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The head‐neck taper junction has been widely reported to corrode leading to adverse tissue reactions. Taper corrosion is a poorly understood phenomenon but has been associated with oxide layer damage and ingress of corrosive physiological fluids. Micromotion may damage the oxide layer; although little is understood about the prevailing stresses which cause this. The ingress of fluid around the joint space into the taper will depend on the taper contact position and the separation of the interfaces during loading. The current work reports on the effect of taper clearances and trunnion length on the taper surface stresses and the taper gap opening. These were determined for CoCr/Ti taper interfaces using FE under loading conditions including walking and stair climb as well as hip simulator load profiles. Shorter trunnions and stair climb loading were shown to generate the greatest taper gaps (82 µm) and also the largest surface stresses (1200 MPa) on the head taper. The largest taper gaps were associated with smaller taper contact areas. Clearances within ±0.1° had no effect on the taper gaps generated, as the tapers engaged over comparable lengths; the taper gap opening was dependent upon the taper engagement length rather than location (proximal or distal) of contact. The walking profile or variants applied by hip simulators, was insufficient to differentiate between taper designs and evaluate differences in the magnitudes of taper gaps. The use of more demanding activity such as stair climb during in vitro evaluations could provide better predictions of taper performance in vivo. © 2018 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 107B: 138–148, 2019. [ABSTRACT FROM AUTHOR]

Predicting failure following the implantation of acetabular cups used in hip replacements is important in ensuring robust component designs. This study has developed 3D explicit dynamics finite element (FE) models to investigate the deformation of press-fit metal cups following insertion in the acetabular cavity. The cup deformation following insertion is clearly influenced by the forces encountered during insertion, the initial position of the cup in the cavity, the support provided by the underlying bone and the geometry of the cup itself. Experimentally validated explicit dynamics FE models were used to allow a physiologically relevant simulation of the impaction of cups, which is encountered in clinical practice, in comparison to previous studies that have used unrealistically high static forces to simulate a static press-fit insertion. Diametrical cup deformations were twice as large when the cup was tilted at 5° with respect to the cavity compared to when the poles of the cup and the cavity were aligned. The introduction of a non-uniform support to the cup increased deformations further by a factor of approximately 2.5. The greatest deformations established in the model were between 80 and 150 μm similar to typical cup–femoral head clearances. Increasing the thickness at the pole of the cup and reducing the cup diameter resulted in significantly smaller deformations being generated. These results suggest that small cup misalignments, which may not be noticeable in a clinical situation, may produce significant deformations after insertion especially when coupled with the non-uniform support found in the pelvis. [ABSTRACT FROM AUTHOR]