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Dilute acid hydrolysis is the most common and effective method for converting lignocellulosic substrates into fermentable sugars. However, this hydrolysis partially degrades the lignin into phenolic compounds (PC), inhibiting the fermentation medium by retaining it in the hydrolyzate. Response surface methodology is a modeling and optimization technique used to examine the effect of multiple factors on a given response. In this study, shows the removal of PC from cocoa pod husks hydrolyzate, while preserving a considerable level of reducing sugar (RS). An Alkalinization from pH 11 with NaOH, then readjustment of pH to 6 with H2SO4 were first carried out, while eliminating 89.39% of PC and 13.41% of sugars. Then, an optimization of the activated carbon detoxification of the hydrolyzate was carried out by considering the contact time factors (X1), carbon to hydrolyzate ratio (X2) and the agitation speed (X3) in a Box-Behnken plan. The optimal conditions were 60 min of contact, a carbon to hydrolyzate ratio of 1.984% (w/v), and a stirring speed of 180 revolutions per minute (rpm). 0.153 mg/mL of PC and 6.585 mg/mL of RS remained in the hydrolyzate, corresponding to 95.18% of PC and 28.88% of RS lost.

Cocoa pod husks are a type of biomass that is still poorly explored. This work was carried out as part of the optimization of the delignification process for this residue with potassium hydroxide, to maximize the reducing sugars content. Screening for potentially influencing factors showed that the biomass to solvent ratio and the temperature had the greatest effect on the delignification process. Optimization of these factors using a composite central plan revealed that the quadratic model was the most suitable for predicting the rate of delignification. The predicted R² (0.815) was in good agreement with the adjusted R² (0.906). The correlation coefficient (R2 = 0.945) between the predicted and experimental results confirmed the fit of the model. The optimal conditions were a biomass to solvent ratio of 9.14% and a temperature of 128 °C, which resulted in a maximum degree of delignification of 93.9%, with 80% of the solids recovered. This study found that the removal of extractables before the pretreatment considerably improved the delignification of cocoa pod husks and the production of reducing sugars, which increased from 3.15 ± 0.006 mg/mL to 5.33 ± 0.143 mg/mL. Scanning electron microscopy and X-ray diffraction confirmed physicochemical changes in the biomass after pretreatment. [ABSTRACT FROM AUTHOR]

Cocoa is among the most cultivated and important tropical crops in the world, and it is economically viable in the agro-pastoral systems of tropical Africa. Further, the amount of cocoa residue is steadily increasing due to the strong worldwide demand for chocolate products. This review of cocoa residue found that an average of 18 publications per year were published in the last 10 years. The most common type of publication on cocoa pod husks (CPH) was newspaper articles, which comprised 50% of the publications. This review examines the use of CHP in sustainable development, agrochemical materials, and agro-materials through their potential valorizations into high value-added products. Indeed, CPH is an abundant, accessible, and renewable resource of bioproducts, dietary fibers, nutraceuticals, functional foods, pectin, antioxidant compounds, theobromine, and minerals. Potential food applications of CPH include the production of flavor compounds, gums, texturing agents, and others. The production of biomaterials for food and non-food use, biofuels, and organic acids, such as lactic acid (the polymerization of which produces the PLA used in bioplastic production), are several potential areas for the biotechnological development of CPH and its fractions. [ABSTRACT FROM AUTHOR]