1. Optimization of the supercritical carbon dioxide foaming process for biodegradable polylactide using response surface methodology
- Author
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Pakorn Opaprakasit, advisor, Yudanto, Yusuf Arya, Pakorn Opaprakasit, advisor, and Yudanto, Yusuf Arya
- Abstract
An optimization study utilizing response surface methodology (RSM) and central composite design (CCD) was conducted to investigate batch foaming processes using supercritical CO2 as the physical blowing agent for neat polylactide (PLA) and polylactide/polyurethane (PLA/PU) blend foams. This study investigates the effect of single processing parameters on the properties of neat PLA foams. We demonstrate a complex interplay between foaming conditions and resulting foam properties, driven by competing effects of cell collapse and nucleation under varying temperatures, pressure, and time. Notably, thicker cell walls and higher sphericity, achieved through optimized foaming conditions, significantly enhance the foam’s compressive modulus and resistance to localized collapse. These findings underscore the critical role of processing parameters in tailoring the mechanical properties of PLA foams for diverse applications. Significant interactions between foaming process parameters were identified, impacting the properties of neat PLA foams. Foam density and average cell size exhibited an inverse relationship with foaming temperature and time. Initially, increases in both parameters decreased foam density and increased average cell size, attributed to enhanced gas dissolution at higher temperatures and longer durations, promoting rapid cell growth. Subsequent rises in these factors slightly increased foam density, possibly due to instability of foam structure and excessive gas diffusion. Compressive modulus was influenced by temperature and time, achieving the highest modulus at 50% strain under shorter foaming times and lower temperatures, facilitating rapid PLA solidification and smaller crystallite growth. Cell density decreased with rising temperature and pressure, likely from increased CO2 dissolution fostering more cell nuclei and reduced cell merging. Optimal lightweight PLA foams were obtained at 180°C, 165 bar, and 2.3 hours. Moreover, chemically recycled PLA, synth
- Published
- 2023