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The Full Matrix Capture (FMC) and Total Focusing Method (TFM) combination is often considered the gold standard in ultrasonic nondestructive testing, however it may be impractical due to the amount of time required to gather and process the FMC, particularly for high cadence inspections. This study proposes replacing conventional FMC acquisition and TFM processing with a single zero-degree plane wave (PW) insonification and a conditional Generative Adversarial Network (cGAN) trained to produce TFM-like images. Three models with different cGAN architectures and loss formulations were tested in different scenarios. Their performances were compared with conventional TFM computed from FMC. The proposed cGANs were able to recreate TFM-like images with the same resolution while improving the contrast in more than 94% of the reconstructions in comparison with conventional TFM reconstructions. Indeed, thanks to the use of a bias in the cGANs' training, the contrast was systematically increased through a reduction of the background noise level and the elimination of some artifacts. Finally, the proposed method led to a reduction of the computation time and file size by a factor of 120 and 75, respectively., Competing Interests: Declaration of Competing Interest The authors declare the following financial interests/personal relationships which may be considered as potential competing interests: Nathan Molinier reports financial support was provided by Evident Scientific. Nathan Molinier reports financial support was provided by Natural Sciences and Engineering Research Council of Canada. Guillaume Painchaud-April and Alain Le Duff reports a relationship with Evident Scientific that includes: employment., (Copyright © 2023 Elsevier B.V. All rights reserved.)

Phased array ultrasonic testing (PAUT) based on full matrix capture (FMC) has recently been gaining popularity in the scientific and nondestructive testing communities. FMC is a versatile acquisition method that collects all the transmitter-receiver combinations from a given array. Furthermore, when postprocessing FMC data using the total focusing method (TFM), high-resolution images are achieved for defect characterization. Today, the combination of FMC and TFM is becoming more widely available in commercial ultrasonic phased array controllers. However, executing the FMC-TFM method is data-intensive, as the amount of data collected and processed is proportional to the square of the number of elements of the probe. This shortcoming may be overcome using a sparsely populated array in transmission followed by an efficient compression using compressive sensing (CS) approaches. The method can therefore lead to a massive reduction of data and hardware requirements and ultimately accelerate TFM imaging. In the present work, a CS methodology was applied to experimental data measured from samples containing artificial flaws. The results demonstrated that the proposed CS method allowed a reduction of up to 80% in the volume of data while achieving adequate FMC data recovery. Such results indicate the possibility of recovering experimental FMC signals using sampling rates under the Nyquist theorem limit. The TFM images obtained from the FMC, CS-FMC, and sparse CS approaches were compared in terms of contrast-to-noise ratio (CNR). It was seen that the CS-FMC combination produced images comparable to those acquitted using the FMC. Implementation of sparse arrays improved CS reconstruction times by up to 11 folds and reduced the firing events by approximately 90%. Moreover, image formation was accelerated by 6.6 times at the cost of only minor image quality degradation relative to the FMC.

Adhesively bonded structures are widely used to facilitate the manufacturing process and enhance the performance of critical components in the aerospace, automotive, and energy industries. The assessment of the bond layer using the propagation of ultrasonic guided waves has been extensively investigated in the literature using several different approaches. In this study, a finite element (FE) model was used to simulate the dispersion curves of the modes propagating in an aluminum/adhesive/aluminum bonded structure. The simulated dispersion curves were systematically compared with the experimental measurements to retrieve the shear modulus of the adhesive layer during its curing process. The optimization procedure was able to perform inversion with minimum prior knowledge of the adhesive layer properties. In general, the proposed FE-based forward model was able to match the experimental dispersion curves during curing. Notwithstanding some discrepancies observed in the early to intermediate state of curing, the predicted model parameters were in agreement within 6% of the values obtained by the reference methods. The optimal shear modulus was estimated at 1.55 GPa at the end of the curing, against a reference value of 1.47 GPa.

In the field of ultrasonic nondestructive testing (NDT), the total focusing method (TFM) and its derivatives are now commercially available on portable devices and are getting more popular within the NDT community. However, its implementation requires the collection of a very large amount of data with the full matrix capture (FMC) as the worst case scenario. Analyzing all the data also requires significant processing power, and consequently, there is an interest in: 1) reducing the required storage capacity used by imaging algorithms, such as delay-and-sum (DAS) imaging and 2) allowing the transmission and postprocessing of inspection data remotely. In this study, a different implementation of the TFM algorithm is used based on the vector coherence factor (VCF) that is used as an image itself. This method, also generally known as phase coherence imaging, presents certain advantages, such as a better sensitivity to diffracting geometries, consistency of defect restitution among different views, and an amplitude-free behavior as only the instantaneous phase of the signal is considered. Some drawbacks of this method must also be mentioned, including the fact that it poorly reproduces planar reflectors and presents a lower signal-to-noise ratio (SNR) than amplitude-based methods. However, previous studies showed that it can be used as a reliable tool for crack-like defect sizing. Thus, a lightweight acquisition process is proposed through single-bit digitization of the signal, followed by a phase retrieval method based on the rising and falling edge locations, allowing to feed the phase coherence imaging algorithm. Simulated and experimental tests were first performed in this study on several side-drilled holes (SDHs) in a stainless steel block and then extended to an experimental study on angled notches in a 19.05-mm ( 3/4" )-thick steel sample plate through multiview imaging. Results obtained using the array performance indicator (API) and the contrast-to-noise ratio (CNR) as quantitative evaluation parameters showed that the proposed lightweight acquisition process, which relies on binary signals, allows a reduction of the data throughput of up to 47 times. This throughput reduction is achieved while still presenting very similar results to phase coherence imaging based on the instantaneous phase derived from the Hilbert transform of the full waveform. In an era of increasing wireless network speed and cloud computing, these results allow considering interesting perspectives for the reduction of inspection hardware costs and remote postprocessing.

Time of flight diffraction (TOFD) is considered a reliable non-destructive testing method for the inspection of welds using a pair of single-element probes. On the other hand, ultrasonic phased array imaging has been continuously developed over the last couple of decades, and now features powerful algorithms, such as the total focusing method (TFM) and its multi-view approach to rendering detailed images of inspected parts. This article focuses on a different implementation of the TFM algorithm, relying on the coherent summation of the instantaneous signal phase. This approach presents a wide range of benefits, such as removing the need for calibration, and is highly sensitive to defect tips. This study compares the sizing and localization capabilities of the proposed method with the well-known TOFD. Both instantaneous phase algorithm and TOFD do not take advantage of the signal amplitude. Experimental tests were performed on a ¾″-thick steel sample with crack-like defects at different angles. Phase-based imaging techniques showed similar characterization capabilities as the standard TOFD method. However, the proposed method adds the benefit of generating an easy-to-interpret image that can help in localizing the defect. These results pave the way for a new characterization approach, especially in the field of automated ultrasonic testing (AUT).