1. Determining the influence of the condition of rock-destroying tools on the rock cutting force
- Author
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Vasil Ivasiv, Andriy Yurych, Sergii Zabolotnyi, Lidiia Yurych, Vasyl Bui, and Orest Ivasiv
- Subjects
Materials science ,020209 energy ,0211 other engineering and technologies ,Energy Engineering and Power Technology ,02 engineering and technology ,engineering.material ,Industrial and Manufacturing Engineering ,Well drilling ,Degree (temperature) ,Carbide ,Management of Technology and Innovation ,lcsh:Technology (General) ,021105 building & construction ,0202 electrical engineering, electronic engineering, information engineering ,lcsh:Industry ,Specific energy ,Geotechnical engineering ,Electrical and Electronic Engineering ,well drilling ,destruction of rock when drilling ,pdc bits ,Applied Mathematics ,Mechanical Engineering ,Work (physics) ,Diamond ,Drilling ,Computer Science Applications ,Control and Systems Engineering ,cutting force ,engineering ,lcsh:T1-995 ,lcsh:HD2321-4730.9 ,Resultant force - Abstract
At present, the most common tools for drilling operations are those rock-destroying ones that are equipped with cutting elements made from polycrystalline diamonds (PDC) and diamond carbide inserts (DCI). Given this, it is a relevant task to study the influence of the degree of wear of cutting elements on the strength and energy parameters of the process of rock destruction. In order to determine this influence, we have experimentally investigated the cutting process involving a single cutter under laboratory conditions. The mean values of the cutting force components (circular ((Рz) and normal (Рy)) have been established at the cutting depth 0.5; 1.0; 1.5; and 2.0mm, at a varying degree of the cutting element wear (a flat of 0; 5.0; and 8.0mm). We have determined the magnitude of cutting work and the specific energy of rock destruction. At a cutting depth of 0.5mm, with an increase in the cutting element wear rate from 0 to 8mm, the magnitude of work grows from 0.06376 to 0.121 N∙m. At a cutting depth of 2.0mm, the magnitude of work increases from 0.624 to 3.603 N∙m. The energy intensity of the rock destruction process increases, with an increase in the cutting depth from 0.5 to 2.0mm, from 3.88kJ/m2to 11.66kJ/m2for a sharp cutter. Based on the study results, we have built dependence charts of the average values of the cutting force components and its normal component (Рy) on cutting depth and the cutting element wear degree. The results obtained have shown a significant influence of the size of the wear flat on the increase in the process strength parameters, which is the basis for regulating a wear degree of cutting elements during drilling. We have established the tendency towards a growth in the resultant force and specific work of rock cutting by a cutting element with an increase in wear degree. This makes it possible to determine, based on the indicators of fluctuations in the instantaneous strength values during drilling of wells, or based on a change in power, the wear degree of the cutting elements, and to predict the probability of their destruction
- Published
- 2020
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