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GaAs surfaces require electrical and chemical passivation for semiconductor devices, but in order to have air stable passivation, high temperatures have been previously required in the passivation step. Here, we demonstrate air-stable, ex situ plasma passivation of GaAs using consecutive hydrogen and nitrogen plasmas at room temperature. No pre-clean using deoxidizing wet chemistry or other means is required. The hydrogen plasma step removes surface oxides and As, which leaves a Ga-rich layer that the nitrogen plasma then turns to GaN. The formed GaN layer efficiently passivates the surface. The plasma-passivated GaAs shows upto 5 × room-temperature photoluminescence after 1 year, and room-temperature time-resolved photoluminescence demonstrates robust passivation even after 3 years, both comparisons to similarly aged unpassivated GaAs. Atomic force microscopy was used to confirm that the passivated surfaces can be made smooth enough for microelectronic applications. Grazing incidence x-ray diffraction indicated that the nitride films are amorphous, and energy-dispersive x-ray spectroscopy was used to estimate the nitrogen content. We used a common inductively coupled plasma reactive ion etching system for plasma passivation, thus enabling the rapid adoption of this technique. [ABSTRACT FROM AUTHOR]

Superalloys go through cyclic oxidation which refers to the progression of reputed exposure of materials to alternating oxidizing and non-oxidizing environments at high temperatures. The oxidation behavior of cobalt-based superalloy coatings depends on several variables, including the environment, surface roughness, manufacturing conditions, & coating composition. Because of their higher temperatures and protective oxide layer, coatings with a greater cobalt concentration are more oxidation-resistant. The behavior of oxidation is influenced by surface roughness, where rough surfaces offer greater surface area to oxidation while smooth surfaces decrease interaction with the environment. The microstructure and porosity of the coating are further impacted by processing variables used in thermal spraying, including temperature, particles velocity, and spray distance. Adding reactive components to the coating composition, such as silicon and aluminum, and applying post-treatments like nitriding or sealing are two ways to increase oxidation resistance. A greater temperature and particle speed can lead to a denser with less porous covering, improving the oxidation process resistance. The two typically used heat spraying techniques are high-velocity oxy-fuel (HVOF) and plasma spraying. To increase the resistance to oxidation of thermal spray cobalt-based superalloy coating, some strategies have been devised, such as inclusion of reactive materials, such as aluminum and silicon, which is the coating composition. These elements may establish an oxide layer protecting the coating's appearance, preventing further oxidation. [ABSTRACT FROM AUTHOR]

Zirconium (Zr) alloy fuel cladding is exposed to harsh environments such as high temperature and high pressure for a long time. Surface modification technology can effectively improve its high-temperature oxidation resistance. In this work, pulse laser nitriding technology was used to perform laser nitriding treatment on Zr alloys at different laser energies. The effect of different energy levels of laser nitriding treatments on the superheated steam corrosion resistance of Zr alloys was studied. First-principles was used to reveal the mechanism of how the diffusion layer improves the performance of Zr alloys in resisting superheated steam corrosion after nitriding treatment. Results indicate that the surface of Zr alloys treated with laser nitriding exhibits a molten feature. When the laser energy is 100 mJ, N mainly exists in the form of a diffusion layer in the Zr alloy substrate. As the laser energy rises to 200 mJ and above, the ZrN phase is generated. After 1000 h of superheated steam corrosion, the corrosion weight gain of the 100 mJ sample was reduced by approximately 50 % compared to the Zr alloy. The corrosion weight gain of the 400 mJ sample increased by approximately 12 %. The presence of the ZrN phase accelerates the oxidation degradation rate of Zr alloy. When N atoms exist as a diffusion layer, the transition from tetragonal zirconia to monoclinic zirconia can be suppressed. First-principles calculations showed that when O and N atoms coexist in the Zr alloy substrate, their binding performance with surface O is significantly decreases, thus further improving the 100 mJ sample's resistance to superheated steam corrosion. [ABSTRACT FROM AUTHOR]

Two ASTM A295 52100 bearing steels with different concentrations of Al (0.02 and 1.90 wt%) were nitrided by three processes: pure nitriding (gas), oxy-nitrocarburizing (gas) and salt bath nitriding. To assess their electrical performance, the area-specific resistance (ASR) of the surface was measured by the four-point probe method. The microstructure of the surface layer was investigated by using X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results showed that the ASR of the non-nitrided sample was only approximately 0.005 Ω cm2, but it became larger after all nitriding processes. Among the 0.02 wt% Al-added samples, the greatest ASR was approximately 30 Ω cm2 for the sample nitrided in a salt bath, which can be ascribed to the large amount of oxides (Fe3O4) in the compound layer that exhibits higher electrical resistivity than other nitrides (ε-Fe3N and γ′-Fe4N) observed in the pure or oxy-nitrocarburized samples. Additionally, the addition of Al significantly increased the ASR in the salt bath nitrided sample, which indicated that the Al2O3 formed along the pores in the compound layer played an important role in improving the electrical resistance. [ABSTRACT FROM AUTHOR]

The aims of this study were to explore the nitriding mechanism of Ti‐6Al‐4 V alloy in Al2O3‐based refractories. Al2O3‐based composite refractories were fabricated using Ti‐6Al‐4 V and sintered alumina as main materials, followed by nitriding at different temperatures in a nitrogen atmosphere. Phase and microstructure evolution of the products was analyzed by X‐ray diffraction and field‐emission scanning electron microscopy equipped with energy‐dispersive X‐ray spectroscopy. The results reveal a multi‐stage nitridation process of Ti‐6Al‐4 V at different temperatures. At 900°C, nitridation of the Ti‐6Al‐4 V surface results in the formation of a (Ti,V)N solid solution, while Al and V migrate inward, forming intermetallic compounds Ti3Al and a‐Ti (Ti1‐x‐yVxAly) with rich Al and V. At 1100°C, nitridation of Ti3Al produces intermediate products like Ti2AlN or Ti3AlN, with continued inward migration of Al or V to form the intermetallic α2 phase of (Ti1‐xVx)3yAly in the center of the alloy particles. At 1300°C, decomposition of Ti2AlN or Ti3AlN results in the outward migration of Al atoms and the presence of AlN on the outer layer of Ti‐6Al‐4 V particles, thus forming a hollow structure. Finally, at 1500°C, the (Ti,V)N solid solution grains grow as a result of further diffusion and dissolution of nitrogen. [ABSTRACT FROM AUTHOR]

The focus of this research is to examine the feasibility of using laser texturing as a method for surface preparation prior to thermal spraying. The experimental part includes the thermal spraying of a Stellite 6 coating by High Velocity Oxygen Fuel (HVOF) technology on laser-textured substrates. The thermal spraying of this coating was deposited both on conventional substrate material (low carbon steel) and on substrates that had been previously heat treated (nitrided steel). The properties of the coatings were analysed using scanning electron microscopy (SEM), optical microscopy (OM) and Raman spectroscopy. Adhesion was assessed through a tensile adhesion test. The results showed the usability of laser texturing in the case of carbon steel, which was comparable or even better than traditional grit blasting. For nitrided steel, the problem remains with the hardness and brittleness of the nitrided layer, which allows for the propagation of brittle cracks near the interface and thus reduces the adhesion strength. [ABSTRACT FROM AUTHOR]

ABSTRACT Furnace components are made from heat‐resistant materials that must withstand the long‐term effects of the atmospheres used during heat treatment. In a nitriding furnace, the atmosphere usually consists of various gaseous media that react not only with the treated parts but also with the furnace equipment. This leads to thermochemical corrosion, even with carefully selected heat‐resistant and stainless steels or nickel‐based alloys. The present research focuses on determining the long‐term effects of ammonia‐containing atmospheres on the metallic furnace materials AISI 309, AISI 314, Alloy 600, and Alloy 601. The materials studied were exposed to numerous nitriding or nitrocarburizing treatments for more than 10 years to investigate the long‐term effects of repeated contact with ammonia‐containing atmospheres. The surface layers of the samples were characterized by several methods to determine the microstructural changes due to nitrogen absorption. A different nitrogen absorption of the metallic furnace materials from the heat treatment atmosphere, depending on the material properties, could be proven by the investigations. [ABSTRACT FROM AUTHOR]

3D printed mixed matrix membrane (MMM) thin film, as a novel adsorbent, was introduced for the extraction of two steroid hormones from wastewater and tap water samples before their determination by high-performance liquid chromatography. The designed adsorbent was fabricated as thin film utilizing digital light processing (DLP) 3D printing. The thin film was made of acrylate photo resin, graphitic carbon nitride (g-C3N4), and polyvinylpyrrolidone and its application was investigated for thin film microextraction of 17β-estradiol (E2) and estrone (E1). The morphology of the 3D printed film surface and its chemical changes were studied using field emission scanning electron microscopy and attenuated total reflectance-Fourier transform infrared spectroscopy, respectively. The surface wettability of the proposed MMM films was measured by water contact angle analysis and its porosity was studied by N2 adsorption/desorption analysis. To attain optimal microextraction performance, optimization of both thin film composition and microextraction procedure was conducted, followed by a thorough evaluation of figures of merit under the optimized conditions. The limits of detection and quantitation were determined to be 1.5 and 5 µg L−1 for both E2 and E1. The linear dynamic range for both compounds was from 5 to 150 µg L−1. The method's repeatability was investigated on a single film for 6 extractions, as well as on 3 different films and the relative standard deviation values were 4.43 and 4.91 for E2 and 5.36 and 6.03 for E1, respectively. [ABSTRACT FROM AUTHOR]

The document discusses advances in low-temperature nitriding and carburizing of stainless steels and metallic materials to enhance their surface properties. By using low-temperature treatments, expanded phases can be formed in stainless steels, improving surface hardness, wear and fatigue resistance, and corrosion resistance. These treatments have been successful in various stainless steel grades, as well as non-ferrous alloys, and have been applied to additively manufactured parts. The research aims to provide valuable insights for scientists and engineers involved in surface engineering processes for stainless steels and metallic materials. [Extracted from the article]

This paper presents a comparison of two-component ammonia-based inlet atmospheres diluted with either hydrogen (NH3/H2) or nitrogen (NH3/N2). Taking advantage of the features of inlet atmospheres diluted with nitrogen and hydrogen, four two-stage processes were designed and carried out, which were juxtaposed with two single-stage processes carried out only in an NH3 atmosphere. A common parameter of the processes carried out was the same value of nitrogen availability in each process stage. The gas nitriding process was carried out on ASIS 1085 non-alloy steel and ASIS 52100 alloy steel. It was found that the chemical composition of the steels studied, for the adopted nitriding process parameters, did not affect the kinetics of the growth in the mass of nitrided samples as a function of the nitriding time. However, the additions of alloying elements present in the steels studied significantly affected the nitrogen distribution between the resulting iron nitride layer and the diffusion zone in the nitrided substrate. Because of the presence of chromium in AISI 52100 steel, a larger mass of nitrogen accumulated in the nitriding zone in the solution compared with unalloyed AISI 1085 steel. As a result, with the same increase in the mass of nitrided steel, a thicker layer of iron nitrides formed on AISI 1085 steel than on AISI 52100 steel. [ABSTRACT FROM AUTHOR]

This study presents a comparative analysis of the corrosion resistance of nitrided layers on conventional Grade 2 titanium alloy and those produced by direct metal laser sintering (DMLS). Low-temperature glow-discharge nitriding of the tested materials was carried out using conventional glow-discharge nitriding (so-called nitriding at the cathode potential—TiN/CP) and with the use of an "active screen" (nitriding at the plasma potential—TiN/PP). The TiN + Ti2N + Ti(N) layers were characterized by their microstructure, nanohardness profile distribution, surface topography, and corrosion resistance. The reduction in the cathodic sputtering phenomenon in the process using the active screen allowed the creation of surface layers that retained the topography of the base material. The parameters of the glow-discharge treatment led to grain growth in the printed substrates. This did not adversely affect corrosion resistance. The corrosion resistance of nitrided layers on the printed titanium alloy is only slightly lower than that of layers on the conventional Grade 2 alloy. Iron precipitates at grain boundaries facilitate increased nitrogen diffusion, resulting in reduced nitrogen concentration in the surface layer, slight changes in corrosion potential values, and increased nitrogen concentration in the Ti(N) diffusion layer. [ABSTRACT FROM AUTHOR]

The kinetics of phase transformations in the nitriding process α-Fe → γ'-Fe4N → ε-Fe3-2N of the pre-reduced iron ammonia synthesis catalyst was investigated under in situ conditions (atmospheric pressure, 350 °C) by measuring changes of mass, gas phase composition, and magnetic permeability in a differential tubular reactor. The iron nanocrystallite size distribution according to their specific active surface areas was measured, and it was found that the catalyst is bimodal as the sum of two Gaussian distributions, also differing in the value of the relative magnetic permeability. Relative magnetic permeability of small α-Fe crystals in relation to large crystals is higher by 0.02. In the area of α → γ' transformation, the magnetic permeability dependencies change, proving the existence of two mechanisms of the α-Fe structure change in the α-Fe → γ'-Fe4N transformation. In the first area, a solution of α-Fe (N) is formed with a continuous and insignificant change of the crystal lattice parameters of the iron lattice. In the second area, there is a step, oscillatory change in the parameters of the iron crystal lattice in FexN (x = 0.15, 0.20, 0.25 mol/mol). In the range of γ'-Fe4N → ε-Fe3-2N transformation, a solution is formed, with nitrogen concentration varying from 0.25–0.45 mol/mol. During the final stage of the nitriding process, at a constant value of the relative magnetic permeability, only the concentration of nitrogen in the solution εr increases. The rate of the phenomenon studied is limited by a diffusion rate through the top layer of atoms on the surface of iron nanocrystallite. The estimated value of the nitrogen diffusion coefficient varied exponentially with the degree of nitriding. In the area of the solution, the diffusion coefficient is approximately constant and amounts to 5 nm2/s. In the area of oscillatory changes, the average diffusion coefficient changes in the range of 3–11 nm2/s, and is inversely proportional to the nitrogen content degree. The advantage of the research method proposed in this paper is the possibility of simultaneously recording, under reaction conditions, changes in the values of several process parameters necessary to describe the process. The research results obtained in this way can be used to develop such fields of knowledge as heterogeneous catalysis, materials engineering, sensorics, etc. [ABSTRACT FROM AUTHOR]

TiTaZrNb medium entropy coatings and their nitride forms (TiTaZrNb)Nx were synthesized by direct current magnetron sputtering. The study evaluated the bias voltage affects microstructure, chemical and phase composition of the metallic coatings. Also, the effect of nitrogen flow on the microstructural and tribological properties of the corresponding nitrides was studied. A change in the crystalline structure from BCC for TiTaZrNb coatings to FCC for (TiTaZrNb)Nx was observed. It was associated with the incorporation of nitrogen into the matrix and the consequent formation of a solid solution of (TiTaZrNb)Nx. An increase in the hardness and residual stresses of the metallic coating was observed with increasing bias voltage to − 130 V and of the nitride coating with increasing nitrogen flow to 12 sccm, reaching hardness values of 12.8 GPa and 25 GPa, respectively. A slight reduction in the hardness of the deposited nitride coating was observed at the higher nitrogen flow of 15 sccm, probably due to the formation of the TiN and ZrN phases. The higher hardness and lower wear rate of the (TiTaZrNb)Nx nitride coatings compared to the uncoated M2 steel samples demonstrate the protective effect against wear of these coatings. [ABSTRACT FROM AUTHOR]

The application possibilities of austenitic stainless steels in high friction, abrasion, and sliding wear conditions are limited by their inadequate hardness and tribological characteristics. In order to improve these properties, the thermochemical treatment of their surface by plasma nitriding is suitable. This article is focused on the corrosion resistance of conventionally plasma-nitrided AISI 304 stainless steel (530 °C, 24 h) in 0.05 M and 0.5 M sodium chloride solutions at room temperature (20 ± 3 °C), tested by potentiodynamic polarization and electrochemical impedance spectroscopy. Optical microscopy, scanning electron microscopy, energy-dispersive X-ray spectroscopy, and X-ray photoelectron spectroscopy are used for nitrided layer characterization. The experiment results confirmed the plasma-nitrided layer formation of increased micro-hardness related to the presence of Cr2N chromium nitrides and higher surface roughness compared to the as-received state. Both of the performed independent electrochemical corrosion tests point to a significant reduction in corrosion resistance after the performed plasma nitriding, even in a solution with a very low chloride concentration (0.05 mol/L). [ABSTRACT FROM AUTHOR]

MgAlON was prepared by self-propagating high-temperature synthesis using powder mixture of aluminum, aluminum oxide, magnesium oxide, magnesium, and magnesium perchlorate as an oxidizer. The effect of magnesium oxidation and aluminum nitriding reactions on the combustion parameters was studied. It was revealed that combustion temperature and burning velocity increase as Mg is added. It was found that the combustion products derived from mixtures containing magnesium powder have a fine-grained structure composed by only MgAlON. [ABSTRACT FROM AUTHOR]

In the quest to produce high-strength steel, the preparation technology for vanadium–nitrogen alloy (VN) was refined through thermodynamic analysis, employing it as an additive to enhance the strength and hardness of microalloyed steel. Changes in the Gibbs free energies associated with the reactions between vanadium oxides and carbon in a nitrogen atmosphere were meticulously calculated and examined. This study explored the effects of the carbon to V2O5 ratio, the nitrogen to V2O5 ratio, and the pressure on the production of VN and CO at various temperatures. The results indicate that the productivity of VN is highest under conditions of approximately 1000 °C, a C:N2:V2O5 ratio of 10:8:1, and a pressure of 1 bar. Under these conditions, VN constitutes approximately 70% of solid products, with a conversion rate of around 67.92%. CO accounts for approximately 38.17% of the exhaust gas, resulting in a yield of approximately 45.28%. The CO generated can be utilized as fuel in the production of iron in blast furnaces, providing an opportunity for secondary use of resources. [ABSTRACT FROM AUTHOR]

17–7 PH stainless steel is a highly versatile material with a multitude of applications in a diverse range of fields, including aerospace, chemistry and petrochemistry, and medicine. The material's exceptional mechanical properties and corrosion resistance render it the optimal selection for numerous components and instruments. Nevertheless, the surface properties of 17–7 PH stainless steel are inadequate for applications requiring high hardness and wear resistance in certain extreme environments. Due to its excellent mechanical properties and corrosion resistance, it can be utilized in the manufacturing of pharmaceutical equipment components. However, certain specialized environments still require surface nitriding treatment. Considering the complex heat treatment process required for this material, this paper reports a detailed study of the surface performance changes of 17–7 PH steel before and after ion nitriding following aging heat treatment. The study employs rolled 17–7 PH stainless steel as the subject material. The impact of heat treatment on plasma nitriding of stainless steel is investigated by comparing and analyzing the influence of martensite content and dislocation density within the martensite of the material prior to and following heat treatment on the hardness, thickness, and corrosion resistance of the nitrided layer on the surface of the steel after nitriding. The results demonstrate that 17–7 PH stainless steel, which does not undergo heat treatment, exhibits a high internal dislocation density, a high nitriding efficiency, and consequently, a high surface hardness. Following the application of a heat treatment, there is an increase in the martensite content of 17–7 PH stainless steel, a decrease in the dislocation content, and an increase in the matrix hardness. [ABSTRACT FROM AUTHOR]

The paper investigates the feasibility of plasma electrolytic treatment (PET) of 90CrSi tool steel to enhance hardness and wear resistance. The influence of electrophysical parameters of PET (polarity of the active electrode, chemical-thermal treatment, and polishing modes) on the composition, structure, morphology, and tribological properties of the surface was studied. Tribological tests were carried out under dry friction conditions according to the shaft-bushing scheme with fixation of the friction coefficient and temperature in the friction contact zone, measurements of surface microgeometry parameters, morphological analysis of friction tracks, and weight wear. The formation of a surface hardened to 1110–1120 HV due to the formation of quenched martensite is shown. Features of nitrogen diffusion during anodic PET and cathodic PET were revealed, and diffusion coefficients were calculated. The wear resistance of the surface of 90CrSi steel increased by 5–9 times after anodic PET followed by polishing, by 16 times after cathodic PET, and up to 32 times after subsequent polishing. It is shown that in all cases, the violation of frictional bonds occurs through the plastic displacement of the material, and the wear mechanism is fatigue wear during dry friction and plastic contact. [ABSTRACT FROM AUTHOR]

Electrolytic plasma nitriding is an attractive chemical heat treatment used to improve the surface properties of steel by implementing nitrogen saturation. This method is widely applied to steel and iron-based alloys operating under various operating conditions. In this work, using liquid-phase plasma nitriding technology, a nitrided layer was obtained on the surface of 40CrNi steel in electrolytes of different concentrations. The microstructure and phase composition of the nitrided layer were investigated and analyzed using scanning electron microscopy (SEM) and X-ray diffraction (XRD), and we performed Vickers hardness and wear resistance tests using the ball-on-disc method. The microhardness and wear resistance of nitrided 40CrNi steel were significantly improved due to the lubricating properties of the ε-Fe2N phase formed on its surface. [ABSTRACT FROM AUTHOR]

AISI 316L austenitic stainless steel superficially modified by the solid nitriding technique was investigated at different nitriding times (2, 4, 6, 8, 12 and 24 h) and at 450 °C. The microstructural characterization was conducted using scanning electron microscopy (SEM) analysis and X-ray diffraction analyses, finding the presence of Fe2–3N, Fe4N and Cr2N, among others. The mechanical behavior of the modified surfaces was carried out by developing hardness profiles and relating it with the nitride layer thickness evaluated using scanning electron microscopy (SEM), obtaining layers up to 70 µm wide. The nitrogen diffusion produced species above and below the surface sample with a transformation from the austenitic phase to an expanded austenite (γN) phase, which is responsible for producing an increase in hardness of up to 1200 HV in the samples treated at 24 h, which is four times higher than the untreated steels. Wear evaluations of the obtained layers were performed using a pin-on-disk system under zero lubrication, indicating that the samples with 12 and 24 h of treatment present the best wear resistance promoted by an oxidative–adhesive mechanism. The obtained results are positively comparable with those of the ion nitriding technique but with a lower implementation cost. [ABSTRACT FROM AUTHOR]

Tunnel boring machines (TBMs) are exposed to the impact of the ground shattering force and the friction of sandstone during excavation work, and are prone to wear and breakage, and other failures. Traditional heat treatment processes cannot simultaneously achieve the required high-energy composite structure of hard external and tough internal properties for cutter rings, leading to inadequate wear resistance and impact toughness under working conditions. This study utilizes H13 steel as the base material, and based on a study of carburizing, nitriding, and ultrasonic impact processes for H13 steel analyzing the effects of different high-energy composite modification processes on the hardness distribution, microstructure, and residual stress of H13 steel, the mechanisms by which high-energy composite modification processes affect the wear resistance and impact resistance of H13 steel are revealed. The results indicate that the wear amount and impact toughness of the sample subjected to carburizing and ultrasonic surface rolling composite strengthening were 1.9 mg and 27.34 J/cm2, demonstrating the best wear and impact resistance. This combination of properties allows the H13 steel cutter ring to achieve the optimal overall performance in terms of wear resistance and impact resistance. [ABSTRACT FROM AUTHOR]

Due to the harsh operating conditions experienced by 1Cr17Ni2 steel, efforts were made to optimize its performance by subjecting 1Cr17Ni2 stainless steel to nitriding treatments at temperatures of 460 °C, 500 °C, and 550 °C, each for durations of 8 and 16 h. The formation state of its cross section was observed through a metallurgical microscope and scanning electron microscope, and it was characterized by hardness measurement. Through a ball-on-disk wear experiment, the adhesive wear and friction coefficient of its non-lubricated sliding were measured. The phase composition of its surface was measured by XRD. The results revealed that nitriding led to the formation of a modified layer on the surface of the samples, with a depth of 130 μm after nitriding at 550 °C for 16 h. The hardness of the modified layer exceeded that of the matrix, reaching up to 1400 Hv0.1. X-ray diffraction (XRD) analysis of the sample surfaces indicated the presence of high-hardness phases such as CrN, γ′-Fe4N, and ε-Fe2-3N. This article predicts the mechanical properties of nitrided phases in high-alloy martensitic stainless steel through first-principles computational methods. We provide a reference for improving the performance of high-alloy steel after nitriding through a combination of theoretical calculations and experiments. [ABSTRACT FROM AUTHOR]

The article presents the test results on the technology of surface hardening of castings from unalloyed and low-alloy nodular cast iron using the method of surface heat treatment, i.e., induction surface hardening and methods of thermochemical treatment, i.e. gas nitriding, nitrocarburizing, and nitrocarburizing with oxidation. The scope of research included macro- and microhardness measurements using Rockwell and Vickers methods, respectively, as well as metallographic microscopic examinations using a light microscope. Furthermore, abrasive wear resistance tests were performed using the pin-on-disk method in the friction pair of nodular cast iron – SiC abrasive paper and the reciprocating method in the friction pair of nodular cast iron – unalloyed steel. Analysis of the test results shows that the size and depth of surface layer hardening strongly depend on the chemical composition of the nodular cast iron, determining its hardenability and its ability to create diffusion layers. Medium induction surface hardening made it possible to strengthen the surface layer of the tested nodular cast irons to the level of 700 HV0.5 with a hardening depth of up to approximately 4000μm, while various variants of thermochemical treatment provided surface hardness of up to 750 HV0.5 with a hardening depth of up to approximately 200μm. Furthermore, induction surface hardening increased the resistance to abrasive wear of nodular cast iron castings, depending on the test method, by an average of 70 and 45%, while thermochemical treatment on average by 15 and 60%.

This study aimed to develop a layered circular metal composite that would combine high strength, low density, and developable surface properties. The outer part of this composite material called the sheath was made of AISI 4140 steel, and the inner part, as the core, was composed of Al/B4C (boron carbide) mixed metal matrix composite. Al/B4C powder mixing ratios were determined by volume rate as 5, 15, and 25% B4C. Al2024 powder with an average particle size of 40 µm and B4C with particle sizes of 5, 17, and 58 µm were used. Composite materials were produced by forming the pre-products obtained by compressing Al/B4C powder mixtures into steel tubes using the drawing method. The drawing process was carried out at room temperature, 250 °C, and 400 °C, and with three different deformation extents (16, 30, and 37%). In the composite materials produced under all temperature conditions, increasing of the deformation extent increased the compression strength of the materials. Compression strength also increased with B4C reinforcement at all temperature conditions, but it decreased when the ratio of reinforcement passed over 15%. The gas nitriding process was applied to the produced composites to improve their surface properties. Strength values showed improvement after the nitriding process, and a thicker nitride layer was obtained on the steel sheath in highly deformed materials. As a result, the study presented the production of a composite with different sheath-core materials by rod drawing method and the effect of production variables on the material's mechanical properties. In addition, it was shown that the desired surface quality can be obtained by the gas nitriding process at low temperatures. [ABSTRACT FROM AUTHOR]

In this work, Si 3 N 4 powders were prepared by collaborative direct nitriding method from photovoltaic kerf loss silicon waste. The catalytic effect of copper (Cu) on the direct nitriding reaction of photovoltaic Si waste and the morphologies of the nitriding products were investigated. The quantitative analysis of XRD results and thermogravimetric results demonstrate that Cu significantly reduces the initial nitriding temperature, and Cu has a positive effect on the nitriding of silicon waste. At 1300 °C, the sample without Cu had almost no nitriding reaction, while the total conversion rate of kerf loss waste Si was 100 %, and the yield of (α+β) Si 3 N 4 was up to 79.2 % with 8 wt% Cu additive. The thermodynamic analysis of the Si-O-N-Cu and nitriding process was carried out by FactSage software. Moreover, the morphologies of the nitride products were observed by SEM. The addition of copper promoted the generation of Si 3 N 4 nanorods, and the number and diameter of α-Si 3 N 4 nanorods increased with the increase in copper content. Three reaction mechanisms of Si nitridation were discussed. This work provides a feasible method to reuse and recycle the kerf lost silicon waste. [ABSTRACT FROM AUTHOR]

Abstract—A study of the features of the formation of a diffusion layer in beryllium-containing steel VNC32-VI during vacuum nitriding and carburization is carried out. It is established that saturation with carbon and nitrogen makes it possible to remove delta-ferrite from the structure. The sequential combination of nitriding and carburization, owing to the formation of a structure on the surface of the samples that is more favorable for the diffusion of interstitial elements, ensures an increase in the total thickness of the diffusion layer by 5–10 times greater compared with the thickness values for individual treatments. [ABSTRACT FROM AUTHOR]

We performed a gas nitriding and quenching process (GNQP) on Ti–18 mass% Nb alloy to obtain a high damping capacity and wear resistance. GNQP was performed at temperatures of 1023, 1123, and 1223 K. The outermost surface of the GNQP specimen obtained at 1023 K mainly comprised TiO2, whereas that at 1223 K mainly comprised TiN. The surface and interior of the specimens exhibited higher hardness at 1223 K than that at 1023 K. Compared to the specimen obtained by solution–quenching (AQ), the unit volume of the α" martensite phase at a depth of 320 μm of the GNQP specimen obtained at 1023 K was similar, and that at 1223 K was higher. Such a difference can be related to the difference in the core hardness of the specimens. The wear amounts of all GNQP specimens were lower than those of the AQ specimen. The coefficient of friction of the GNQP specimen obtained at 1023 K was lower than that obtained at 1223 K. The surface constituent phase and surface roughness exhibited a strong influence on the wear at a load of 500 g. Meanwhile, the nitride layer and damping capacity were considered to be related to the wear at a load of 3000 g. [ABSTRACT FROM AUTHOR]

Vanadis 8 steel is a tool steel manufactured by powder metallurgic processing. Its main alloy elements are V, Cr and Mo. By implementing an experimental design with five factors—all of them are related to the thermal processing of this steel and with ionic nitriding—the effects of said factors on adhesive wear resistance and corrosion resistance were studied. For this purpose, Pin-on-Disc wear tests and lineal polarization resistance tests were carried out using an aqueous solution with 3.5% NaCl by weight. The main aim was to increase this steel use in more aggressive environmental conditions, such as in coastal environments. By means of XRD, the percentage of retained austenite was determined, and by SEM-EDX, the microstructure was revealed. The conclusion is that adhesive wear resistance is improved if thermal processing parameters are at such levels that increase austenite destabilization and reduce retained austenite content. This means to destabilize austenite at 1180 °C during 1 h, with oil quenching, tempering at 520 °C during 2 h and ionic nitriding at 520 °C during 2 h. Corrosion resistance is highly improved with ionic nitriding. At the same time, to compensate for the negative effect on corrosion resistance of a high density of primary and secondary carbides, it is essential to carry out the ionic nitriding treatment. The harmful effect of electrochemical microcells that appear in the carbide/matrix interface is compensated by the passivating effect generated by the nitrided surface. [ABSTRACT FROM AUTHOR]

In this work, 2D simulations of stainless steel nitriding through a mask were performed with two configurations: with and without lateral adsorption under the mask, depending on the strength of the mask adhesion. The stress-induced diffusion and trapping–detrapping process are included as the main mechanisms of nitrogen mass transport. The main focus is on the analysis of the swelling process, which affects the expansion of the material. The surface concentration profiles and topographical profiles along the surface are calculated and compared with experimentally registered ones taken from the literature, and they show a good agreement. This allows for estimation of the values of model parameters. Because nitriding processes takes place in vertical and horizontal directions, the anisotropic aspect of nitriding are analyzed. It is shown that the adherence of the mask significantly influences the topographical profile and the anisotropy of nitriding, because in the case of a weakly adhered mask, a lateral adsorption process takes place under the mask. The influence of swelling and anisotropy in the case of pattern nitriding in small dimensions is discussed. [ABSTRACT FROM AUTHOR]

This literature review focuses on the nitriding treatments of nickel-based superalloy UNS N07718, also called INCONEL 718. This alloy was selected due to the relevance of this alloy in the aerospace and oil and gas industries. The referenced studies reflect a clear trend towards improving superalloys through advanced nitriding processes, highlighting plasma nitriding as one of the most promising techniques to enhance alloy 718 against corrosion and wear. The importance of optimizing nitriding parameters, such as temperature and time, is emphasized to increase wear and corrosion resistance while minimizing adverse effects like delamination or the formation of undesirable phases. Finally, the most appropriate alternatives for future research are recommended. [ABSTRACT FROM AUTHOR]

In this work, the effect of ion nitriding on the properties of high carbon chromium bearing steel containing rare earth (RE) elements was studied by micro-Vickers hardness, tensile test, and Charpy impact measurement. The original microstructure of the bearing steel was analyzed by electron backscatter diffraction measurement and x-ray diffraction analysis. The results implied that ion nitriding enhanced the hardness and strength of the bearing steel containing RE elements but decreased its impact toughness. The nitrided layer composed of Fe3N and Fe4N exhibited brittle cleavage fracture characteristics during the fracture process. [ABSTRACT FROM AUTHOR]

In this research, we explore the utilization of biomass-derived proteins, specifically from egg whites, as a novel carbon source for crafting silicon/nitrogen-doped carbon composites, aimed at overcoming the significant volume expansion issues associated with silicon electrode materials in lithium-ion batteries (LIBs). Egg whites, known for their high protein content, offer a sustainable reservoir of carbon and nitrogen, essential for enhancing the electrochemical performance of silicon-based electrodes. Leveraging the unique structural transformation induced by whipping egg whites—resulting in a foamy material with distinct properties—we blend this with micron-sized silica powder. This mixture is then subjected to a straightforward carbonization process, yielding silicon–carbon composites enveloped in nitrogen-doped amorphous carbon layers. Our findings demonstrate that these Si–N–PC composites, when used as anodes in LIBs, deliver a commendable reversible capacity of 814 mA h g−1 over 100 cycles at a current density of 1 A g−1. The incorporation of nitrogen-doped carbon layers significantly improves lithium-ion diffusion, mechanical stability, and overall electrochemical performance of the electrode material. This approach not only simplifies the production process but also aligns with environmentally friendly practices. Given these results, we posit that our method could serve as a viable blueprint for the mass production of next-generation energy materials, addressing both performance and sustainability concerns. [ABSTRACT FROM AUTHOR]

The oxynitride coating was fabricated on the surface of Ti6al4V alloy via double glow plasma alloy technology to enhance the wear resistance. The protective coating is dense and homogeneous and has a multilayer structure (outermost oxygen-rich layer, middle nitrogen-rich layer, innermost nitrogen diffusion layer). The acoustic emission curve suggests that the critical load is 53.1 n, the bonding strength between oxynitride coating and substrate is adequate to the application due to the diffusion layer. The oxynitride coating has a maximum hardness about 1020 HV, which is significant harder than Ti6al4V alloy (370 HV). Tribological behaviors of oxynitride coating were investigated at three loads. The results indicated that the friction coefficient of oxynitride coating is lower than that of substrate at the same conditions. The wear mechanism of oxynitride coating is mainly fatigue wear, which converts to adhesive wear and fatigue wear with increasing load. The protective layer can decrease the actual contact areas obviously during the wear tests, which attributed to the higher hardness and stability of oxynitride layer. [ABSTRACT FROM AUTHOR]

The behavior of reaction powder mixtures of stoichiometric compositions calculated for the synthesis of higher niobium nitride and silicide in the temperature range 800–1400°С in vacuum according to the reactions 4Nb + Si3N4 and 3Nb + 2Si3N4, respectively, has been investigated. The decomposition of Si3N4 is accompanied by the formation of lower nitride and lower silicide phases of niobium. The content of the silicide phase increases with heat treatment temperature, and, at 1400°С, NbSi2 forms. The nitride phase remains practically unchanged up to 1300°С and disappears at 1400°С. On the basis of the established regularities, we have developed synthesis methods for Si3N4–NbN and Si3N4–NbSi2 powders, which include the introduction of excess Si3N4 with respect to the stoichiometric composition. The combined two‐stage technological cycle of synthesis of Si3N4–NbN involves vacuum annealing at 1000°С and subsequent nitriding at 1300°С. The synthesis method for NbSi2–Si3N4 assumes the in situ successive formation of niobium silicide phases up to 1400°С. The synthesized Si3N4–15NbN and NbSi2–14Si3N4 powders consist of multiphase agglomerates with a mean size of 5.5 and 8.8 µm, respectively, and a nanodisperse fraction with a mean particle size of 200 nm. [ABSTRACT FROM AUTHOR]

Powder metallurgy is widely used to fabricate high-nitrogen, nickel-free austenitic stainless steel. However, after sintering and nitriding, additional solution treatment is typically required to achieve uniform nitrogen distribution and a homogeneous austenite phase. This work proposes a novel method to eliminate the need for lengthy and high-temperature solution treatment by switching the nitrogen atmosphere to argon during the cooling process. The effects of different N2-Ar atmosphere-switching temperatures (750–1320 °C) on the phase composition, element distribution, microstructure, mechanical properties, and corrosion resistance of the studied steels were systematically investigated. Results show that cooling in the N2 atmosphere initially transforms the matrix to a fully austenitic structure enriched with nitrogen. Excessive nitrogen infiltration leads to Cr2N precipitation, inducing partial austenite decomposition and forming a multiphase structure comprising austenite, α-Fe, and Cr2N. Strategic switching from N2 to Ar reverses this reaction, yielding a high-nitrogen, chemically uniform austenitic structure. Specifically, switching at 1150 °C, the steel exhibits excellent mechanical properties and corrosion resistance, with a yield strength of 749 MPa, an ultimate tensile strength of 1030 MPa, an elongation of 38.7%, and a corrosion current of 0.06 mA/cm2, outperforming the steels cooled solely in N2 and subsequently solution-treated. This novel method offers advantages in cost reduction, energy saving, and operational effectiveness, highlighting its potential for broad industrial application. [ABSTRACT FROM AUTHOR]

Alloy steel 40Cr was treated by plasma oxynitriding after quenching and tempering. The microstructures, mechanical properties, and tribological performances of plasma oxidized–nitrided layer at tempering temperatures of 500, 520, and 540 °C were investigated. The typical tempered sorbite structure was present when the 40Cr alloy steel was treated by quenching at 900 °C and tempering. A special structure of mixed oxide–nitride layer along with the veinlike nitride phase was formed after plasma oxynitriding. The surface hardness of the quenched–tempered 40Cr alloy steel was significantly improved. The quenched 40Cr alloy steel tempered at 520 °C exhibited the highest hardness of approximately 973 HV0.2 and the lowest wear rate of about 1.72 × 10−14 m3 N−1 m−1 than the samples tempered at 500 and 540 °C. The oxide and nitride phases inside the plasma oxidized–nitrided layer played important roles in the improvement of the surface mechanical properties and the tribological performance of the quenched–tempered alloy steel. [ABSTRACT FROM AUTHOR]

Chromium nitrides precipitation in a W-alloyed superduplex stainless steel grade UNS S39274 was studied. A microstructure of ferrite, austenite and quenched-in nitrides was produced by solution treatment at 1150 °C followed by water quenching. Although the ferrite to austenite ratio was close to 1:1 after solution treatment, the steel contained a high density of chromium nitrides in the ferrite phase. This intense precipitation could be detected by optical microscopy (LOM), scanning electron microscopy (SEM) and atom force microscopy. Different features were observed comparing specimens electrolytically etched with 40%HNO3 solution and with 10% oxalic acid solution. The nitrides were also investigated by transmission electron microscopy (TEM), where two types of chromium nitrides were observed: larger CrN/Cr2N particles and needle-like nanosized CrN particles. The larger nitrides were those observed by SEM and LOM. The nanosized nitrides could only be studied by TEM, where three variants of nanosized precipitates named V1, V2 and V3 were identified. They were found to be coherent with the ferritic matrix and respects the Baker–Nutting orientation relationship with ferrite ((100)CrN//(100)δ−Fe; [110]CrN//[001]δ−Fe). These fine precipitates provoke pinning of dislocations which is responsible for some hardening of the ferrite phase. [ABSTRACT FROM AUTHOR]

In order to improve the densification of Si3N4 bonded SiC refractories and reduce the nitriding temperature of Si powder, Si3N4-bonded SiC refractories were produced by reaction sintering at 1 350 °C for 5 h under an carbon embedded atmosphere,using SiC particles and fine powder,and Si power as the main raw materials,and introducing Ti-Si-Fe alloy extracted from high-titanium blast furnace slag to partial¬ly replace the Si powder. The effects of the Ti-Si-Fe alloy addition (0,1.8%, 3.6%,5.4% and 7.2%, by mass) on the nitriding behavior of Si powder,as well as the mechanical properties and microstructure of the material were investigated,and the nitriding reaction sintering mechanism was also explored. The results show that: (1) with the increase of the Ti-Si-Fe alloy addition,the cold mechanical properties and the hot modulus of rupture of the refractories are obviously improved, and the refractoriness under load exceeds 1 700 °C; the property enhancement is slowed down with Ti-Si-Fe alloys addition above 3.6%; (2) Ti-Si-Fe alloy promotes the complete nitridation of Si powder and the reaction sintering of the material at a lower temperature;the volume growth during the nitridation process of the Ti-Si-Fe alloys and Si powder can effectively fiil pores, nitriding products improve the bonding state between aggregates and matrix, and that inside matrix,thereby increasing the densification and improving the mechanical properties of the material; (3) after the introduction of Ti-Si-Fe alloys,the liquid phase rich in Ti, Si, N, and Fe components is formed in the reaction system; besides the traditional VS and VLS mechanisms, the dissolution-precipitation mechanism plays a leading role in the formation of short columnar β-Si3N4 and granular TiN; the cross-linked α-Si3N4 whiskers, short columnar β-Si3N4 and granular TiN enhance the mechanical properties of the material. [ABSTRACT FROM AUTHOR]

The domain of energy research is vigorously exploring a wide array of materials, from advanced carbon-based substances like graphene and carbon nanotubes to emerging contenders like MXenes. Ti 3 C 2 MXene offers exceptional performance in electrochemistry, benefiting from its remarkable electronic conductivity, considerable surface area, chemical stability, cost-effectiveness, hydrophilicity, and eco-friendliness. However, it undergoes self-accumulation, which diminishes the number of electrochemically active sites, resulting in decreased performance. In this study, MnO 2 particles are intricately anchored onto the surfaces and within the layers of nitrogen-doped Ti 3 C 2 (N–Ti 3 C 2), resulting in the creation of innovative interface engineered N–Ti 3 C 2 /MnO 2 nanosheets. Due to its distinctive heterostructure and favourable interfacial interaction, the N–Ti 3 C 2 /MnO 2 electrode shows better performance in both the hydrogen and oxygen evolution reactions, exhibiting low overpotentials of 130 mV and 289 mV, respectively, at a current density of 10 mA cm−2. Furthermore, it requires a cell voltage of 1.7 V to achieve a current density of 10 mA cm−2 during the overall water splitting process. The N–Ti 3 C 2 /MnO 2 composite also maintains sustained durability for a period of 4 h. This enhanced electrochemical activity of N–Ti 3 C 2 /MnO 2 can be due to the synergistic effects resulting from the intricate contact between N–Ti 3 C 2 and MnO 2. This research presents a simple methodology for designing MXenes-based multicomponent electrodes for electrochemical water splitting reactions and its potential application for electrochemical water splitting. [Display omitted] • MnO 2 is incorporated to nitrogen-doped Ti 3 C 2 MXene through a hydrothermal approach. • The N–Ti 3 C 2 /MnO 2 exhibits outstanding performance in overall water splitting. • It shows a low overpotential of 130 mV and 289 mV at a current density 10 mAcm−2 for HER and OER. • It requires a cell voltage of 1.7 V at 10 mA cm−2. [ABSTRACT FROM AUTHOR]

Bulk metallic glasses are modern engineering materials with unique functional properties. Zr-based alloys are particularly attractive as they exhibit high glass forming ability as well as good mechanical properties. Due to their relatively high thermal stability, reaching as much as 400 °C, they can be surface-treated in low-temperature plasma to further improve their mechanical properties. The subject of this study was to determine the influence of the technological parameters of nitriding in low-temperature plasma on the structure and mechanical properties of Zr48Cu36Al8Ag8 bulk metallic glass. In the course of this study, the influence of the ion accelerating voltage on the structure and micromechanical properties of the bulk metallic glass was analyzed. The produced samples were characterized in terms of nanohardness, layer adhesion by using the scratch test, and wear resistance by using the ball-on-disc method. As a result of low-temperature plasma nitriding, a significant increase in the surface nanohardness of the Zr48Cu36Al8Ag8 bulk metallic glass was obtained. The produced layers exhibited high adhesion to the substrate and they improved the wear resistance of the glass. The present study indicates the possibility of modifying the surface properties of bulk metallic glasses by using diffusion processes in low-temperature plasma without substrate crystallization. [ABSTRACT FROM AUTHOR]

The main aim of the manuscript was to investigate the impact of modifying the parameters of the gas nitriding process of samples made from AISI 1085 steel on the course and results of the process carried out in a chemical reactor allowing for thermogravimetric measurements. The tested steel was subjected in a chemical reactor to the process of gas nitriding in the temperature range of 490–580 °C, using different sample heating rates (in the range of 1–25 °C/min) and various mixtures of nitriding gases (pure NH3, or NH3 with the addition of H2 or N2). To assess the impact of the tested process parameters on its efficiency, the thickness of the nitrided layers produced, the change in sample mass, the structure of the phases produced, the phase composition and the microhardness were examined. For the research methodology used, it was found that reducing the amount of NH3 and/or using H2 or N2 admixtures adversely affects the thickness of the nitride layers produced. At the same time, the use of a lower maximum process temperature with the same gas mixture resulted in a significant difference in the thickness of the layers. It was also found that the use of pure NH3 or a gas mixture (NH3 + H2) with higher NH3 contents resulted in higher surface microhardnesses of the samples and that for these samples, the hardness increased to a greater depth. [ABSTRACT FROM AUTHOR]

Nitrogen-martensitic phase (Fe0.8Co0.2)8N was successfully synthesized by using an industrially suitable gas-nitriding process of a bulk foil. So far, the nitrogen-martensitic phase of the bulk material has not been synthesized at such a high Co content. We found that this is because the nitride was easily denitrided by elevating temperature. In this work, by exploiting a NH3 gas-nitriding process combined with quenching at a rapid cooling rate (>800 °C/s) in NH3 atmosphere, we found that nitrogen stayed at the surface layer of the foil. By using cross-sectional laser microscopy, the nitride region was observed as a 7-μm-thick layered shape at the surface of the 100-μm-thick foil. An x-ray diffraction technique revealed that the nitride layer was a martensitic phase that was characterized as a body-centered tetragonal structure with c/a = 1.04. These findings can be applied to nitriding and surface treatments for alloy systems in which a nitrogen solid solution is hardly formed. Our developed method is promising because the martensitic phase is expected to be formed in whole bulk by further optimizing parameters clarified in this work. [ABSTRACT FROM AUTHOR]

In this investigation, electropolishing and plasma ion nitriding are applied to super austenitic stainless steel for the purpose of improving its corrosion and pitting resistance. Electrochemical experiments are conducted with washing water collected directly from the ship's scrubber. After electropolishing, the surface roughness is improved by about 73.6% compared to mechanical polishing. After plasma ion nitriding, CrN (precipitate), Fe4N (compound), and γN (solid solution) are observed on the surface. The thickness of the layer formed on the surface is measured to be about 10 μm. A hysteresis loop is observed in the cyclic potentiodynamic polarization curves of mechanical polishing and electropolishing, and the areas are calculated as 23.33 mW cm−2 and 0.17 mW cm−2, respectively. The polarization curve of plasma ion nitriding presents perfect passivation characteristics. Accordingly, mechanical polishing and electropolishing reveal local corrosion, whereas plasma ion nitriding presents a tendency towards general corrosion. In the mechanical polishing, electropolishing, and plasma ion nitriding, the corrosion current densities are 0.665 μA cm−2, 0.093 μA cm−2, and 16.47 μA cm−2, respectively, and the maximum damage depth is observed to grow progressively smaller from plasma ion nitriding to electropolishing and then mechanical polishing. [ABSTRACT FROM AUTHOR]

In situ X-ray diffraction (XRD) was used to compare nitrogen low-energy ion implantation (LEII) into austenitic stainless steel 316Ti and super austenitic stainless steel 904L. While the diffusion and layer growth were very similar, as derived from the decreasing intensity of the substrate reflection, strong variations in the observed lattice expansion—as a function of orientation, the steel alloy, and nitriding temperature—were observed. Nevertheless, a similar resulting nitrogen content was measured using time-of-flight secondary ion mass spectrometry (ToF-SIMS). Furthermore, for some conditions, the formation of a double layer with two distinct lattice expansions was observed, especially for steel 904L. Regarding the stability of expanded austenite, 316Ti had already decayed in CrN during nitriding at 500 °C, while no such effect was observed for 904L. Thus, the alloy composition has a strong influence only on the lattice expansion and the stability of expanded austenite—but not the diffusion and nitrogen content. [ABSTRACT FROM AUTHOR]