and two-way ANOVA and t-test., Results: The survival rate of the specimens after aging was determined as 100%. It was found that both the material and aging had a significant effect on the FR (p<.001). There was a statistical difference among the fracture values of the groups (p<.001). In both the aged and non-aged groups, PEEK-AM showed the statistically lowest FR, while the highest FR was seen in the zirconia group, which was significantly higher than the PEEK-SM (p<.001)., Conclusion: Hybrid abutments were successfully manufactured, and extrusion-based processed PEEK seems to be a good alternative to subtractive processed PEEK. However, since subtractive manufacturing still appears to be superior, further developments in additive manufacturing are needed to further improve the quality of 3D-printed PEEK parts, especially in terms of accuracy and bonding between adjacent layers., Clinical Significance: Additively manufactured PEEK abutments have the potential to be an alternative for implant-supported restorations in the posterior region., Competing Interests: Declaration of competing interest All other authors have no conflicts of interest to declare. The authors do not have any financial interest in the companies whose materials are included in this article., (Copyright © 2024 Elsevier Ltd. All rights reserved.)
- Published
- 2024
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11. Post-processing of a 3D-printed denture base polymer: Impact of a centrifugation method on the surface characteristics, flexural properties, and cytotoxicity.
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Dai J, Luo K, Liu Q, Unkovskiy A, Spintzyk S, Xu S, and Li P
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- Flexural Strength, Animals, Mice, Ethanol, 2-Propanol chemistry, Dental Materials chemistry, Elastic Modulus, Humans, Denture Bases, Centrifugation, Materials Testing, Polymethyl Methacrylate chemistry, Surface Properties, Printing, Three-Dimensional, Polymers chemistry
- Abstract
Objectives: To investigate the impact of a centrifugation method on the surface characteristics, flexural properties, and cytotoxicity of an additively manufactured denture base polymer., Methods: The tested specimens were prepared by digital light processing (DLP). A centrifugation method (CENT) was used to remove the residual uncured resin. In addition, the specimens were post-processed with different post-rinsing solutions: isopropanol (IPA), ethanol (EtOH), and tripropylene glycol monomethyl ether (TPM), respectively. A commercial heat-polymerized polymethyl methacrylate was used as a reference (REF). First, the values of surface topography, arithmetical mean height (Sa), and root mean square height (Sq) were measured. Next, flexural strength (FS) and modulus were evaluated. Finally, cytotoxicity was assessed using an extract test. The data were statistically analyzed using a one-way analysis of variance, followed by Tukey's multiple comparison test for post-hoc analysis., Results: The Sa value in the CENT group was lower than in the IPA, EtOH, TPM, and REF groups (p < 0.001). Moreover, the CENT group had lower Sq values than other groups (p < 0.001). The centrifugation method showed a higher FS value (80.92 ± 8.65 MPa) than the EtOH (61.71 ± 12.25 MPa, p < 0.001) and TPM (67.01 ± 9.751 MPa, p = 0.027), while affecting IPA (72.26 ± 8.80 MPa, p = 0.268) and REF (71.39 ± 10.44 MPa, p = 0.231). Also, the centrifugation method showed no evident cytotoxic effects., Conclusions: The surfaces treated with a centrifugation method were relatively smooth. Simultaneously, the flexural strength of denture base polymers was enhanced through centrifugation. Finally, no evident cytotoxic effects could be observed from different post-processing procedures., Clinical Significance: The centrifugation method could optimize surface quality and flexural strength of DLP-printed denture base polymers without compromising cytocompatibility, offering an alternative to conventional rinsing post-processing., Competing Interests: Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (Copyright © 2024. Published by Elsevier Ltd.)
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- 2024
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12. Positional accuracy of a single implant analog in additively manufactured casts in biobased model resin.
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Diken Türksayar AA, Demirel M, Petersmann S, Spintzyk S, and Donmez MB
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- Humans, Dental Prosthesis Design, Imaging, Three-Dimensional methods, Calcium Sulfate chemistry, Resins, Synthetic chemistry, Dental Implants, Mandible, Dental Casting Technique, Materials Testing, Models, Dental, Polyvinyls chemistry, Dental Impression Technique, Computer-Aided Design, Siloxanes chemistry, Dental Impression Materials chemistry
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Objectives: To evaluate the positional accuracy of implant analogs in biobased model resin by comparing them to that of implant analogs in model resin casts and conventional analogs in dental stone casts., Methods: Polyvinylsiloxane impressions of a partially edentulous mandibular model with a single implant were made and poured in type IV dental stone. The same model was also digitized with an intraoral scanner and additively manufactured implant casts were fabricated in biobased model resin (FotoDent biobased model) and model resin (FotoDent model 2 beige-opaque) (n = 8). All casts and the model were digitized with a laboratory scanner, and the scan files were imported into a 3-dimensional analysis software (Geomagic Control X). The linear deviations of 2 standardized points on the scan body used during digitization were automatically calculated on x-, y-, and z-axes. Average deviations were used to define precision, and 1-way analysis of variance and Tukey HSD tests were used for statistical analyses (α = 0.05)., Results: Biobased model resin led to higher deviations than dental stone (all axes, P ≤ 0.031) and model resin (y-axis, P = 0.015). Biobased model resin resulted in the lowest precision of implant analog position (P ≤ 0.049). The difference in the positional accuracy of implant analogs of model resin and stone casts was nonsignificant (P ≥ 0.196)., Conclusions: Implant analogs in biobased model resin casts mostly had lower positional accuracy, whereas those in model resin and stone casts had similar positional accuracy. Regardless of the material, analogs deviated more towards mesial, while buccal deviations in additively manufactured casts and lingual deviations in stone casts were more prominent., Competing Interests: Declaration of competing interest The authors have no conflict of interest to disclose., (Copyright © 2024 The Authors. Published by Elsevier Ltd.. All rights reserved.)
- Published
- 2024
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13. Cytocompatibility of Polymers for Skin-Contact Applications Produced via Pellet Extrusion.
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Varsavas SD, Michalec P, Khalifa M, Li P, and Spintzyk S
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Orthoses and prostheses (O&P) play crucial roles in assisting individuals with limb deformities or amputations. Proper material selection for these devices is imperative to ensure mechanical robustness and biocompatibility. While traditional manufacturing methods have limitations in terms of customization and reproducibility, additive manufacturing, particularly pellet extrusion (PEX), offers promising advancements. In applications involving direct contact with the skin, it is essential for materials to meet safety standards to prevent skin irritation. Hence, this study investigates the biocompatibility of different thermoplastic polymers intended for skin-contact applications manufactured through PEX. Surface morphology analysis revealed distinct characteristics among materials, with TPE-70ShA exhibiting notable irregularities. Cytotoxicity assessments using L929 fibroblasts indicated non-toxic responses for most materials, except for TPE-70ShA, highlighting the importance of material composition in biocompatibility. Our findings underscore the significance of adhering to safety standards in material selection and manufacturing processes for medical devices. While this study provides valuable insights, further research is warranted to investigate the specific effects of individual ingredients and explore additional parameters influencing material biocompatibility. Overall, healthcare practitioners must prioritize patient safety by meticulously selecting materials and adhering to regulatory standards in O&P manufacturing.
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- 2024
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14. Dimensional Stability of Additively Manufactured Dentate Maxillary Diagnostic Casts in Biobased Model Resin.
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Demirel M, Diken Türksayar AA, Petersmann S, Spintzyk S, and Donmez MB
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This study aimed to evaluate the dimensional stability of maxillary diagnostic casts fabricated from a biobased model resin, which consists of 50% renewable raw materials for sustainable production, a model resin, and stone, over one month. A master maxillary stone cast was digitized with a laboratory scanner to generate a reference file. This master cast was also scanned with an intraoral scanner to additively manufacture casts with a biobased model resin (BAM) and a model resin (AM). Polyvinylsiloxane impressions of the master cast were also made and poured in type III stone (CV) (n = 8). The same laboratory scanner was used to digitize each model one day (T0), 1 week (T1), 2 weeks (T2), 3 weeks (T3), and 4 weeks (T4) after fabrication. Deviations from the reference file were calculated with an analysis software and analyzed with generalized linear model analysis (α = 0.05). The interaction between the material and the time point affected measured deviations ( p < 0.001). Regardless of the time point, CV had the lowest and AM had the highest deviations ( p < 0.001). BAM mostly had lower deviations at T0 and mostly had higher deviations at T4 ( p ≤ 0.011). AM had the highest deviations at T4 and then at T3, whereas it had the lowest deviations at T0 ( p ≤ 0.002). The measured deviations of CV increased after each time point ( p < 0.001). BAM casts had deviations within the previously reported clinically acceptable thresholds over one month and had acceptable dimensional stability. Therefore, tested biobased resin may be a viable alternative for the sustainable manufacturing of maxillary diagnostic casts that are to be used clinically.
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- 2024
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15. A balance of biocompatibility and antibacterial capability of 3D printed PEEK implants with natural totarol coating.
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Han X, Sharma N, Xu Z, Krajewski S, Li P, Spintzyk S, Lv L, Zhou Y, Thieringer FM, and Rupp F
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- Polyethylene Glycols pharmacology, Polyethylene Glycols chemistry, Ketones pharmacology, Ketones chemistry, Anti-Bacterial Agents pharmacology, Anti-Bacterial Agents chemistry, Printing, Three-Dimensional, Surface Properties, Osteogenesis, Dental Implants, Benzophenones, Polymers, Abietanes
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Objective: Polyetheretherketone (PEEK), a biomaterial with appropriate bone-like mechanical properties and excellent biocompatibility, is widely applied in cranio-maxillofacial and dental applications. However, the lack of antibacterial effect is an essential drawback of PEEK material and might lead to infection and osseointegration issues. This study aims to apply a natural antibacterial agent, totarol coating onto the 3D printed PEEK surface and find an optimized concentration with balanced cytocompatibility, osteogenesis, and antibacterial capability., Methods: In this study, a natural antibacterial agent, totarol, was applied as a coating to fused filament fabrication (FFF) 3D printed PEEK surfaces at a series of increasing concentrations (1 mg/ml, 5 mg/ml, 10 mg/ml, 15 mg/ml, and 20 mg/ml). The samples were then evaluated for cytocompatibility with L929 fibroblast and SAOS-2 osteoblast using live/dead staining and CCK-8 assay. The antibacterial capability was assessed by crystal violet staining, live/dead staining, and scanning electron microscopy (SEM) utilizing the oral primary colonizer S. gordonii and isolates of mixed oral bacteria in a stirring system simulating the oral environment. The appropriate safe working concentration for totarol coating is selected based on the results of the cytocompatibility and antibacterial test. Subsequently, the influence on osteogenic differentiation was evaluated by alkaline phosphatase (ALP) and alizarin red staining (ARS) analysis of pre-osteoblasts., Results: Our results showed that the optimal concentration of totarol solution for promising antibacterial coating was approximately 10 mg/ml. Such surfaces could play an excellent antibacterial role by inducing a contact-killing effect with an inhibitory effect against biofilm development without affecting the healing of soft and hard tissues around FFF 3D printed PEEK implants or abutments., Significance: This study indicates that the totarol coated PEEK has an improved antibacterial effect with excellent biocompatibility providing great clinical potential as an orthopedic/dental implant/abutment material., Competing Interests: Declaration of Competing Interest None., (Copyright © 2024 The Authors. Published by Elsevier Inc. All rights reserved.)
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- 2024
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16. Effects of layer thickness and build angle on the microbial adhesion of denture base polymers manufactured by digital light processing.
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Li P, Fernandez PK, Spintzyk S, Schmidt F, Yassine J, Beuer F, and Unkovskiy A
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Purpose: To investigate the effects of printing-layer thickness and build angle on the surface characteristics and microbial adhesion of denture base polymers manufactured by digital light processing (DLP)., Methods: Specimens were additively manufactured using DLP. The specimens were printed with different printing-layer thicknesses (25, 50, and 100 μm) and build angles (0°, 45°, and 90°). Scanning electron microscopy was used to observe the surface topography, and the arithmetical mean heights (S
a ) were measured. Moreover, the initial Candida albicans (C. albicans) adhesion to the specimens was evaluated using an adhesion test. Finally, two-way ANOVA and Tukey's multiple comparison tests were conducted., Results: The results regarding the Sa values exhibited a statistically significant interaction (F (4, 45) = 90.77, P < 0.0001). The build angle has a significant impact on the surface topography. Furthermore, quantitative results revealed that the printing-layer thickness significantly affected C. albicans adhesion (F (2, 99) = 6.96, P = 0.0015)., Conclusions: The surface roughness was significantly affected by the printing-layer thickness and the build angle. Additionally, the surface topography was mainly determined by the build angle. Furthermore, the adhesion of C. albicans to the DLP-printed denture surfaces was significantly affected by the printing-layer thickness but not by the build angle. Consequently, it is critical to decrease the thickness of the printing layer to produce digital dentures with optimal material properties.- Published
- 2023
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17. Three-Dimensional Printed Tooth Model with Root Canal Ledge: A Novel Educational Tool for Endodontic Training.
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Zhang R, Tang R, Spintzyk S, Tian Y, Xiang Y, Xu Y, and Hu T
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Ledge formation presents a significant challenge in endodontic treatment. Yet, there is still a lack of educational tooth models for hands-on practice. This study aimed to create and evaluate a tooth model for ledge management practice. A natural tooth with curved roots was collected for scientific use under ethics committee approval. Following initial root canal preparation, the tooth was scanned using micro-computed tomography (μCT) and 3D reconstructed. A K-file, created via computer-aided design (CAD), was partly inserted into the root canal wall of the 3D reconstructed tooth. By subtracting the K-file from the tooth, a tooth model with a root canal ledge was produced. The model was then 3D printed for a hands-on workshop. An eight-item Likert-scale questionnaire was administered to 20 postgraduate students and 10 endodontists to assess the model's quality and training effectiveness. In addition, the success rate of bypassing and correcting the root canal ledge was documented. The feedback from both the students and experts was positive, and the results of the Mann-Whitney U test indicated no statistically significant differences found between the two groups ( p > 0.05). The success rate of the students and the experts was 85% and 100%, respectively. In future applications, this novel tooth model is expected to address the existing gap in endodontic education and provide benefits for dental practitioners.
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- 2023
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18. Trueness and precision of skin surface reproduction in digital workflows for facial prosthesis fabrication.
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Unkovskiy A, Spintzyk S, Kiemle T, Roehler A, and Huettig F
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- Workflow, Stereolithography, Prosthesis Design, Printing, Three-Dimensional, Computer-Aided Design, Dental Implants
- Abstract
Statement of Problem: How much skin surface details of facial prostheses can be transferred throughout the digital production chain has not been quantified., Purpose: The purpose of this in vitro study was to quantify the amount of skin surface details transferred from the prosthesis virtual design through the prototype printing with various additive manufacturing (AM) methods to the definitive silicone prosthesis with an indirect mold-making approach., Material and Methods: Twelve test blocks with embossed wrinkles of 0.05 to 0.8 mm and 12 test blocks with applied earlobe skin structures were printed with stereolithography (SLA), direct light processing (DLP), and PolyJet methods (n=4). DLP and SLA prototype specimens were duplicated in wax. All specimens were then transferred into medical-grade silicone. R
z values of the wrinkle test blocks and the root mean square error (RMSE) of the earlobe test blocks were evaluated by laser topography to determine the trueness and precision of each stage., Results: For the earlobe test blocks, the PolyJet method had superior trueness and precision of the final skin surface reproduction. The SLA method showed the poorest trueness, and the DLP method, the lowest precision. For the wrinkle test blocks, the PolyJet method had the best wrinkle profile reproduction level, followed by DLP and SLA., Conclusions: The indirect mold-making approach of facial prostheses manufacturing may be associated with 7% of skin surface profile loss with SLA, up to 20% with DLP, and no detail loss with PolyJet., (Copyright © 2021 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.)- Published
- 2023
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19. Rapid Additive Manufacturing of a Superlight Obturator for Large Oronasal Fistula in Pediatric Patient.
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Xu Y, Huang H, Wu M, Tian Y, Wan Q, Shi B, Hu T, and Spintzyk S
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- Humans, Child, Oral Fistula surgery, Computer-Aided Design, Fistula, Cleft Palate surgery, Nose Diseases surgery
- Abstract
This study developed a novel digital workflow to fabricate a 3D printed hollow obturator for the prosthetic reconstruction of palatal fistula. It will provide cleft surgeons and therapists a choice for treating children with large palatal fistula before the appropriate age for surgical reconstruction. Laryngoscope, 133:1507-1512, 2023., (© 2022 The American Laryngological, Rhinological and Otological Society, Inc.)
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- 2023
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20. Influence of additive manufacturing method and build angle on the accuracy of 3D-printed palatal plates.
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Dai J, Li P, Spintzyk S, Liu C, and Xu S
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- Infant, Infant, Newborn, Humans, Software, Models, Dental, Research Design, Printing, Three-Dimensional, Computer-Aided Design
- Abstract
Objectives: In this in vitro study, the effects of additive manufacturing (AM) methods and build angles on the trueness and precision of 3D-printed palatal plate orthodontic appliances for newborns and infants were examined., Methods: Specimens were fabricated by different representative AM methods, including digital light processing (DLP), fused filament fabrication (FFF), and MultiJet printing (MJP). Three build angles (0°, 45°, and 90°) were used. After scanning, all specimens were analyzed using the 3D inspection software. The root mean square values were measured for trueness and precision. Color maps were created to detect deviations in samples. The data were statistically analyzed with a two-way ANOVA., Results: The trueness and precision were statistically influenced by both AM methods and build angles (p < 0.05). Moreover, the root mean square values of the 45° DLP (0.0221 ± 0.0017 μm) and the 0° MJP (0.0217 ± 0.0014 μm) were significantly lower compared to those in other groups (p < 0.001)., Conclusions: AM methods (DLP, FFF, and MJP) and build angles (0°, 45°, and 90°) significantly impacted the dimensional accuracy of additively manufactured palatal plate orthodontic appliances. Also, the 45° DLP and the 0° MJP were associated with the highest trueness and precision., Clinical Significance: All tested AM methods with different build angles yielded clinically acceptable outcomes (within an acceptance range of ±300 μm for trueness), achieving the highest accuracy with a technology-specific suitable build angle., Competing Interests: Declaration of Competing Interests The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (Copyright © 2023 Elsevier Ltd. All rights reserved.)
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- 2023
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21. Food Solutions and Cigarette Smoke-Dependent Changes in Color and Surface Texture of CAD/CAM Composite Resins-An In Vitro Study.
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Reymus M, Liebermann A, Spintzyk S, and Stawarczyk B
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- Research Design, Water, Surface Properties, Materials Testing, Color, Composite Resins, Cigarette Smoking
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Purpose: To investigate the discoloration and surface properties of four CAD/CAM composite resins following storage in various food solutions and exposure to cigarette smoke., Materials and Methods: A total of 74 specimens (N = 370) were prepared for five materials: Brilliant Crios (BC), Cerasmart (GC), Lava Ultimate (LU), Shofu Block HC (SH), and Sonic Fill 2 (SO). Discoloration (ΔE) was investigated with a spectrophotometer. Measurements were taken before immersion in storage media (carrot juice, curry, cigarette smoke, red wine, energy drink, and distilled water), after 2 weeks of immersion, and after manual polishing of the specimens following immersion. The average surface roughness (Ra) was measured with a profilometer. Qualitative surface observation was performed with scanning electron microscopy (SEM). Data were analyzed using Kolmogorov-Smirnov test, Mann-Whitney U test, and one-way ANOVA with Tukey post hoc test., Results: The highest influence on ΔE after immersion was observed for storage medium (ηη
P 2 = 0.878, P < .001), followed by the interaction between storage medium and material (ηP 2 = 0.770, P < .001) and material (ηP 2 = 0.306, P < .001). For ΔE after polishing, the highest influence was indicated by the interaction between material and medium (ηP 2 = 0.554, P < .001), followed by medium (ηP 2 = 0.244, P < .001) and material (ηP 2 = 0.196, P < .001). Immersion in carrot juice led to the highest color change (ΔE: 8.0 to 10.4), whereas the lowest values were recorded in distilled water (ΔE: 2.0 to 2.4). Carrot juice and the energy drink caused the highest Ra values (0.120 μm to 0.355 μm). SEM pictures indicated a loss of the organic matrix after manual polishing., Conclusion: The different materials reacted dissimilarly to the various storage media in terms of discoloration. Surface roughness increased after immersion or polishing. Neither discoloration nor surface roughness could be reset to default by manual polishing. Int J Prosthodont 2023;36:194-202. doi: 10.11607/ijp.6950.- Published
- 2023
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22. Implementation of a Full Digital Workflow by 3D Printing Intraoral Splints Used in Dental Education: An Exploratory Observational Study with Respect to Students' Experiences.
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Kraemer-Fernandez P, Spintzyk S, Wahl E, Huettig F, and Klink A
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Fully digital workflows gained acceptance in dental practice and thereby are of interest for undergraduate education. An exploratory clinical observation was designed to track the implementation of such a workflow with novice digital users in order to describe its feasibility, time investment, and pitfalls., Methods: Students were invited to provide feedback for their experiences with a training module that consisted of the following: intraoral scanning, computer-aided design (CAD), manual finishing, and insertion of a 3D-printed bite splint for the lower jaw., Results: A total of 82 fourth-year students participated in the module. The average time required to perform an intraoral scan was 17 m 5 s, and all students were able to design a splint with an average time of 2 h 38 m. Students who indicated prior experience with CAD seem to outperform inexperienced students in both CAD task completion and intraoral scanning. The initial fit was reported as clinically acceptable by 68.5% of the participants, while 79% rated the workflow as very good to satisfactory and indicated that the training was helpful for dental practice., Conclusions: The implementation of a digital workflow in undergraduate dental education is feasible and has acceptable clinical results. However, CAD is time-intensive, and the experience can be challenging.
- Published
- 2022
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23. Adhesive Property of 3D-Printed PEEK Abutments: Effects of Surface Treatment and Temporary Crown Material on Shear Bond Strength.
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Wang D, Han X, Luo F, Thieringer FM, Xu Y, Ou G, and Spintzyk S
- Abstract
Three-dimensionally printed polyetheretherketone (PEEK) materials are promising for fabricating customized dental abutments. This study aimed to investigate the adhesive property of a 3D-printed PEEK material. The effects of surface treatment and temporary crown materials on shear bond strength were evaluated. A total of 108 PEEK discs were 3D printed by fused-filament fabrication. Surface treatments, including sandblasting, abrasive paper grinding, and CO2 laser ablation, were applied to the PEEK discs, with the untreated specimens set as the control. Afterward, the surface topographies of each group were investigated by scanning electron microscopy (SEM, n = 1) and roughness measurements (n = 7). After preparing the bonding specimens with three temporary crown materials (Artificial teeth resin (ATR), 3M™ Filtek™ Supreme Flowable Restorative (FR), and Cool Temp NATURAL (CTN)), the shear bond strength was measured (n = 6), and the failure modes were analyzed by microscopy and SEM. The results showed that ATR exhibited a significantly higher shear bond strength compared to FR and CTN (p < 0.01), and the PEEK surfaces treated by sandblasting and abrasive paper grinding showed a statistically higher shear bond strength compared to the control (p < 0.05). For clinical application, the ATR material and subtractive surface treatments are recommended for 3D-printed PEEK abutments.
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- 2022
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24. Post-processing of DLP-printed denture base polymer: Impact of a protective coating on the surface characteristics, flexural properties, cytotoxicity, and microbial adhesion.
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Dai J, Luo K, Spintzyk S, Unkovskiy A, Li P, Xu S, and Fernandez PK
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- Denture Bases, Bacterial Adhesion, Water, Flexural Strength, Polymers
- Abstract
Objectives: To investigate the effect of a protective coating on the surface characteristics, flexural properties, cytotoxicity, and microbial adhesion of vat-photopolymerization additive-manufacturing denture base polymers., Methods: The specimens were additively manufactured using digital light processing (DLP). Specimen surfaces were coated with the same printed resin, and mechanical polishing was used for comparison. Surface topography, arithmetical mean height (S
a ), and water contact angle values were measured. Furthermore, flexural strength (FS)/modulus and fractography were evaluated. Also, cytotoxicity was evaluated by an extract test. Finally, an adhesion test was used to investigate the adhesion of mixed oral bacteria to the specimens., Results: The Sa values in the polished (0.26 ± 0.08 µm) and coated (0.38 ± 0.14 µm) groups were significantly lower than in the untreated (2.21 ± 0.42 µm) and control (2.01 ± 0.37 µm) groups. The coating treatment resulted in a higher FS compared to the untreated surface (p = 0.0002). After the coating treatment, no significant differences were found in relative cell viability between the groups (p > 0.05). The quantitative results showed significantly higher bacterial adhesion in the untreated group than in the polished (p = 0.0047) and coated (p < 0.0001) groups., Significance: The surface characteristics and flexural properties were optimized by the protective coating. Also, the protective coating did not adversely affect cytocompatibility. Moreover, the coating treatment could effectively decrease oral bacteria adhering to the surfaces. Therefore, the protective coating treatment can be a less time-consuming alternative to mechanical polishing as a post-processing procedure for the digital denture., (Copyright © 2022 Elsevier Inc. All rights reserved.)- Published
- 2022
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25. Needle Penetration Simulation: Influence of Penetration Angle and Sample Stress on the Mechanical Behaviors of Polymers Applying a Cast Silicone and a 3D-Printed Resin.
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von Steuben T, Enzmann FK, Spintzyk S, Rupp F, and Roehler A
- Abstract
For surgical catheterization training applications, realistic and effective materials are desired. In this study, the relevance of a needle puncture angle and a simulated wall stress on different elastic materials were determined in a previously developed experimental setup. Both settings were considered individually in two new setups. In addition, a control setup with neither angle nor prestress was designed. During the process of puncturing the samples of two materials (Replisil 9N and Formlabs Elastic 50A), force−displacement values were collected, and three predefined parameters evaluated. The differences between the angled/stressed groups and the control group were analyzed. The additively processed material required a significantly higher force to puncture than the conventional one (p < 0.001). Moreover, a needle angulation of 45° required more force than puncturing orthogonally. Prestressing the samples did not clearly influence the resulting force. An evaluation of relative parameters showed that the investigated materials behaved differently but not linearly differently under the influence of needle angle and prestress. Therefore, it is essential to evaluate the properties and suitability of materials for surgical training models in appropriate experimental setups considering multiple parameters.
- Published
- 2022
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26. Rinsing postprocessing procedure of a 3D-printed orthodontic appliance material: Impact of alternative post-rinsing solutions on the roughness, flexural strength and cytotoxicity.
- Author
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Lambart AL, Xepapadeas AB, Koos B, Li P, and Spintzyk S
- Subjects
- 2-Propanol, Materials Testing, Orthodontic Appliances, Polymers, Printing, Three-Dimensional, Surface Properties, Dental Materials, Flexural Strength
- Abstract
Objective: The present study evaluated the effect of different rinsing postprocessing solutions on surface characteristics, flexural strength, and cytotoxicity of an additive manufactured polymer for orthodontic appliances. These solutions have been deemed an alternative to the standard isopropanol which is a flammable liquid, known to have toxic effects., Methods: Tested specimens were manufactured using direct light processing of an orthodontic appliance polymer (FREEPRINT® splint 2.0, Detax) and post-processed with different post-rinsing solutions, including isopropanol (IPA), ethanol (EtOH), EASY 3D Cleaner (EYC), Yellow Magic7 (YM7), and RESINAWAY (RAY), respectively. All groups were post-cured following the manufacturer's instructions. Surface topography and roughness (Ra and Rv) were evaluated. In addition, flexural strength was measured by a three-point bending test. An extract test was performed to evaluate cytotoxicity. The data were analyzed by the Kruskal-Wallis test with Dunn's multiple comparisons test (p < 0.05)., Results: Various post-rinsing solutions did not significantly affect the roughness values (Ra and Rv). Specimens post-processed with EtOH (98.1 ± 12.4 MPa) and EYC (101.1 ± 6.3 MPa) exhibited significantly lower flexural strength compared to the groups of IPA (110.7 ± 5.3 MPa), RAY (112.1 ± 5.6 MPa) and YM7 (117.3 ± 5.9 MPa), respectively. Finally, there were no cytotoxic effects of parts cleaned with different post-rinsing solutions., Significance: Considering the use of 3D-printed orthodontic appliance materials, different rinsing postprocessing procedures did not affect surface characteristics. However, the flexural strength was significantly influenced, which could be attributed to the chemical ingredients of the post-rinsing solutions. Various post-rinsing treatments had no alternation concerning cytocompatibility., (Copyright © 2022 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.)
- Published
- 2022
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27. Bonding strength of 3D printed silicone and titanium retention magnets for maxillofacial prosthetics application.
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Spintzyk S, Brinkmeier S, Huettig F, and Unkovskiy A
- Subjects
- Magnets, Materials Testing, Printing, Three-Dimensional, Silicone Elastomers, Maxillofacial Prosthesis, Titanium
- Abstract
Purpose: To assess the bonding between conventional and additively manufactured silicone elastomers and cylindrical retention titanium magnets for anchorage of facial prostheses., Methods: The customized titanium retention magnets were embedded in conventional and additively produced silicone blocks without primer application (n = 20) and with two commercially available primers G611 (n = 20) and A304 (n = 20) applied onto the magnet surface. The pull out test was performed in the universal testing machine using 45° and 90° angulation and the pull out strength was measured for each group. Additionally the SEM images of the pulled out magnets' surface were obtained and the amount of residual silicone onto the magnet surface was quantified., Results: Significantly higher pull out strength values (p < 0.05) were revealed for 90° specimens (0.11 - 0.17 ± 0.01 N/mm
2 ) compared to the 45° group (0.03 ± 0.02 N/mm2 ). The pull out test with primer revealed no significant differences between the G 611 and A 304 primers in the additive group. However, significantly (p < 0,05) higher values were observed for conventional specimens in the A304 group (1.10 ± 0.21 N/mm2 ) compared to the G611 group (0.59 ± 0.27 N/mm2 )., Conclusion: The application of both used primers may be an acceptable technical option for the anchorage of retention titanium magnets in silicone facial prostheses, produced additively in a fully digital workflow.- Published
- 2022
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28. Tailoring the biologic responses of 3D printed PEEK medical implants by plasma functionalization.
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Han X, Sharma N, Spintzyk S, Zhou Y, Xu Z, Thieringer FM, and Rupp F
- Subjects
- Argon, Benzophenones, Ketones chemistry, Osteogenesis, Polyethylene Glycols chemistry, Polymers, Printing, Three-Dimensional, Prospective Studies, Surface Properties, Biological Products, Dental Implants
- Abstract
Objective: The objective of this study was to determine the effect of two plasma surface treatments on the biologic responses of PEEK medical implants manufactured by fused filament fabrication (FFF) 3D printing technology., Methods: This study created standard PEEK samples using an FFF 3D printer. After fabrication, half of the samples were polished to simulate a smooth PEEK surface. Then, argon (Ar) or oxygen (O
2 ) plasma was used to modify the bioactivity of FFF 3D printed and polished PEEK samples. Scanning electron microscopy (SEM) and a profilometer were used to determine the microstructure and roughness of the sample surfaces. The wettability of the sample surface was assessed using a drop shape analyzer (DSA) after plasma treatment and at various time points following storage in a closed environment. Cell adhesion, metabolic activity, proliferation, and osteogenic differentiation of SAOS-2 osteoblasts were evaluated to determine the in vitro osteogenic activity., Results: SEM analysis revealed that several spherical nanoscale particles and humps appeared on sample surfaces following plasma treatment. The wettability measurement demonstrated that plasma surface treatment significantly increased the surface hydrophilicity of PEEK samples, with only a slight aging effect found after 21 days. Cell adhesion, spreading, proliferation, and differentiation of SAOS-2 osteoblasts were also up-regulated after plasma treatment. Additionally, PEEK samples treated with O2 plasma demonstrated a higher degree of bioactivation than those treated with Ar., Significance: Plasma-modified PEEK based on FFF 3D printing technology was a feasible and prospective bone grafting material for bone/dental implants., Competing Interests: Conflict of interest The authors declare no conflict of interest., (Copyright © 2022 The Authors. Published by Elsevier Inc. All rights reserved.)- Published
- 2022
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29. Fracture toughness of 3Y-TZP ceramic measured by the Chevron-Notch Beam method: A round-robin study.
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Begand S, Spintzyk S, Geis-Gerstorfer J, Bourauel C, Keilig L, Lohbauer U, Worpenberg C, Greuling A, Adjiski R, Jandt KD, Lümkemann N, Stawarczyk B, Güllmar A, Kailer A, Oberle N, and Stephan M
- Subjects
- Dental Materials, Materials Testing methods, Reproducibility of Results, Surface Properties, Ceramics, Zirconium
- Abstract
Objective: This interlaboratory round robin test investigated the robustness of the Chevron-Notch Beam (CNB) test method and the effect of the processing and testing variations on the fracture toughness of a dental 3Y-TZP ceramic., Methods: The round robin test was performed precisely following the procedures recommended in ISO 24370:2005 and applied on a commercial 3Y-TZP ceramic (product information). A total of 335 test specimens with dimensions 3×4 x 45 mm³ was equally distributed among 10 participating laboratories of varying experience in fracture toughness testing. A standard operating procedure was defined with either narrow processing tolerances or alternative (wider) processing tolerances (as proposed in ISO 24370). Fracture toughness data (series 2) was analyzed using one way ANOVA followed by post hoc Tukey HSD test and 95% Confidence Intervals (CI) were computed (p < 0.05). A further, preceding round-robin (series 1) test was conducted with - more possible variations of test conditions regarding CNB notch processing and storage conditions. Those results are summarized in the supplement and discussed with the actual ISO 24370 test., Results: Fracture toughness of the 3Y-TZP ceramic material, summarized over all laboratories was measured to K
Ic = 4.48 ± 0.11 MPam0.5 for the standard processing tolerance and KIc = 4.55 ± 0.31 MPam0.5 for the alternative tolerance. The results revealed a significant influence of cutting offset and notch geometry on KIc when using CNB method. The test medium also has a significant influence on KIc in terms of reduced fracture toughness under the influence of water. With defined testing conditions the number of valid tests and reduced standard deviation increased. In case of strictly following such standard operation procedures, KIc can be determined with high reliability. There is no difference between the involved laboratories, but significant influence of cutting offset on KIC was observed., Significance: The CNB method is suitable method for determination of KIc on fine-grained ceramics such as 3Y-TZP ceramic. By using tighter tolerances for processing and testing, i.e. closely following the ISO 24370 procedure, a highly-precise evaluation of fracture toughness with low data variation is achievable. The information of the storage medium should always be reported along with the data. CNB fracture toughness testing is an alternative method compared to Single-edge V-notch beam (SEVNB), especially for fine-grained ceramics., (Copyright © 2022 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.)- Published
- 2022
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30. Shock Absorption Behavior of Elastic Polymers for Sports Mouthguards: An In Vitro Comparison of Thermoplastic Forming and Additive Manufacturing.
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Schewe P, Roehler A, Spintzyk S, and Huettig F
- Abstract
Background: There are several in vitro testing options to investigate the efficacy of sports mouthguards. None of these represent everyday situations, but the effects of simple laws of physics can be observed. This enables the comparison of conventional materials for mouthguards towards fabrications from additive manufacturing., Methods: A ball-drop experiment measured the maximum force and temporospatial distribution of a vertical impact on six material groups and a reference group (No-MG). Three conventional materials (ethylenvinylacetate) with 1, 2, and 3 layers were compared with additively manufactured (AM) specimens of comparable layering with a respective thickness of 4 mm, 5 mm, and 6.8 mm., Results: A maximum force of 8982.35 N ± 305.18 (No-MG) was maximum damped to 2470.60 N ± 87.00 (conventional 6.8 mm) compared with 5585.09 N ± 203.99 (AM 6.8 mm) Thereby, the ratio between shock absorption per millimeter was best for 4 mm thickness with means of 1722 N (conventional) and 624 N (AM)., Conclusions: Polymer layers demonstrated a force reduction up to 71.68%. For now, additively processed resins of comparable hardness and layering are inferior to conventional fabrications.
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- 2022
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31. Development of Personalized Non-Invasive Ventilation Interfaces for Neonatal and Pediatric Application Using Additive Manufacturing.
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Bockstedte M, Xepapadeas AB, Spintzyk S, Poets CF, Koos B, and Aretxabaleta M
- Abstract
The objective of this study was to present a methodology and manufacturing workflow for non-invasive ventilation interfaces (NIV) for neonates and small infants. It aimed to procure a fast and feasible solution for personalized NIV produced in-house with the aim of improving fit and comfort for the patient. Three-dimensional scans were obtained by means of an intraoral (Trios 3) and a facial scanner (3dMd Flex System). Fusion 360 3D-modelling software was employed to automatize the design of the masks and their respective casting molds. These molds were additively manufactured by stereolithography (SLA) and fused filament fabrication (FFF) technologies. Silicone was poured into the molds to produce the medical device. In this way, patient individualized oronasal and nasal masks were produced. An automated design workflow and use of additive manufacturing enabled a fast and feasible procedure. Despite the cost for individualization likely being higher than for standard masks, a user-friendly workflow for in-house manufacturing of these medical appliances proved to have potential for improving NIV in neonates and infants, as well as increasing comfort.
- Published
- 2022
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32. The impact of 3D printed models on spatial orientation in echocardiography teaching.
- Author
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Salewski C, Nemeth A, Sandoval Boburg R, Berger R, Hamdoun H, Frenz H, Spintzyk S, Hahn JK, Schlensak C, and Krüger T
- Subjects
- Echocardiography, Humans, Models, Anatomic, Printing, Three-Dimensional, Orientation, Spatial, Students, Medical
- Abstract
Purpose: During our transthoracic echocardiography (TTE) courses, medical students showed difficulty in spatial orientation. We implemented the use of 3D printed cardiac models of standard TTE views PLAX, PSAX, and A4C and assessed their efficacy in TTE-teaching., Methods: One hundred fifty-three participants were split into two groups. A pre-test-retest of anatomy, 2D -, and 3D orientation was conducted. The intervention group (n = 77) was taught using 3D models; the control group (n = 76) without. Both were comparable with respect to baseline parameters. Besides test-scores, a Likert scale recorded experiences, difficulties, and evaluation of teaching instruments., Results: From the 153 students evaluated, 123 improved, 20 did worse, and ten achieved the same result after the course. The median overall pre-test score was 29 of 41 points, and the retest score was 35 (p < 0.001). However, the intervention group taught with the 3D models, scored significantly better overall (p = 0.016), and in 2D-thinking (p = 0.002) and visual thinking (p = 0.006) subtests. A backward multivariate linear regression model revealed that the 3D models are a strong individual predictor of an excellent visual thinking score. In addition, our study showed that students with difficulty in visual thinking benefited considerably from the 3D models., Conclusion: Students taught using the 3D models significantly improved when compared with conventional teaching. Students regarded the provided models as most helpful in their learning process. We advocate the implementation of 3D-printed heart models featuring the standard views for teaching echocardiography. These findings may be transferable to other evidence based medical and surgical teaching interventions., (© 2022. The Author(s).)
- Published
- 2022
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33. Accuracy of capturing nasal, orbital, and auricular defects with extra- and intraoral optical scanners and smartphone: An in vitro study.
- Author
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Unkovskiy A, Spintzyk S, Beuer F, Huettig F, Röhler A, and Kraemer-Fernandez P
- Subjects
- Computer-Aided Design, Imaging, Three-Dimensional, Smartphone, Dental Impression Technique, Models, Dental
- Abstract
Objectives: This in vitro study compares the scanning accuracy of various stationary and portable as well as extra- and intraoral devices for capturing oncological defects., Methods: A 3D-printed model of a nasal, orbital, and auricular defect, as well as one of an intact auricle, were digitalized (n = 7 per device) with a stationary optical scanner (Pritiface), a portable extraoral optical scanner (Artec Space Spider), two intraoral scanners (Trios 4 and Primescan), and a smartphone (iPhone 11 Pro). For the reference data, the defect models were digitalized using a laboratory scanner (D2000). For quantitative analysis, the root mean square error value for trueness and precision and mean deviations in millimeters were obtained for each defect type. The data were statistically analyzed using two-way ANOVA and Tukey multiple comparison test. For qualitative analysis, a colorimetric map was generated to display the deviation within the defect area and adjacent tissue., Results: Statistically significant interactions were found in the trueness and precision for defect and scanner type., Conclusion: The Primescan and Artec Space Spider scanners showed the highest accuracy for most defect types. Primescan and Trios 4 failed to capture the orbital defect. The iPhone 11 Pro showed clinically acceptable trueness but inferior precision., Clinical Significance: The scanning devices may demonstrate varying accuracy, depending on the defect type. A portable extraoral optical scanner is an universal tool for the digitization of oncological defects. Alternatively, an intraoral scanner may be employed in maxillofacial prosthetics with some restrictions. Utilizing a smartphone in maxillofacial rehabilitation should be considered with caution, because it provides inconsistent accuracy., (Copyright © 2021 Elsevier Ltd. All rights reserved.)
- Published
- 2022
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34. Effect of additive manufacturing method and build angle on surface characteristics and Candida albicans adhesion to 3D printed denture base polymers.
- Author
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Li P, Fernandez PK, Spintzyk S, Schmidt F, Beuer F, and Unkovskiy A
- Subjects
- Materials Testing, Polymers pharmacology, Printing, Three-Dimensional, Surface Properties, Candida albicans, Denture Bases
- Abstract
Objectives: To investigate the influence of additive manufacturing method and build angle on surface characteristics and Candida albicans (C. albicans) adhesion to 3D printed denture base polymers., Methods: Specimens of 3D printing denture base polymers were prepared by two printers, namely, stereolithography (SLA, Form 3B) and digital light processing technology (DLP, Solflex 350 plus). Three build angles were used: 0°, 45°, and 90°. Surface topography was examined by scanning electron microscopy. Also, arithmetical mean height (S
a ) values were calculated. An adhesion test was performed to observe initial C. albicans adhesion to the specimens. The data were statistically analyzed using the two-way analysis of variance and Tukey's multiple comparison test., Results: The data of Sa values had statistically significant differences, which were mainly determined by the main factor of build angle (p < 0.05). Moreover, the quantitative results of C. albicans adhesion exhibited no significant differences: printing techniques (p = 0.7794) and build angle (p = 0.0589), respectively., Conclusions: Surface roughness was significantly influenced by the build angle rather than by the AM method. Whereas, AM method (SLA and DLP) and build angle (0°, 45°, and 90º) had no impacts on the C. albicans adhesion to the 3D printed denture bases., Clinical Significance: Build angle dominates the surface roughness and topography of the 3D printed denture polymers. Our results indicate that C. albicans' adhesion might not be influenced by AM method and build angle., (Copyright © 2021 Elsevier Ltd. All rights reserved.)- Published
- 2022
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35. Rapid additive manufacturing of an obturator prosthesis with the use of an intraoral scanner: A dental technique.
- Author
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Krämer Fernandez P, Kuscu E, Weise H, Engel EM, and Spintzyk S
- Subjects
- Computer-Aided Design, Dental Impression Technique, Dental Prosthesis Design, Maxilla diagnostic imaging, Maxilla surgery, Printing, Three-Dimensional, Dental Implants
- Abstract
A protocol for a completely digital manufacturing process for an obturator prosthesis is described. An intraoral scanner was used to capture the mandible and maxilla together with the sinus defect. The obturator base and the artificial teeth were created with a computer-aided design software program and manufactured by 3-dimensional printing. Stainless steel clasps provided the retention for the prosthesis., (Copyright © 2020 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.)
- Published
- 2022
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36. A virtual patient concept for esthetic and functional rehabilitation in a fully digital workflow.
- Author
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Unkovskiy A, Unkovskiy N, and Spintzyk S
- Subjects
- Ceramics, Humans, Printing, Three-Dimensional, Workflow, Computer-Aided Design, Esthetics, Dental
- Abstract
Background: A combination of facial and intraoral scans produces a fully digitalized virtual patient. This concept allows for a 3D smile design and individualized virtual articulator application, which makes the rehabilitation outcome more predictable in terms of esthetics and function., Case Presentation: In the present clinical case, the patient was 'digitalized' with the use of facial and intraoral scans. The full-mouth rehabilitation by means of implant- and tooth-supported single ceramic restorations was performed through both digital and analog workflows. The 3D printing of the restoration patterns was achieved through the rapid prototyping (RP) approach, and the ceramic milling through the rapid manufacturing approach. The clinical and technical performance of both additive and subtractive manufacturing methods were assessed for this type of rehabilitation., Conclusion: Both additive and subtractive manufacturing of ceramic restorations yielded a clinically acceptable marginal fit, which was inspected on the conventionally fabricated stone cast. As the milling of small ceramic restorations has met with failure in the past, the 3D printing of restoration patterns in the context of an RP approach may be regarded as a viable technical option.
- Published
- 2021
37. Multi-Material 3D Printing of a Customized Sports Mouth Guard: Proof-of-Concept Clinical Case.
- Author
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Unkovskiy A, Huettig F, Kraemer-Fernandez P, and Spintzyk S
- Subjects
- Computer-Aided Design, Humans, Printing, Three-Dimensional, Software, Workflow, Mouth Protectors
- Abstract
A multilayer mouth guard is known to have the best protective performance. However, its manufacturing in a digital workflow may be challenging with regards to virtual design and materialization. The present case demonstrates a pathway to fabricate a multilayer individualized mouth guard in a fully digital workflow, which starts with intraoral scanning. A free-form CAD software was used for the virtual design. Two various CAM techniques were used, including Polyjet 3D printing of rubber-like soft material and silicone printing using Drop-on-Demand technique. For both methods the outer layer was manufactured from more rigid materials to facilitate its protective function; the inner layer was printed from a softer material to aid a better adaptation to mucosa and teeth. Both 3D printed multilayer mouth guards showed a clinically acceptable fit and were met with patient appraisal. Their protective capacities must be evaluated in further clinical studies.
- Published
- 2021
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38. Postpolymerization of a 3D-printed denture base polymer: Impact of post-curing methods on surface characteristics, flexural strength, and cytotoxicity.
- Author
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Li P, Lambart AL, Stawarczyk B, Reymus M, and Spintzyk S
- Subjects
- Materials Testing, Polymers, Polymethyl Methacrylate toxicity, Printing, Three-Dimensional, Surface Properties, Denture Bases, Flexural Strength
- Abstract
Objective: This study investigated the influence of postpolymerization of a three-dimensional (3D) printed denture base polymer. The effect of post-curing methods on surface characteristics, flexural strength, and cytotoxicity was evaluated., Methods: A total of 172 specimens were additively manufactured using one denture base material (V-Print dentbase, VOCO) and further post-cured by different light-curing devices, including Otoflash G171 (OF), Labolight DUO (LL), PCU LED (PCU), and LC-3DPrintbox (PB), respectively. Polymethyl methacrylate resin (PalaExpress Ultra) was used as a reference (REF). Afterward, surface topography was observed using scanning electron microscopy, and surface roughness was measured (n = 6). Furthermore, flexural strength was tested (n = 20). Cytotoxicity was evaluated by the extract and direct contact tests. The data were analyzed using the Kolmogorov-Smirnov test and one-way ANOVA followed by Tukey's multiple comparisons and Kruskal-Wallis tests (p < 0.05)., Results: The different post-curing methods applied did not significantly influence surface topography and roughness (Ra). Meanwhile, specimens post-cured by PCU (162.3 ± 44.16 MPa) and PB (171.2 ± 34.41 MPa) showed significantly higher flexural strength than those post-cured by OF (131.3 ± 32.87 MPa) and REF (131.2 ± 19.19 MPa), respectively. Additionally, various post-curing methods effectively decreased the cytotoxic effects of 3D-printed denture base polymer., Conclusions: Different post-curing methods did not significantly alter the Ra values of the 3D-printed denture base material. However, flexural strength was significantly affected by the postpolymerization methods, which might be attributed to the different wavelengths of post-curing devices. In addition, various postpolymerization methods reduced the cytotoxic effects of the 3D-printed denture base polymer., Clinical Significance: Flexural strength of additively manufactured denture bases depends on the postpolymerization strategy. Therefore, an appropriate post-curing method is required to optimize the flexural strength of 3D-printed denture materials., (Copyright © 2021. Published by Elsevier Ltd.)
- Published
- 2021
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39. Impact of sterilization treatments on biodegradability and cytocompatibility of zinc-based implant materials.
- Author
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Li P, Zhang W, Spintzyk S, Schweizer E, Krajewski S, Alexander D, Dai J, Xu S, Wan G, and Rupp F
- Subjects
- Alloys pharmacology, Biocompatible Materials pharmacology, Corrosion, Materials Testing, Sterilization, Absorbable Implants, Zinc
- Abstract
Biodegradable zinc (Zn) and Zn-based alloys have been recognized as promising biomaterials for biomedical implants. Sterilization is an essential step in handling Zn-based implants before their use in clinical practice and there are various sterilization methods are available. However, how these treatments influence the Zn-based biomaterials remains unknown and is of critical relevance. In this study, three commonly-applied standard sterilization methods, namely gamma irradiation, hydrogen peroxide gas plasma and steam autoclave, were used on pure Zn and Zn3Cu (wt%) alloy. The treated Zn and ZnCu alloy were investigated to compare the different influences of sterilizations on surface characteristics, transient and long-term degradation behavior and cytotoxicity of Zn and Zn alloy. Our results indicate that autoclaving brought about apparently a formation of inhomogeneous zinc oxide film whereas the other two methods produced no apparent alterations on the material surfaces. Consequently, the samples after autoclaving showed significantly faster degradation rates and more severe localized corrosion, especially for the ZnCu alloy, owing to the incomplete covering and unstable zinc oxide layer. Moreover, the autoclave-treated Zn and ZnCu alloy exhibited apparent cytotoxic effects towards fibroblasts, which may be due to the excessive Zn ion releasing and its local concentration exceeds the cellular tolerance capacity. In contrast, gamma irradiation and hydrogen peroxide gas plasma had no apparent adverse effects on the biodegradability and cytocompatibility of Zn and ZnCu alloy. Our findings may have significant implications regarding the selection of suitable sterilization methods for Zn-based implant materials among others., (Copyright © 2021 Elsevier B.V. All rights reserved.)
- Published
- 2021
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40. ECMO implantation training: Needle penetration in 3D printable materials and porcine aorta.
- Author
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Salewski C, Spintzyk S, von Steuben T, Sandoval Boburg R, Nemeth A, Schille C, Acharya M, Geis-Gerstorfer J, Wendel HP, Popov AF, and Schlensak C
- Subjects
- Animals, Aorta, Humans, Needles, SARS-CoV-2, Shock, Cardiogenic, Swine, COVID-19, Extracorporeal Membrane Oxygenation
- Abstract
Aim: Patients with cardiogenic shock or ARDS, for example, in COVID-19/SARS-CoV-2, may require extracorporeal membrane oxygenation (ECMO). An ECLS/ECMO model simulating challenging vascular anatomy is desirable for cannula insertion training purposes. We assessed the ability of various 3D-printable materials to mimic the penetration properties of human tissue by using porcine aortae., Methods: A test bench for needle penetration and piercing in sampled porcine aorta and preselected 3D-printable polymers was assembled. The 3D-printable materials had Shore A hardness of 10, 20, and 50. 17G Vygon 1.0 × 1.4 mm × 70 mm needles were used for penetration tests., Results: For the porcine tissue and Shore A 10, Shore A 20, and Shore A 50 polymers, penetration forces of 0.9036 N, 0.9725 N, 1.0386 N, and 1.254 N were needed, respectively. For piercing through the porcine tissue and Shore A 10, Shore A 20, and Shore A 50 polymers, forces of 0.8399 N, 1.244 N, 1.475 N, and 1.482 N were needed, respectively. ANOVA showed different variances among the groups, and pairwise two-tailed t -tests showed significantly different needle penetration and piercing forces, except for penetration of Shore A 10 and 20 polymers (p = 0.234 and p = 0.0857). Significantly higher forces were required for all other materials., Conclusion: Shore A 10 and 20 polymers have similar needle penetration properties compared to the porcine tissue. Significantly more force is needed to pierce through the material fully. The most similar tested material to porcine aorta for needle penetration and piercing in ECMO-implantation is the silicon Shore A 10 polymer. This silicon could be a 3D-printable material in surgical training for ECMO-implantation.
- Published
- 2021
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41. Needle penetration test - qualifying examination of 3D printable silicones for vascular models in surgical practice.
- Author
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von Steuben T, Salewski C, Xepapadeas AB, Mutschler M, and Spintzyk S
- Abstract
Background: During cardiogenic shock blood circulation is minimal in the human body and does not suffice to survive. The extracorporeal life support system (ECLS) acts as a miniature heart-lung-machine that can be temporarily implanted over major vessels e.g. at the groin of the patient to bridge cardiogenic shock. To perform this procedure in an emergency, a proper training model is desirable. Therefore, a 3-dimensional-printable (3D) material must be found that mimics large vessel needle penetration properties. A suitable test bench for material comparison is desirable., Methods: A test setup was built, which simulated the clinically relevant wall tension in specimens. The principle was derived from an existing standardized needle penetration test. After design, the setup was fabricated by means of 3D printing and mounted onto an universal testing machine. For testing the setup, a 3D printable polymer with low Shore A hardness and porcine aorta were used. The evaluation was made by comparing the curves of the penetration force to the standardized test considering the expected differences., Results: 3D printing proved to be suitable for manufacturing the test setup, which finally was able to mimic wall tension as if under blood pressure and penetration angle. The force displacement diagrams showed the expected curves and allowed a conclusion to the mechanical properties of the materials. Although the materials forces deviated between the porcine aorta and the Agilus30 polymer, the graphs showed similar but still characteristic curves., Conclusions: The test bench provided the expected results and was able to show the differences between the two materials. To improve the setup, limitations has been discussed and changes can be implemented without complications., (© 2021. The Author(s).)
- Published
- 2021
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42. 3D Printing of Polyamide to Fabricate a Non-Metal Clasp Removable Partial Denture via Fused Filament Fabrication: A Case Report.
- Author
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Spintzyk S, Schmunk R, Kraemer Fernandez P, Huettig F, and Unkovskiy A
- Subjects
- Computer-Aided Design, Nylons, Printing, Three-Dimensional, Workflow, Denture, Partial, Removable
- Abstract
The fabrication of a non-metal clasp removable partial denture (RPD) using polymethylmethacrylate in a fully digital workflow has been reported. According to some studies, the polyamide material may be alternatively used for this purpose. The authors are unaware of any reports concerning the additive manufacturing of polyamide. The current proof-of-concept dental technique describes the pathway to construct the non-metal clasp RPD using intraoral scanning and fused filament fabrication (FFF) printing of gingiva-colored polyamide. The present RPD showed acceptable fit and sufficient retention and was considered a valid temporary treatment option.
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- 2021
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43. Accuracy Evaluation of Additively and Subtractively Fabricated Palatal Plate Orthodontic Appliances for Newborns and Infants-An In Vitro Study.
- Author
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Aretxabaleta M, Unkovskiy A, Koos B, Spintzyk S, and Xepapadeas AB
- Abstract
Different approaches for digital workflows have already been presented for their use in palatal plates for newborns and infants. However, there is no evidence on the accuracy of CAD/CAM manufactured orthodontic appliances for this kind of application. This study evaluates trueness and precision provided by different CAM technologies and materials for these appliances. Samples of a standard palatal stimulation plate were manufactured using stereolithography (SLA), direct light processing (DLP) and subtractive manufacturing (SM). The effect of material (for SM) and layer thickness (for DLP) were also investigated. Specimens were digitized with a laboratory scanner (D2000, 3Shape) and analyzed with a 3D inspection software (Geomagic Control X, 3D systems). For quantitative analysis, differences between 3D datasets were measured using root mean square (RMS) error values for trueness and precision. For qualitative analysis, color maps were generated to detect locations of deviations within each sample. SM showed higher trueness and precision than AM technologies. Reducing layer thickness in DLP did not significantly increase accuracy, but prolonged manufacturing time. All materials and technologies met the clinically acceptable range and are appropriate for their use. DLP with 100 µm layer thickness showed the highest efficiency, obtaining high trueness and precision within the lowest manufacturing time.
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- 2021
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44. Bonding Interface and Repairability of 3D-Printed Intraoral Splints: Shear Bond Strength to Current Polymers, with and without Ageing.
- Author
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Kuscu E, Klink A, Spintzyk S, Kraemer Fernandez P, and Huettig F
- Abstract
This in-vitro study investigates the bonding interfaces reached by the conditioning of a splint material additively manufactured by digital light processing (AM base) as well as the shear bond strength (SBS) of resins bonded to these surfaces (repair material). Therefore, the AM base was either stored in dry for 12 h or wet environment for 14 days to simulate ageing by intraoral wear. The dry and wet group was bonded after physical and/or chemical conditioning to cylinders made from polymethylmethacrylate or four novel polymers allowing splint modifications. Blasted and methylmethacrylate (MMA)-conditioned Polymethylmethacrylate (PMMA) bonded to PMMA acted as the gold standard. The surface profiles revealed highest differences of Ra towards the gold standard in AM base conditioned with other than MMA after sandblasting. The adhesively bonded repair materials of the wet AM base were further aged in wet environment for 14 days. The SBS of the gold standard (25.2 MPa and 25.6 MPa) was only reached by PMMA bonded to blasted and MMA-conditioned AM base after dry (22.7 MPa) and non-conditioned after wet storage (23 MPa). Four repair materials failed to reach the threshold of 5 MPa after dry storage and three after wet storage, respectively. Non-conditioned AM base revealed the highest risk for adhesive fractures when using other resins than PMMA.
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- 2021
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45. Bonding Behavior of Conventional PMMA towards Industrial CAD/CAM PMMA and Artificial Resin Teeth for Complete Denture Manufacturing in a Digital Workflow.
- Author
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Klaiber D, Spintzyk S, Geis-Gerstorfer J, Klink A, Unkovskiy A, and Huettig F
- Abstract
When applying a digital workflow, custom artificial resin teeth have to be integrated into a milled complete denture base, using polymethylmethacrylate (PMMA) applied with a powder-liquid technique. Debonding of denture teeth from dentures is reported to be a frequent complication. No evidence is provided as to which method of surface treatment may enhance the bonding strength. The bonding strength between artificial teeth and PMMA (Group A, n = 60), as well as between the PMMA and industrial PMMA (Group B, n = 60), was investigated following no treatment, monomer application, sandblasting, oxygen plasma, and nitrogen plasma treatment. Surface-roughness values and SEM images were obtained for each group. Shear bond strength (SBS) and fracture mode were analyzed after thermocycling. Within Group A, statistically significant higher SBS was found for all surface treatments, except for nitrogen plasma. In Group B, only nitrogen plasma showed a statistically lower SBS compared to the reference group which was equivalent to all surface treatments. Conclusions: Within the limitations of the present study, the monomer application can be proposed as the most effective surface-treatment method to bond custom artificial teeth into a milled PMMA denture base, whereas nitrogen plasma impairs the bonding strength.
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- 2021
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46. Restorative CAD/CAM materials in dentistry: analysis of their fluorescence properties and the applicability of the fluorescence-aided identification technique (FIT).
- Author
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Klein C, Krespach M, Spintzyk S, Wolff D, von Ohle C, and Meller C
- Subjects
- Ceramics, Computer-Aided Design, Dental Porcelain, Dentistry, Materials Testing, Surface Properties, Composite Resins, Dental Materials
- Abstract
Objectives: This study investigated the fluorescence properties of the most commonly used fluorescent CAD/CAM materials for monolithic dental restorations and their suitability to perform the fluorescence-aided identification technique (FIT)., Materials and Methods: A total of 175 different color shades (n = 1) from 13 CAD/CAM material brands were analyzed with a monochromator-based microplate reader. Additionally, dentin, enamel, and combined dentin-enamel specimens (respectively, n = 11) were analyzed for comparison purposes. The maximum fluorescence intensity, the corresponding excitation and emission wavelength, and the total fluorescence for the wavelength spectrum λ
ex = 395 nm - 415 nm used for FIT were determined., Results: All assessed CAD/CAM ceramics showed virtually no total fluorescence for the wavelength spectrum λex = 395 nm - 415 nm used for FIT. CERASMARTTM , KZR-CAD HD 2, and LuxaCam Composite displayed total fluorescence values similar to that of the tooth hard substances. All other resin-based CAD/CAM materials showed a significantly higher total fluorescence than the tooth hard substances., Conclusions: Apart from the mentioned exceptions, all CAD/CAM materials assessed could be suitable for the FIT, either because they are more fluorescent than hard tooth substances or because they do not fluoresce at all at the respective wavelength of λex = 395 nm - 415 nm., Clinical Relevance: This study provides insight into the not yet well-known fluorescent properties of dental CAD/CAM materials. This knowledge is not only necessary to reproduce the fluorescence properties of natural teeth but also for the applicability of diagnostic fluorescence inducing techniques., (© 2021. The Author(s), under exclusive licence to Springer-Verlag GmbH, DE part of Springer Nature.)- Published
- 2021
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47. Multimaterial 3D printing of a definitive silicone auricular prosthesis: An improved technique.
- Author
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Unkovskiy A, Wahl E, Huettig F, Keutel C, and Spintzyk S
- Subjects
- Printing, Three-Dimensional, Prosthesis Design, Prosthesis Implantation, Dental Implants, Silicones
- Abstract
Direct silicone printing has been reported for the manufacture of interim facial prostheses. The recent advancements in printing hardware have allowed for multimaterial simultaneous silicone printing with 4 nozzles. With this technology, an auricular prosthesis was printed with various grades of Shore hardness. A few analog steps, including polishing, sealing, coloring, and relining, resulted in an individualized prosthesis with a thin frontal margin and smooth transition into the adjacent tissue. It was considered a definitive treatment option., (Copyright © 2020 Editorial Council for the Journal of Prosthetic Dentistry. Published by Elsevier Inc. All rights reserved.)
- Published
- 2021
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48. Effect of post-rinsing time on the mechanical strength and cytotoxicity of a 3D printed orthodontic splint material.
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Xu Y, Xepapadeas AB, Koos B, Geis-Gerstorfer J, Li P, and Spintzyk S
- Subjects
- Materials Testing, Printing, Three-Dimensional, Surface Properties, Flexural Strength, Splints
- Abstract
Objective: Since the post-rinsing time is inconsistently recommended, this study aims to investigate the effect of post-rinsing time on the flexural strength and cytotoxicity of an stereolithographically (SLA) printed orthodontic splint material., Methods: SLA-printed specimens were ultrasonically rinsed with isopropanol (IPA) for 5 min, 12 min, 20 min, 30 min, 1 h, and 12 h, respectively. Surface characterization was conducted by scanning electron microscopy and roughness measurements. Flexural strength was evaluated using a three-point bending test. Cytotoxicity was determined by direct contact test and extract test. For both tests, cell viability (live/dead staining) and cell metabolic activity (CCK-8 assay) were evaluated. Additionally, water sorption and water solubility were tested to analyze the mass loss from immersion., Results: No apparent surface alterations could be detected on the samples post-rinsed for less than 1 h. In contrast, when the post-rinsing time was prolonged to 12 h, surface fissures could be observed. Flexural strength linearly decreased with increasing post-rinsing time. All post-processed specimens did not show an obvious cytotoxic effect., Significance: The removal of cytotoxic methacrylate monomers by post-rinsing with IPA could be achieved in 5 min. Extending post-rinsing time could not improve the cytocompatibility of the SLA-printed orthodontic splint material, and may result in a decrease in flexural strength., (Copyright © 2021 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.)
- Published
- 2021
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49. Mechanical and optical properties of indirect veneering resin composites after different aging regimes.
- Author
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Stawarczyk B, Brauneis M, Langwieder B, Spintzyk S, Eichberger M, and Liebermann A
- Subjects
- Hardness, Materials Testing, Surface Properties, Composite Resins, Dental Materials
- Abstract
This study tested and compared properties of six modern indirect veneering resin composites (VRC), namely Ceramage (Shofu), dialog Vario (Schütz Dental), Gradia Plus (GC Europe), in:joy (Dentsply), Signum composite (Heraeus Kulzer), and SR Nexco (Ivoclar Vivadent). Specimens were fabricated from dentin and enamel pastes and following properties were analyzed: (1) two-body wear (TB), (2) surface roughness (SR), (3) Martens hardness parameters (HM and E
IT ), and (4) translucency (T). The highest impact on HM and EIT was exerted by VRC brand (HM: ηP 2 =0.960/ EIT : ηP 2 =0.968; p<0.001), followed by VRC paste material (HM: ηP 2 =0.502/ EIT : ηP 2 =0.580; p<0.001), and aging duration (HM: ηP 2 =0.157/ EIT : ηP 2 =0.112; p<0.001). Lowest and highest TB were measured for Signum composite and dialog Vario, respectively (p<0.001). Highest T was showed Signum composite and Ceramage (p<0.001). VRCs should be individually selected with respect to the indication area, due to different surface properties.- Published
- 2021
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50. Stereolithography vs. Direct Light Processing for Rapid Manufacturing of Complete Denture Bases: An In Vitro Accuracy Analysis.
- Author
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Unkovskiy A, Schmidt F, Beuer F, Li P, Spintzyk S, and Kraemer Fernandez P
- Abstract
The topical literature lacks any comparison between stereolithography (SLA) and direct light processing (DLP) printing methods with regard to the accuracy of complete denture base fabrication, thereby utilizing materials certified for this purpose. In order to investigate this aspect, 15 denture bases were printed with SLA and DLP methods using three build angles: 0°, 45° and 90°. The dentures were digitalized using a laboratory scanner (D2000, 3Shape) and analyzed in analyzing software (Geomagic Control X, 3D systems). Differences between 3D datasets were measured using the root mean square (RMS) value for trueness and precision and mean and maximum deviations were obtained for each denture base. The data were statistically analyzed using two-way ANOVA and Tukey's multiple comparison test. A heat map was generated to display the locations of the deviations within the intaglio surface. The overall tendency indicated that SLA denture bases had significantly higher trueness for most build angles compared to DLP ( p < 0.001). The 90° build angle may provide the best trueness for both SLA and DLP. With regard to precision, statistically significant differences were found in the build angles only. Higher precision was revealed in the DLP angle of 0° in comparison to the 45° and 90° angles.
- Published
- 2021
- Full Text
- View/download PDF
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