Search

So far shape memory alloys (SMA) are mostly characterized by their thermo‐mechanical behavior due to the underlying thermal effect. In technical applications however, where their benefits like low weight and compact design become relevant, they are activated electrically. This work presents methods for a thorough and systematic characterization of SMA wire samples under Joule heating with the focus on aspects relevant for applications. The goal is to achieve a precise understanding of the sensor and actuator properties of SMA wire samples with different trainings under varying loads. All experiments are conducted on a custom designed test bench with a commercially available NiTi wire with 72 μm diameter, which enables the direct comparisons of tensile tests to actuation tests. The characterization consists of tensile tests and actuator tests with varying load and heating power for differently trained wire samples. The results vividly represent the influence of heating power, training and changing loads on stroke output, working point and the functional stability of SMA actuator wires. Especially, the evolution of the resistance signal and the influence of the R‐phase on self‐sensing is discussed. The proposed method enables to compare and choose the best suitable alloy with a fitting training for a desired application. [ABSTRACT FROM AUTHOR]

Shape memory alloys (SMAs) are becoming a more important factor in actuation technology. Due to their unique features, they have the potential to save weight and installation space as well as reduce energy consumption. The system integration of the generally small-diameter NiTi wires is an important cornerstone for the emerging technology. Crimping, a common method for the mechanical and electrical connection of SMA wires, has several drawbacks when it comes to miniaturization and high-force outputs. For high-force applications, for example, multiple SMA wires in parallel are needed to keep actuation frequencies high while scaling up the actuation force. To meet these challenges, the proposed study deals with the development of a resistance-welding process for manufacturing NiTi wire bundles. The wires are welded to a sheet metal substrate, resulting in promising functional properties and high joint strengths. The welding process benefits from low costs, easy-to-control parameters and good automation potential. A method for evaluating the resistance-welding process parameters is presented. With these parameters in place, a manufacturing process for bundled wire actuators is discussed and implemented. The welded joints are examined by peel tests, microscopy and fatigue experiments. The performance of the manufactured bundle actuators is demonstrated by comparison to a single wire with the same accumulated cross-sectional area. [ABSTRACT FROM AUTHOR]