Search

In this paper, mechanical responses and electro-thermal characteristics of a rare earth barium copper oxide (REBCO) high-temperature superconducting (HTS) insulated pancake coil during the quenching process are investigated through finite element modeling (FEM). Firstly, a two-dimensional axisymmetric electro–magneto–thermal–mechanical FEM model with real dimensions is developed. Based on the FEM model, a systematic study on the effects of the time taken to trigger the system dump, background magnetic field, material properties of constituent layers, and coil size on quench behaviors of an HTS-insulated pancake coil is implemented. The variations in the temperature, current, and stress–strain in the REBCO pancake coil are studied. The results indicate that an increase in the time taken to trigger the system dump can increase the peak temperature of the hot spot but has no influence on the dissipation velocity. An apparent slope change of the radial strain rate is observed when the quench occurs regardless of the background field. During quench protection, the radial stress and strain reach their maximum values and then decrease as the temperature decreases. The axial background magnetic field has a significant influence on the radial stress. Measures to reduce peak stress and strain are also discussed, which indicates that increasing the thermal conductivity of the insulation layer, copper thickness, and inner coil radius can effectively reduce the radial stress and strain. [ABSTRACT FROM AUTHOR]

AbstractFast quench detection is a key requirement for the successful implementation of superconducting magnet technology. In high temperature superconductor (HTS) magnets, this issue is especially challenging due to the low quench propagation velocity, and presently represents one of the main factors limiting their application. A new detection technique based on stray-capacitance monitoring is proposed. The capacitance between electrically-insulated magnet elements, such as magnet structure and end parts, is utilized as an indication of local heat deposition in the conductor. In fact, the relative permittivity of helium drops when it changes from the liquid to the gaseous phase. Thus, when heating occurs, part of the helium impregnating the insulation layers boils off, and the monitored stray-capacitance decreases. The proposed technique is successfully demonstrated on three small-scale Bi-2212 magnets manufactured at the Lawrence Berkeley National Laboratory. Results from the detection of thermal runaways and spot-heater induced quenches are reported and discussed. Advantages and limitations of the stray-capacitance method with respect to conventional quench detection methods are assessed.Export citation and abstract BibTeX RISCC BYAs the Version of Record of this article is going to be/has been published on a gold open access basis under a CC BY 3.0 licence, this Accepted Manuscript is available for reuse under a CC BY 3.0 licence immediately.Although reasonable endeavours have been taken to obtain all necessary permissions from third parties to include their copyrighted content within this article, their full citation and copyright line may not be present in this Accepted Manuscript version. Before using any content from this article, please refer to the Version of Record on IOPscience once published for full citation and copyright details, as permission may be required. All third party content is fully copyright protected, and is not published on a gold open access basis under a CC BY licence, unless that is specifically stated in the figure caption in the Version of Record.

Fast quench detection is a key requirement for the successful implementation of superconducting magnet technology. In high temperature superconductor magnets, this issue is especially challenging due to the low quench propagation velocity, and presently represents one of the main factors limiting their application. A new detection technique based on stray-capacitance monitoring is proposed. The capacitance between electrically-insulated magnet elements, such as magnet structure and end parts, is utilized as an indication of local heat deposition in the conductor. In fact, the relative permittivity of helium drops when it changes from the liquid to the gaseous phase. Thus, when heating occurs, part of the helium impregnating the insulation layers boils off, and the monitored stray-capacitance decreases. The proposed technique is successfully demonstrated on three small-scale Bi-2212 magnets manufactured at the Lawrence Berkeley National Laboratory. Results from the detection of thermal runaways and spot-heater induced quenches are reported and discussed. Advantages and limitations of the stray-capacitance method with respect to conventional quench detection methods are assessed.

Dynamic simulation of superconducting magnets is critical for the design of quench protection systems to prevent potentially damaging temperatures and high voltage from developing after magnet quench. Modeling these scenarios is challenging due to the many multiscale phenomena which impact magnet behavior. These range from conductor scale effects of quench and interfilament coupling currents up to the behavior of the magnet in its powering and protection circuit. In addition, a strong coupling between electromagnetic and thermal domains is required to capture temperature and field dependent material properties and quench behavior. We present a finite element approach which integrates the various effects into the commercial software ANSYS by means of programming new element types. This is shown capable of simulating the strongly coupled transient electromagnetic, thermal, and circuit behavior of superconducting magnets required for quench protection studies. A benchmarking study is presented which shows close agreement between the new ANSYS elements and a COMSOL Multiphysics implementation developed at CERN for dump resistor and coupling loss induced quench based magnet protection of a Nb3Sn block dipole. Following this, the ANSYS implementation is shown reproducing strongly coupled quench back behavior observed during the test of a Nb3Sn superconducting undulator prototype at Lawrence Berkeley National Laboratory.

The superconducting ECR source magnet for the Facility for Rare Isotope Beams at Michigan State University was designed and built by the Superconducting Magnet Group at Lawrence Berkeley National Laboratory (LBNL). The 28-GHz NbTi ion source magnet features a sextupole-in-solenoids configuration, which is comparable to the VENUS ECR magnet operated at LBNL. A shell-based support structure using bladders and keys has been incorporated into the design to allow for adjustments of the preload and reversibility of the magnet assembly process. The magnet has been assembled and successfully tested to operational currents at LBNL. This paper describes the basic design of the magnet and the passive quench protection system. The test results are also presented, including the quench behavior of the magnet, the training performance, and the magnetic measurement results.

In the framework of the high-luminosity upgrade of the Large Hadron Collider, the U.S. LARP collaboration and CERN are jointly developing a 150 mm aperture Nb3Sn quadrupole for the LHC interaction regions. Due to the large stored energy density and the low copper stabilizer section, the quench protection of these magnets is particularly challenging, relying on a combination of quench heaters attached to the coil surface and coupling loss induced quench (CLIQ) units electrically connected to the coils. This paper summarizes the performance of the quench heater strips in different configurations relevant to machine operation. The analysis is focused on the inner layer quench heaters, where several heater strips failed during powering tests. Failure modes are discussed in order to address the technology issues and provide guidance for future tests.

In the framework of the high-luminosity upgrade of the Large Hadron Collider, the U.S. LARP collaboration and CERN are jointly developing a 150 mm aperture Nb3Sn quadrupole for the LHC interaction regions. Due to the large stored energy density and the low copper stabilizer section, the quench protection of these magnets is particularly challenging, relying on a combination of quench heaters attached to the coil surface and coupling loss induced quench (CLIQ) units electrically connected to the coils. This paper summarizes the performance of the quench heater strips in different configurations relevant to machine operation. The analysis is focused on the inner layer quench heaters, where several heater strips failed during powering tests. Failure modes are discussed in order to address the technology issues and provide guidance for future tests.

Lawrence Berkeley National Laboratory in collaboration with the Institute of Modern Physics has developed a Nb3Sn-based superconducting magnet system for a fourth-generation electron cyclotron resonance source, with a goal of achieving the magnetic field required for operating at the microwave frequency of 45 GHz. The magnet system is composed of one sextupole magnet inside three solenoids of different sizes manufactured from Nb3Sn Sn round wire. Given the high stored energy density and relatively low wire copper fraction, the coils are not self-protected in the case of a quench. The study of the transient following a quench is carried out by means of the lumped-element dynamic electro-thermal program, which includes a detailed simulation of the interfilament coupling losses developing in the wire. Nonlinear effects occurring in the magnet, such as coupling loss and differential inductance reduction, have a significant impact on protecting these magnets. The resulting baseline quench protection strategy based on four independent energy extraction systems protecting the four magnets meets the quench protection requirements. Furthermore, in order to enhance the redundancy of the quench protection system and reduce the peak voltages to ground, the implementation of a coupling-loss induced quench (CLIQ) system is considered.

The European Organization for Nuclear Research (CERN) and U.S. LHC Accelerator Research Program (LARP) are jointly developing Nb-3Sn quadrupole magnets to be installed in the LHC for its upgrade to higher luminosity. These magnets' quench protection system will include a combination of quench heaters attached to the coil surfaces and coupling-loss-induced quench (CLIQ) units electrically connected to the magnets. Different protection elements have been characterized separately and simultaneously by implementing them on two 1.2-m-long model quadrupole magnets, tested at Fermi National Acceleration Laboratory and CERN, and one 4-m-long mirror magnet tested at Brookhaven Nation Laboratory. After analyzing the test data, their performances have been positively evaluated. Furthermore, the electrothermal transients occurring after a quench have been simulated with the LEDET software and the results are compared to experimental results. The preferred quench protection system configuration relies both on heaters and CLIQ. This solution is based on electrically robust components, achieves an effective reduction of the coils hot spot temperature after a quench, and offers increased redundancy against component failures.

The article presents a new family of low voltage dc switching energy extraction (EES) systems designed for protection of superconducting magnet circuits at CERN, which is appropriate also in other applications. During normal operation, superconducting magnet circuits can store large amounts of energy in their magnetic fields. In the case of a resistive transition (known as “quench”), this energy may be dangerous as it can lead to high temperatures and voltages, eventually damaging the superconducting magnet coils. To prevent this, the magnetic energy must be extracted and dissipated outside the superconducting windings. For this purpose, dedicated energy absorbers are introduced in the circuit by means of opening of dc switches. For the protection of future superconducting magnet circuits at CERN, direct current switching systems (DCSS) with rated currents of 2000 and 600 A have been developed and qualified. Each DCSS is unpolarized and redundant, i.e., composed of two identical direct current switch (DCS) connected in series. Two methods for the current commutation toward the energy absorber element have been investigated, the first one based on IGBT and the second one based on thyristors. A high-power, inductive-dynamic drive provides the ultrafast opening of the vacuum interrupter in the DCS. [ABSTRACT FROM AUTHOR]

Variations in the transport current of a superconducting magnet cause several types of transitory losses. Due to its relatively short time constant, usually of the order of a few tens of milliseconds, interfilament coupling loss can have a significant effect on the coil protection against overheating after a quench. This loss is deposited in the strands and can facilitate a more homogeneous transition to the normal state of the coil turns. Furthermore, the presence of local interfilament coupling currents reduces the magnet's differential inductance, which in turn provokes a faster discharge of the transport current. The lumped-element dynamic electrothermal model of a superconducting magnet has been developed to reproduce these effects. Simulations are compared to experimental electrical transients and found in good agreement. After its validation, the model can be used for predicting the performance of quench protection systems based on energy extraction, quench heaters, the newly developed coupling-loss-induced quench protection system, or combinations of those. The impact of interfilament coupling loss on each protection system is discussed.

High temperature superconducting (HTS) magnets often work at high energy density and have slow quench propagation speed, so a quench will present a serious risk to the safety of magnets. The quench protection method based on the dump resistance can effectively reduce the current and release the energy in the HTS magnets. However, too large dump resistance may cause excessive voltage across the magnets. A quench protection system consisting of dump resistances and metal discs has been proposed. Copper discs are often embedded in HTS magnets for conducting cooling and mechanical support. In the discharging process of HTS magnets, the copper discs can absorb energy from the magnets through magnetic coupling, thus accelerating the current decay of the magnets. This quench protection method is more effective than using dump resistance alone. In this paper, the effect of different copper discs on the discharging process of HTS coils is discussed. Eight types of copper with different residual resistivity ratios (RRR) are applied. The results show that with the increase of the RRR of the copper disc, the current decay rate of the coil increases, and the energy absorbed by the copper disc from the coil increases. The role of different copper discs in the fast quench protection of the coil can be sorted as: RRR = 300 > RRR = 100 > RRR = 80 > RRR = 60 > RRR = 40 > RRR = 30 > RRR = 20 > RRR = 10. The copper disc with RRR of 300 shows the best performance in quench protection of HTS coils. [ABSTRACT FROM AUTHOR]

The magnetic dam (MD) is a promising passive protection method for high-temperature superconducting (HTS) magnets. Urgent problems remain to be resolved in order to put it into practice. This article deals with the deformation problem of the magnetic dam in the background magnet quench. A novel copper–steel composite structure was proposed, which could improve the MD's mechanical properties. As a comparison criterion, the electromagnetic stress and deformation of the magnetic dam during the background field magnet quench are simulated and analyzed. The effect of different thicknesses of stainless steel on the strength and the protection performance of the magnetic dam is also discussed. The results revealed that the original copper magnetic dam does not possess sufficient strength to survive from the low-temperature superconducting (LTS) magnet quench in the HTS/LTS magnetic system. The composite structure is more apt to be used as a passive protection method for the insert HTS magnets. [ABSTRACT FROM AUTHOR]

As part of the European Strategy for Particle Physics there is an ongoing development towards a Future Circular Collider (FCC-ee) where electron-positron collisions could be used to study the entire electro-weak sector in a low background environment. Particle detectors are used to study these collisions and a strong magnetic field is required to measure the particles’ momenta. Currently, two detector concepts are being studied: the Innovative Detector for Electron-positron Accelerators (IDEA) and the CLIC-Like Detector (CLD). Both these detectors include a superconducting solenoid magnet with a central field of $2 \,\mathrm{T}$ of which the designs are presented here. The IDEA magnet has an stored magnetic energy density of 14 kJ/kg and in CLD this is 12 kJ/kg. Taking into account their respective free-bore diameters of $4.2 \,\mathrm{m}$ for IDEA and $7.2 \,\mathrm{m}$ for CLD this results in very challenging designs for which the mechanical and quench studies are presented. Their results are promising, but extensive R&D on these magnets would be needed in the future to reach the goals set out in the Conceptual Design Report (CDR). [ABSTRACT FROM AUTHOR]

Modeling accurately electro-thermal transients occurring in a superconducting magnet is challenging. The behavior of the magnet is the result of complex phenomena occurring in distinct physical domains (electrical, magnetic and thermal) at very different spatial and time scales. Combined multi-domain effects significantly affect the dynamic behavior of the system and are to be taken into account in a coherent and consistent model. A new methodology for developing a Lumped-Element Dynamic Electro-Thermal (LEDET) model of a superconducting magnet is presented. This model includes non-linear dynamic effects such as the dependence of the magnet's differential self-inductance on the presence of inter-filament and inter-strand coupling currents in the conductor. These effects are usually not taken into account because superconducting magnets are primarily operated in stationary conditions. However, they often have significant impact on magnet performance, particularly when the magnet is subject to high ramp rates. Following the LEDET method, the complex interdependence between the electro-magnetic and thermal domains can be modeled with three sub-networks of lumped-elements, reproducing the electrical transient in the main magnet circuit, the thermal transient in the coil cross-section, and the electro-magnetic transient of the inter-filament and inter-strand coupling currents in the superconductor. The same simulation environment can simultaneously model macroscopic electrical transients and phenomena at the level of superconducting strands. The model developed is a very useful tool for reproducing and predicting the performance of conventional quench protection systems based on energy extraction and quench heaters, and of the innovative CLIQ protection system as well.

This paper presents the analysis of some quench tests addressed to study the dynamic effects in the 1-m-long 120-mm-aperture Nb3Sn quadrupole magnet, i.e., HQ02b, designed, fabricated, and tested by the LHC Accelerator Research Program. The magnet has a short sample gradient of 205 T/m at 1.9 K and a peak field of 14.2 T. The test campaign has been performed at CERN in April 2014. In the specific tests, which were dedicated to the measurements of the dynamic inductance of the magnet during the rapid current discharge for a quench, the protection heaters were activated only in some windings, in order to obtain the measure of the resistive and inductive voltages separately. The analysis of the results confirms a very low value of the dynamic inductance at the beginning of the discharge, which later approaches the nominal value. Indications of dynamic inductance variation were already found from the analysis of current decay during quenches in the previous magnets HQ02a and HQ02a2; however, with this dedicated test of HQ02b, a quantitative measurement and assessment has been possible. An analytical model using interfilament coupling current influence for the inductance lowering has been implemented in the quench calculation code QLASA, and the comparison with experimental data is given. The agreement of the model with the experimental results is very good and allows predicting more accurately the critical parameters in quench analysis (MIITs, hot spot temperature) for the MQXF Nb3Sn quadrupoles, which will be installed in the High Luminosity LHC.

Protection heaters are essential elements of a quench protection scheme for high-field accelerator magnets. Various heater designs fabricated by LARP and CERN have been already tested in the LARP high-field quadrupole HQ and presently being built into the coils of the high-field quadrupole MQXF. In order to compare the heat flow characteristics and thermal diffusion timescales of different heater designs, we powered heaters of two different geometries in ambient conditions and imaged the resulting thermal distributions using a high-sensitivity thermal video camera. We observed a peculiar spatial periodicity in the temperature distribution maps potentially linked to the structure of the underlying cable. Two-dimensional numerical simulation of heat diffusion and spatial heat distribution have been conducted, and the results of simulation and experiment have been compared. Imaging revealed hot spots due to a current concentration around high curvature points of heater strip of varying cross sections and visualized thermal effects of various interlayer structural defects. Thermal imaging can become a future quality control tool for the MQXF coil heaters.

Protection against the effects of a quench is a crucial challenge for 16-T-class superconducting dipole magnets for a future 100-TeV Hadron collider. To avoid damage due to overheating of the coil's hot spot, heat generated during the quench has to be homogeneously distributed in the winding pack by quickly and uniformly transferring to the normal-state voluminous coil sections. Conventional protection systems rely on quench heaters placed on the outer surfaces of the coils. However, this technique has to confront significant challenges in order to achieve the fast transitions required by high magnetic field magnets. The recently developed coupling-loss-induced quench (CLIQ) utilizes interfilament coupling loss as an effective intrawire heat deposition mechanism, which, in principle, is faster than thermal diffusion. Furthermore, the CLIQ technology is based on simple and robust electrical components in contact with the coil only in a limited number of easily accessible and well-insulated points. Hence, expected occurrence of failure and electrical breakdown is significantly reduced. As a case study, the design of a CLIQ-based protection system for a 14-m-long 16-T Nb 3Sn block-coil dipole magnet is demonstrated here. Various magnet design features can be adjusted to improve CLIQ performance and optimize its integration in the magnet system. CLIQ provides future magnet designers with a solution for a very effective, yet electrically robust, quench protection system, resulting in better magnet performance and lower cost than would be possible with a traditional approach to magnet protection.

Conventional quench protection systems for high-magnetic-field superconducting magnets are based on external heaters composed of resistive strips in close contact with the coil and rely on thermal diffusion across insulation layers on the order of tens of micrometers. The large contact areas between the coil and the heater strips, and the thin insulation between them required for an effective protection constitute a significant risk of electrical breakdown and one of the most common causes of magnet damage. Coupling-loss-induced quench (CLIQ) technology offers a valid option for a time-and cost-effective repair of magnets with failing heater-based protection systems. In fact, its effective heating mechanism utilizing coupling loss, its robust electrical design, and its fast implementation, as compared to alternative repair options, constitute definite advantages over the conventional technology. In the past years, CLIQ was successfully implemented on various coils in a single-magnet configuration. Now the design of a CLIQ-based protection system integrated in a chain of series-connected magnets is presented. The protection of a chain of superconducting magnets usually is considerably more challenging than the protection of stand-alone magnets due to the increased energy stored in the circuit and the presence of transitory effects. The effectiveness of this new method is demonstrated by means of electrothermal simulations modeling the transition to the normal state and the temperature evolution in one quenched magnet, and the electrodynamics of the entire magnet chain.

The coupling-loss-induced quench (CLIQ) is an innovative system for the protection of superconducting magnets. Its energy-deposition mechanism, based on coupling loss generated directly in the superconductor, is fundamentally faster than heat diffusion, upon which traditional quench-heater-based systems rely. CLIQ electrical design relies on simple and robust components, i.e., easy to install and be replaced in case of damage. After being successfully tested on model magnets of different geometries and types of superconductor, CLIQ is now applied for the first time for the protection of a full-scale dipole magnet. For this purpose, a 14-m-long LHC twin-aperture dipole magnet is equipped with CLIQ terminals and two 80-mF 500-V CLIQ units are connected to its windings. Experimental results obtained under various operating conditions convincingly show that a CLIQ-based quench protection system can effectively protect large-scale magnets by quickly and homogeneously transferring to the normal-state voluminous regions of the winding packs. A developed dedicated simulation code correctly reproduces the complex electrothermal transient occurring during a CLIQ discharge. The successful test completes the development program of CLIQ quench protection systems, which has convincingly demonstrated the maturity and readiness of the system for application in large-scale magnet systems.

The coupling-loss induced quench system (CLIQ) is an innovative method for the protection of high-field superconducting magnets. With respect to the conventional method based on quench heaters, it offers significant advantages in terms of electrical robustness and energy-deposition velocity. Its effective intrawire heating mechanism targets a fast and homogeneous transition to the normal state of the winding pack, hence assuring a quick magnet discharge and avoiding overheating of the coil's hot spot. Furthermore, it is possible to implement CLIQ as a time- and cost-effective repair solution for the protection of existing magnets with broken quench heaters. After being successfully tested on model magnets of different geometries and made of different types of superconductor, CLIQ is now applied for the first time for the protection of a full-scale quadrupole magnet at the CERN magnet test facility. One aperture of a 3.4-m-long LHC matching quadrupole magnet is equipped with dedicated terminals to allow the connection of a CLIQ system. Experimental results convincingly show that CLIQ can protect this coil over the entire range of operating conditions. The complex electrothermal transients during a CLIQ discharge are successfully reproduced by means of a 2-D model. The test is part of the RD program of CLIQ quench protection systems, which has convincingly demonstrated the maturity of this technology and its effectiveness also for large-scale magnet systems. The proposed CLIQ-based solution for the quench protection of the LHC matching quadrupole magnet is now ready to be implemented in the LHC machine if needed.

The goal of the High Luminosity LHC project is upgrading the LHC in order to increase its luminosity by a factor of five. To achieve this, 24 150-mm-aperture 12-T Nb 3Sn quadrupole magnets are to be installed close to the two interaction regions at ATLAS and CMS. This new generation of high-field magnets poses a significant challenge concerning the protection of the coils in the case of a quench. The very high stored energy per unit volume requires a fast and effective quench heating system in order to limit the hot-spot temperature and hence avoid damage due to overheating. Conventional protection systems based on quench heaters have a limited response time due to the thermal insulation between the heater and the coil. An advanced solution for the protection of high-field magnets is the coupling-loss induced quench (CLIQ) system, recently developed at CERN. Due to its fast intrawire energy-deposition mechanism, CLIQ is a very effective, yet electrically robust, quench protection system. Various protection scenarios, including quench heaters, CLIQ, or combinations of the two methods, are analyzed and discussed, with the aim of minimizing the coil's hot-spot temperature and thermal gradients during the discharge. The proposed design assures a fully redundant system.

Quench has always been an urgent problem for high temperature superconductor (HTS) magnets. Fast discharge of the coil current is an effective method to protect the HTS magnet from quenching. In HTS magnets, metal plates are originally used to provide conduction cooling and mechanical support for the coil. During fast discharging operations, the metal plates can rapidly absorb part of the magnetic energy stored in the HTS coils through electromagnetic coupling. Previous studies are based on copper plates. This paper studies the influence of several promising metal materials on the discharging process of the HTS coils coupled with metal plates by experiments and simulations. The results show that in the explored resistance range, the higher the electrical conductivity of the metal plates, the better the acceleration of the current attenuation of coil at the early stage of discharging process. The effects of different metal plates on accelerating current attenuation of the coil are ranked as follows: SS 304L < Al 6061-T6 < Al (RRR = 30) < Cu (RRR = 30) < Au < Cu (RRR = 300) < Ag. However, Cu (RRR = 300) plates can absorb more energy from the HTS coil than the Ag plates during the discharging process. Copper with higher purity (Cu (RRR = 300)) and silver are promising alternatives for metal plates of HTS magnets. Generally, a fast current drop is always the most effective method for avoiding tape turn-out during a local quench; therefore, silver with the highest electrical conductivity is the best choice in view of quench protection. [ABSTRACT FROM AUTHOR]

In this paper, we apply a surface-shunting method to prevent quenches in no-insulation (NI) REBCO magnets triggered by external failures of magnet current leads or power suppliers (i.e., fault mode). In a high-field magnet system, an NI coil may still be at risk during the mentioned quench events even if the whole magnet is well-designed, non-defective, and properly operated. The mechanism of this fault-mode quench initiation and propagation still remains unclear, complicating the development of reliable quench protection. Here, we present this mechanism to demonstrate a corresponding practical quench-preventive approach named surface shunting, which utilizes a low-temperature solder attached to the top and bottom of pancake coils. We validate the effectiveness of this approach by comparing the electromagnetic, thermal, and mechanical behaviors in the fault mode with and without the shunt. We conclude that the surface shunt suppresses the fault-mode quench initiation and propagation by redirecting the original turn-to-turn current and induced overcurrent out of the NI winding. We anticipate this work can provide a solution to improve the operational safety of high-field HTS NI magnets against quench and potential damage during fault modes.

The first MICE Coupling Coil has been tested in a conduction-cooled environment in the new Solenoid Test Facility at Fermilab. We present an overview of the power and quench protection scheme, and report on the electrical and quench performance results obtained during cold power tests of the magnet.

Different means are investigated today to protect a rare earthâ€"bariumâ€"copper oxide (REBCO) coil against local thermal runaway, what is commonly called a ‘Quench’. Metal Insulated Coil or No-Insulated coil have been successfully introduced. However, these protections method may show other issues and are limited in terms of dynamics, making them impractical for fast applications. We successfully tested early detection of dissipative voltage followed by current dumping as a method to protect REBCO insulated test coils, even with engineering current density in the kA mmâˆ'2 range. Pick up coils can be used to compensate inductive coil voltage. In previous works we highlighted the presence of transient voltage due to the hysteretic current distribution in REBCO tape width, which can complicate the detection. We then developed a numerical electromagnetic model that reproduce the transient behavior of REBCO coils. Here we study a small REBCO coil instrumented with three different pick-up coils, including a co-wound pick-up whose coupling is close to perfect. The post processing and analysis of the simulation results makes it possible to identify in the transient coil voltage the contribution due to transient losses and coil inductance variation. The resulting evaluation of the REBCO coil inductance and its variations is validated by analysis of the pick-up coil signals. From a practical point of view, this work shows the possibility to have very sensitive early detection of thermal runaway if the threshold is adjusted based on the expected coil compensated voltage drift. The interest of using isolated high-strength co-wound reinforcement tape as pick-up coil is also highlighted. [ABSTRACT FROM AUTHOR]

The US LARP collaboration has been pursuing the development of Nb3Sn technology for the interaction region low-beta quadrupole magnets for the future LHC luminosity upgrade. A key component for safe operation of these high-field magnets is the quench protection system. Due to the high stored energy density and the low stabilizer fraction in the conductor, quench propagation in the windings needs to be accelerated to limit the hot spot temperature and coil internal voltages during a quench. For this purpose, quench protection heaters are used to introduce multiple quenches across the windings. Heater delay, i.e. the time delay between heater activation and normal zone initiation under the heater, is a critical design parameter. We present an analysis of the heater delays characteristics for Nb3Sn coil windings based on our recently developed Code for Heater Delay Analysis (CoHDA), and compare with experimental results for various operational currents and temperatures in the LARP HQ and LQ magnets. We demonstrate applicability of our simulation model for heater design optimization of the LHC type low-beta quadrupole coils.

Cross-sectional 2D models often represent a computationally efficient alternative to full 3D models, when simulating complex multi-physical magnet systems. However, especially for the case of self-protected, superconducting magnets, where the stored energy has to be dissipated within the magnet coils, the thermal diffusion and the quench development in all three dimensions become key aspects. In order to further improve the simulation of transients in 2D models, a new modelling method for simplified quench development along the direction of the transport current is introduced. The original 2D model is hereby utilized for modelling the thermal domain, and the electrical resistance of each turn is scaled by the estimated time-dependent fraction of quenched conductor. Furthermore, the turn to turn quench propagation following the electrical connections is implemented. The proposed approach allows a very computationally efficient and easy-to-implement calculation since the model is effectively two-dimensional while providing a good approximation of the coil resistance development with sufficient accuracy. In order to illustrate the proposed quench-propagation modelling approach, simulations are compared to experimental results for the case of a self-protected, superconducting Nb-Ti dipole magnet. In general, a very good agreement between measurements and simulations was achieved. [ABSTRACT FROM AUTHOR]

The upgrade project of the 25T-CSM to 30 T is on-going at HFLSM, IMR, Tohoku University. The goal is to obtain 30 T in a 32 mm warm bore by replacing the present Bi2223 insert coil with one wound using REBCO. In order to develop a robust REBCO high field insert, we adopt a two-tape bundle conductor with a face-to-back configuration. We confirmed that this conductor configuration mitigates effectively the risk posed by local defects in an R&D coil: a stable operation was achieved with negligible degradation in coil Ic even with a severe local defect on one of the two tapes. Quench protection from possible hotspot in the REBCO insert using an early detection method is made possible by the two-tape bundle configuration and the thick Cu stabilizer. Other R&D coils using such conductor were tested with large hoop stresses up to 460 MPa with no degradation. On the basis of these R&D studies, a robust REBCO insert is designed for the upgrade. The designed REBCO insert has a capability to achieve 35 T with enough Ic margin if we accept a maximum hoop stress of 500 MPa. [ABSTRACT FROM AUTHOR]

In 2011, a no-insulation (NI) winding technique was first proposed. Rare-Earth Barium Copper Oxide (REBCO) pancake coils using the NI winding technique are promising to generate an ultrahigh magnetic field, because the NI winding technique drastically enhances the thermal stability. When a local hot spot appears on a turn of the NI REBCO pancake coil, the enforced current can bypass into the adjacent turns to suppress the Joule heat generation. Recently, different types of REBCO coils to enhance the thermal stability by escaping the current flow from a local hot spot have been researched and developed. A few years ago, a REBCO single pancake coil whose upper surface was coated with conductive epoxy resin was proposed as one kind of NI winding techniques. The high thermal stability of conductive-epoxy-resin-coated (CERC) REBCO single pancake coil was demonstrated through an overcurrent test. However, the current behavior in the coil is still unclear. Therefore, we have newly developed an equivalent circuit model for CERC REBCO pancake coils. The sudden discharging and overcurrent tests were simulated for CERC REBCO pancake coils, and the resistance parameters were varied to investigate the coil stability. [ABSTRACT FROM AUTHOR]

This paper presents a recently developed Code for Heater Delay Analysis (CoHDA), which is a tool for modeling protection heater induced quenches in superconducting Nb3S high-field accelerator magnets. The CoHDA thermal model numerically computes the heat diffusion from the heater to the coil and estimates the time delay to quench initiation by comparing the coil temperature with its critical surface. The model takes into account heater geometry, power, and various insulation layers and coil properties. Computational heater delays are compared with experimental data from the U.S. Large Hadron Collider Accelerator Research Program Nb3S High-Gradient Quadrupole magnet with good agreement. Based on the results, CoHDA provides a useful tool for quench protection design in impregnated magnets. Copyright © 2014 IEEE.

The US LARP collaboration has been pursuing the development of Nb3Sn technology for the interaction region low-beta quadrupole magnets for the future LHC luminosity upgrade. A key component for safe operation of these high-field magnets is the quench protection system. Due to the high stored energy density and the low stabilizer fraction in the conductor, quench propagation in the windings needs to be accelerated to limit the hot spot temperature and coil internal voltages during a quench. For this purpose, quench protection heaters are used to introduce multiple quenches across the windings. Heater delay, i.e. the time delay between heater activation and normal zone initiation under the heater, is a critical design parameter. We present an analysis of the heater delays characteristics for Nb3Sn coil windings based on our recently developed Code for Heater Delay Analysis (CoHDA), and compare with experimental results for various operational currents and temperatures in the LARP HQ and LQ magnets. We demonstrate applicability of our simulation model for heater design optimization of the LHC type low-beta quadrupole coils.

This paper presents a recently developed Code for Heater Delay Analysis (CoHDA), which is a tool for modeling protection heater induced quenches in superconducting Nb3S high-field accelerator magnets. The CoHDA thermal model numerically computes the heat diffusion from the heater to the coil and estimates the time delay to quench initiation by comparing the coil temperature with its critical surface. The model takes into account heater geometry, power, and various insulation layers and coil properties. Computational heater delays are compared with experimental data from the U.S. Large Hadron Collider Accelerator Research Program Nb3S High-Gradient Quadrupole magnet with good agreement. Based on the results, CoHDA provides a useful tool for quench protection design in impregnated magnets. Copyright © 2014 IEEE.

High temperature superconducting (HTS) magnets often work at high energy density and have slow quench propagation speed, so a quench will present a serious risk to the safety of magnets. The quench protection method based on the dump resistance can effectively reduce the current and release the energy in the HTS magnets. However, too large dump resistance may cause excessive voltage across the magnets. A quench protection system consisting of dump resistances and metal discs has been proposed. Copper discs are often embedded in HTS magnets for conducting cooling and mechanical support. In the discharging process of HTS magnets, the copper discs can absorb energy from the magnets through magnetic coupling, thus accelerating the current decay of the magnets. This quench protection method is more effective than using dump resistance alone. In this paper, the effect of different copper discs on the discharging process of HTS coils is discussed. Eight types of copper with different residual resistivity ratios (RRR) are applied. The results show that with the increase of the RRR of the copper disc, the current decay rate of the coil increases, and the energy absorbed by the copper disc from the coil increases. The role of different copper discs in the fast quench protection of the coil can be sorted as: RRR = 300 > RRR = 100 > RRR = 80 > RRR = 60 > RRR = 40 > RRR = 30 > RRR = 20 > RRR = 10. The copper disc with RRR of 300 shows the best performance in quench protection of HTS coils.

Two identical MICE coupling coils have the largest diameter and stored energy, at 13 MJ each, of all coils in the Muon Ionization Cooling Experiment (MICE). The coils have an inner diameter of 1.5 m and radial and axial builds of 102.5 and 285 mm, respectively. The coils contain approximately 15 936 turns and are wound with a single rectangular NbTi strand with a copper-to- superconductor ratio of 3.9:1. Each coil is conduction cooled using three cryocoolers, which maintain an operating temperature at about 4.5 K. Each coil is powered through a pair of series-connected copper and 500 A HTS current leads. The quench protection analyses described here show that subdividing the winding into four or more, cold-diode-protected subsections maintain hot spot temperatures below 150 K and internal winding voltages below 300 V. The superconducting subdivision interconnect loops are protected by heat sinking them to the aluminum winding housing. Stabilizing the coil leads from the winding to HTS current leads minimizes the likelihood of lead quench. The first of three coils will be tested at Fermi Lab and the final two coils will be installed in MICE at Rutherford Laboratory. © 2011 IEEE.

MRI magnets and other magnets that have a low current and high self-inductance are passively quench-protected with a system that includes sub-divided coils with resistors and diodes that are in parallel with sections of the coils. The primary purpose of coil sub-division is to protect the coil from the high voltages that can occur during a quench. In the event of a lead failure (conventional or superconducting) between the coil and its power supply or its persistent switch, the total current in the coil flows through the diodes and resistors in parallel with the coil. When a lead fails, the current decay time constant for the coil current can be quite long. It is desirable that the coil quench in a time that is short compared to the coil current decay time constant. Experience shows that the heating from the resistors and diodes will eventually quench the magnet. This paper presents methods for shortening the time between a lead failure or a persistent switch failure and the eventual magnet quench. © 2011 IEEE.

In the quench protection (QP) process of superconducting fusion devices, the operating reliability and efficiency of power components are affected by stray parameters of the fast discharge resistor (FDR) system, especially the system stray inductance. In this paper, the fundamental condition of the QP operating process and the large power FDR system structure layout for the Large-scale Superconductor Test Facility (LSTF) are presented. The negative affected VCB, CPC circuit action, and the energy discharging process are further analyzed. The stray inductance optimization method of the resistor module and structure connections are proposed to reduce the stray inductance value. Finally, the optimization results are presented by the Q3D module of the FEA software.

The quench protection system in a large-scale superconductor test facility (LSTF) aims to protect the superconducting magnets from being damaged by long time and severe conducting current. A super-high pulse current from oscillation between a pulse inductor and a storage capacitor flows reversely into the main circuit to force the current in the main circuit cross zero, which ensures the reliable turn-off of the mechanical switch to protect the superconducting magnets. Furthermore, the pulse inductor also plays an essential role in adjusting the pulsewidth and the limiting pulse peak value. For the inductor, the pulse current is up to 130 kA and the rated inductance is $30~\mu \text{H}$. To release the electromagnetic (EM) force largely and reinforce the structure and insulation properties, a circular multi-winding structure with epoxy resin-casting technique is presented. Based on the 2-D/3-D model built in finite element analysis software, the structure resist, deformation, heat, and EM environment of the design are simulated. The terminals are also optimized to minimize the damage from the EM force and extend the operation life of the inductor. In addition, a fatigue analysis is carried out to estimate the working life of the inductor and verify the reliability of the structure under the 130-kA pulse current working condition. [ABSTRACT FROM AUTHOR]

The conductive components of the pyro-breaker in the quench protection system (QPS) have high current density, a large number of electrical contacts and high thermal flux. The water system needs to meet the requirements of cooling and arc extinguishing at the same time. In a previous study, the bottleneck of the steady-state capacity appeared in the barrel conductor of the commutation section, which has a cylindrical cavity. The thermal stability of the commutation section at 100 kA level was simulated in ANSYS/Workbench. The results indicate a certain level of enhancement of the convective heat transfer coefficient of the cavity is required to reach the current capacity. However, the fluid flow inside the cavity is very complex, and the convective heat transfer coefficient is difficult to calculate. In this paper, Computational fluid dynamics (CFD) is applied to the optimization of the cooling water system of the pyro-breaker. By studying the enhancement method of convective heat transfer, optimization of the structure and processing method of the water channel are proposed. The convective heat transfer coefficients of the cylindrical cavity in these optimizations were calculated in CFX. A set of optimizations of the cavity, which can meet the requirements of China Fusion Engineering Test Reactor (CFETR), were obtained and verified by experiments.