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This study aims to optimise the water vapour adsorption capacity of polylactic acid (PLA) and wood composite materials for application in dehumidification systems through material extrusion additive manufacturing. By analysing key process parameters, including nozzle diameter, layer height, and temperature, the research evaluates their impact on the porosity and adsorption performance of the composite. Additionally, the influence of different infill densities on moisture absorption is investigated. The results show that increasing wood content significantly enhances water vapour adsorption, with nozzle diameter and layer height identified as the most critical factors. These findings confirm that composite materials, especially those with higher wood content and optimised printing parameters, offer promising solutions for improving dehumidification efficiency. Potential applications include heating, ventilation, and air conditioning systems or environmental control. This work introduces an innovative approach to using composite materials in desiccant-based dehumidification and provides a solid foundation for future research. Further studies could focus on optimising material formulations and scaling this approach for broader industrial applications. [ABSTRACT FROM AUTHOR]

The food industry is a dynamic component of the European economy. A wide variety of products and small batch are demanded in a market that is accustomed to frequenting changes in food packaging formats. Cheaper and lighter 3D-printed tools are replacing expensive metallic ones, producing previously impossible product geometries and processing fish and meat products more quickly and in more reliable ways. In addition to food contact, these printed parts are often required to have hydrophobic surfaces that facilitate cleaning and have low adhesion both foodstuffs and ice. In this study, the surface wettability of PolyEthylene Terephthalate Glycol (PETG) printed parts via fused filament fabrication is assessed. Specifically, several printing parameters (layer height, extrusion temperature, printing speed, acceleration, and flow) and their influence on the hydrophobicity of 3D printed parts with vertical orientation are analyzed. The experimental results indicated that the parameter with the strongest influence on the wettability of the XZ parts was flow: low-flow values generated ultra-hydrophobic surfaces, with contact angles higher than 120°. Acceleration had no influence at low flow values; however, for high flow values, low acceleration rates yielded higher contact angles. In addition, it was experimentally proven that the 3D-printed PETG parts with high-contact angle surfaces showed lower adhesion to ice than those with low contact-angle surfaces. The technology was applied to a case study of a 3D-printed hopper for the ice duct of an ice-cube machine. [ABSTRACT FROM AUTHOR]

In this work, new analytical method‐based computer‐aided manufacturing (CAM) software tool developed for educational purposes is introduced. The software has been conceived for the designing, analysis, and optimization of the multi‐step wiredrawing industrial process. The software was used during four sessions and the student's feedback has been measured by a usability/suitability survey. This paper presents the complete study of the previous situation in the Area of Manufacturing Processes in the Superior Polytechnic School (University of Cordoba, Spain). The positive results from the students encouraged us for the integration of new practical activities supported in the use of this type of software tools, to reinforce the professional skills of students, and show that the new CAM software presents a great potential for competency‐based learning objectives. [ABSTRACT FROM AUTHOR]

The manufacturing of polyurethane foam is a process of great industrial importance in the automotive and furniture sector. The operation of demolding is the most delicate, since the foam sticks firmly to the walls of the mold onto which it has spread. In order to avoid the use of demolding agents, the proposal is to coat the inside of the molds with non-stick coatings. In this work, three types of different coatings were studied: fluoropolymers, ceramics, and elastomers. After carrying out different tests in the laboratory, two fluoropolymer coatings (PFA (perfluoroalkoxy) and PTFE (polytetrafluoroethylene)) were selected for a test at the industrial level and, after 1500 cycles of demolding, it was experimentally proven that the PFA coating is the most adequate for the use studied. [ABSTRACT FROM AUTHOR]

Featured Application: In this work we propose a method for deforming a pre-coated metal sheet via SPIF. The influence of the pitch and feed-rate on the dimensional precision has been studied. This work is of interest for companies dedicated to the manufacture of molds for the agri-food sector, which can directly manufacture prototypes or short series by this system. The process of single point incremental formation (SPIF) awakens interest in the industry of mold manufacturing for the food industry. By means of SPIF, it is possible to generate short series of molds or mold prototypes at low cost. However, these industries require such molds to be functional (non-sticky) and to have an adequate geometry accuracy. This study presents a technique that enables direct manufacturing of molds from pre-coated sheets with non-stick resins. It has also studied the influence of two technological variables in the process (feed-rate and pitch) for different geometrical parameters of the mold. Low values of these variables result in a lower overall error in the profile obtained. However, in order to obtain greater detail in particular parameters (angles, depth), it is necessary to use higher values of feed-rate and pitch. [ABSTRACT FROM AUTHOR]

3D printing using fused deposition modeling (FDM) includes a multitude of control parameters. It is difficult to predict a priori what surface finish will be achieved when certain values are set for these parameters. The objective of this work is to compare the models generated by decision tree algorithms (C4.5, random forest, and random tree) and to analyze which makes the best prediction of the surface roughness in polyethylene terephthalate glycol (PETG) parts printed in 3D using the FDM technique. The models have been created using a dataset of 27 instances with the following attributes: layer height, extrusion temperature, print speed, print acceleration, and flow rate. In addition, a dataset has been created to evaluate the models, consisting of 15 additional instances. The models generated by the random tree algorithm achieve the best results for predicting the surface roughness in FDM parts. [ABSTRACT FROM AUTHOR]

Fluoropolymer-based coatings are widely used for release applications. However, these hydrophobic surfaces do not reveal a significantly low adhesion. Water repellency incorporated to fluoropolymer coatings might enhance their release performance. In this work, we focused on the surface texturing of a well-known polytetrafluoroethylene (PTFE)-based coating. We explored as texturing routes: sanding, sandblasting and laser ablation. We examined the surface roughness with white light confocal microscopy and the surface morphology with environmental scanning electron microscopy (ESEM). Water-repellent fluoropolymer coatings were reproduced in all cases, although with different degree, parametrized with bounces of water drops (4–5 μL). Laser ablation enabled the lowest adhesion of coatings with 24 ± 2 bounces. This result and the current development of laser patterning for industry assure the incipient use of laser ablation for release coatings. [ABSTRACT FROM AUTHOR]

The coatings with fluoropolymer resins rich in fluorinated ethylene propylene (FEP) and polytetrafluoroethylene (PTFE) are applied as anti-adherent coatings on aluminum–magnesium substrates for use in food containers. In many cases, due to wear, they must be stripped for the application of a new coating on the same substrate. There are several processes for this: blasting, plasma, pyrolysis, chemical processes, laser, high pressure water, and combinations of these. This work focuses on the characterization of the main factors that condition the FEP coating removal process by a continuous wave (CW) Nd:YAG laser, and on the determination of the efficiency of this type of technology used for this purpose. Stripping surface per unit of time and energy consumption per unit area has been determined among other efficiency indicators. Regarding the characterization of the coating object of study, its thickness, surface roughness, contact angle, microhardness and absorbance-reflectance responses have been determined, and the results have been compared with those obtained in the case of PTFE. In addition, to evaluate the mechanical damage caused in the substrate after coating removal by (CW) Nd:YAG laser, the tensile strength, Vickers hardness, Ra and Rz roughness, and the substrate thickness have been measured and analyzed. [ABSTRACT FROM AUTHOR]

Many trays and pieces of Al-Mg and aluminized steel are used in the food industry. Sometimes these elements have non-stick coatings to solve problems related to the adhesion of masses and food products. With use, the coatings deteriorate and lose efficiency and must be removed to apply a new coating. The thermal cycles suffered by these alloys during the removal process of the deteriorated coating (500 °C) and the polymerization of a new coating (400 °C) can affect the durability and efficiency of the metallic substrates. The evolution of the mechanical and microstructural properties of the Al-Mg and aluminized steel substrates after two thermal cycles was studied in this work. The following parameters were analyzed: tensile strength, elongation (%), hardness, ASTM grain size, and the nature and distribution of the constituent particles. The report concluded that the removal of the coating, after each cycle, produced a decrease in the mechanical properties of the substrates. The hardness and tensile strength in Al-Mg decreases between 20–27% and in aluminized steel between 10–11%. In both cases, the process does not compromise the reuse of the substrate for the application of a new coating layer. The final blasting stage does not affect the Al-Mg alloys but may affect the aluminized steel Al-Si protective layer if special precautions are not taken. [ABSTRACT FROM AUTHOR]