1. Parametric analysis of industrial spray dryer for performance enhancement applicable in effluent management.
- Author
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Patel, Sanjay Kumar and Bade, Mukund Haribhau
- Subjects
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HEAT recovery , *SPRAY drying , *HUMIDITY , *THERMAL efficiency , *HEATING - Abstract
In this work, the industrial case study of effluent drying with a direct and hybrid heat recovery configuration is investigated for the purpose of improving heat recovery potential and understanding the influence of various design parameters on the performance indicators in the spray drying process. Initially, data collection and performance analysis of industrial spray dryer of effluent management is performed. Then, the effect of design variables such as recirculation ratios, mass flow rate of dry hot air, water vapor, temperature of the mixing chamber, and heat input on performance parameters (thermal efficiency, energy savings, and the sustainability index) are evaluated for several configurations of the spray drying unit used in effluent management. As an outcome, substantial improvement in energy efficiency (83%) and energy-saving (26%) was achieved for a spray drying system with a 70% recirculation ratio of exhaust air for a hybrid heat recovery configuration, which is approximately 2.5% higher than the direct heat recovery configuration and it is significantly higher than that without an energy recovery system. In addition, a significant reduction in the blower power and heat input is noted in the direct and hybrid heat recovery system. The sustainability index is higher for the hybrid heat recovery configuration, indicating it being the most environment friendly configuration. The absolute humidity in the exhaust air is kept constant during entire investigation for uniformity in analysis. [ABSTRACT FROM AUTHOR]
- Published
- 2022
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