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Nowadays, great emphasis is rightly given in the scientific community to hydrogen production from electrolysis. However, to achieve the politically stated target ambitions, all low-carbon sources for hydrogen production must be considered. The present work proposes a local production system of negative carbon hydrogen from lignocellulosic residual biomass using gasification and gas separation through H2-selective membranes as enabling technologies. The feedstock is pruning. In addition, the system produces heat and power for a Renewable Energy Community (REC) to increase the economic feasibility of hydrogen production via their sale. A modular basic plant is sized, based on a simplified system envisaged for RECs under the current regulatory framework in Spain (electrical renewable output of 100 kW). A network of these modular basic plants in the province of Huesca (Aragón) is simulated to create a system of hydrogen refueling stations for mobility in that area. A Levelized Cost of Hydrogen (LCOH) is proposed, comprehending the whole production chain from “field to tank”, which is significant in areas where there is no infrastructure for the production and distribution of hydrogen for automotive purposes. The resulting LCOH for the whole system is 8.90 EUR/kg. Sensitivity analysis potentially values a lower LCOH, which unveils that hydrogen mobility can be largely competitive with diesel one.

In the pathway towards decarbonization, hydrogen can provide valid support in different sectors, such as transportation, iron and steel industries, and domestic heating, concurrently reducing air pollution. Thanks to its versatility, hydrogen can be produced in different ways, among which steam reforming of natural gas is still the most commonly used method. Today, less than 0.7% of global hydrogen production can be considered low-carbon-emission. Among the various solutions under investigation for low-carbon hydrogen production, membrane reactor technology has the potential, especially at a small scale, to efficiently convert biogas into green hydrogen, leading to a substantial process intensification. Fluidized bed membrane reactors for autothermal reforming of biogas have reached industrial maturity. Reliable modelling support is thus necessary to develop their full potential. In this work, a mathematical model of the reactor is used to provide guidelines for their design and operations in off-design conditions. The analysis shows the influence of temperature, pressures, catalyst and steam amounts, and inlet temperature. Moreover, the influence of different membrane lengths, numbers, and pitches is investigated. From the results, guidelines are provided to properly design the geometry to obtain a set recovery factor value and hydrogen production. For a given reactor geometry and fluidization velocity, operating the reactor at 12 bar and the permeate-side pressure of 0.1 bar while increasing reactor temperature from 450 to 500 °C leads to an increase of 33% in hydrogen production and about 40% in HRF. At a reactor temperature of 500 °C, going from 8 to 20 bar inside the reactor doubled hydrogen production with a loss in recovery factor of about 16%. With the reactor at 12 bar, a vacuum pressure of 0.5 bar reduces hydrogen production by 43% and HRF by 45%. With the given catalyst, it is sufficient to have only 20% of solids filled into the reactor being catalyti