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The reliability of components of industrial electrical assets fed by power electronics might be at risk due to the type and extent of electrothermal stresses. The move of power electronics toward higher levels of voltage, switching frequency, slew rate, and specific power increases the risk of partial discharge inception and thus of accelerated extrinsic aging and premature failure. The reaction to this challenge is to embrace the concept of partial discharge-free (PD-free) design and operation. This paper presents a PD-free approach to the design of laminated busbars, considering both AC and DC insulation subsystems, and focusing on surface insulation. The availability of a recently proposed model to estimate the inception field is a key tool. The model is validated through PD measurements performed on a laminated busbar, using new automatic software that can identify the type of source generating PD. Combined with electric field calculations, the model provides estimates of the PD inception voltage which are almost coincident with the measurement results. Inception voltages in the order of 10 kV and 20 kV have been observed for AC and DC excitation, respectively. In the case of DC supply, tests at different ambient temperatures, 25 °C and 60 °C, indicate that the inception voltage does not change significantly with temperature. Disposability, scalability to any voltage/power, and capability to work, potentially, for any other type of insulation system, are interesting features of the proposed approach, which are discussed in the paper.

Abstract The design of high voltage and medium voltage AC and DC standoff insulators, and, in general, of insulation systems where surface and interface properties are predominant factors, is based on specifications and standards that rely upon long‐term experiences and lab testing. Surface insulating properties depend on electrical and thermal stresses, besides environmental factors, and the inception of extrinsic ageing phenomena, such as partial discharges, can be already a cause of reduced reliability and premature failure (for organic insulating materials). An innovative approach, based on field simulation, discharge modelling, and partial discharge inception measurements is presented by the authors, which can establish a solid basis to optimise insulation design for any type of supply voltage waveform. This method, the three‐leg approach, is applied here to a cable system under AC sinusoidal voltage, but it can work for any type of insulation system, such as bushings, switch gears, transformers, rotating machines, and power electronics boards.

This paper proposes an integral formulation for calculating the magnetic and ohmic losses in rectangular wires immersed in an external 3D magneto-quasi-static field. The formulation is based on some simplifying assumptions that allow to employ a collocation method with constant elements for the discretization, reducing the computational burden. Even if the assumptions introduce an approximation, for the application at hand the numerical tests have shown that the accuracy is still acceptable. Moreover, the computational time is drastically reduced with respect to other approaches based on the finite element method.

Accurate modeling and simulation of electric field transients in HVDC cables is an important support to optimize insulation system design and to evaluate the influence of voltage transients and steady-state conditions on accelerated ageing mechanisms and insulation reliability. Traditionally, field models considering time-independent permittivity and conductivity are used, but this approach neglects polarization mechanisms and charge trapping-detrapping phenomena. This article includes polarization dynamics in the field model and shows that its impact on transient electric field simulations in HVDC paper-insulated cables can be significant. A method is presented to infer the model parameters from experimental polarization and depolarization current measurements.

Simulating and modelling electric field dynamics in the insulation of medium- and high-voltage DC electrical systems is needed to support insulation design optimization and to evaluate the impact of voltage transients on ageing mechanisms and insulation reliability. In order to perform accurate simulations, appropriate physical models must be adopted for the insulating material properties, particularly conductivity, which drives the electric field in a steady-state condition and contributes to determining the field behavior during voltage and load transients. In order to model insulation conductivity, polarization, and conduction, mechanisms must be inferred through charging and discharging current measurements, generally performed at different values of electric field and temperatures in flat specimens of the material under study. In general, both mechanisms are present, but one of them may be predominant with respect to the other depending on type of material. In this paper, we showed that models based on predominant polarization mechanisms were suitable to describe impregnated paper, but not polymers used for HV and MV DC insulation. In the latter case, indeed, trapping–detrapping and conduction phenomena were predominant compared to polarization, thus conductivity models had to be considered, in addition to or as a replacement of the polarization model, in order to carry out proper electric field simulations.