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This study investigates the potential of agricultural by-products, rich in lignocellulosic materials, as sustainable food packaging materials to mitigate the environmental issues associated with nonbiodegradable plastics and styrofoam. Starch-based biodegradable food trays were developed using agricultural by-products, including sorghum stalk, rice straw, and kraft pulp through thermopressing method. By combining varying proportions of polyvinyl alcohol (PVA) and a sorghum-rice straw fiber mixture, biodegradable foam products with notable strength, water resistance, and cost-effectiveness for large-scale production were produced, exhibiting densities between 0.7 and 0.8 gr/m³. Notably, a 5% PVA composition in the sorghum fiber biodegradable foam displayed favourable mechanical properties and water resistance, with a tensile strength of 5 MPa and a contact angle of 73.79°, coupled with an appealing physical appearance. However, increasing PVA concentration beyond this level had negligible effects, indicates the optimal limit of PVA. Additionally, the distinct roles of rice straw powder as a matrix and sorghum fiber as reinforcement within the biodegradable foam were identified. Biodegradation tests revealed natural decomposition starting from the seventh day, with over 95% growth of Aspergillus Niger fungus, suggesting that these biodegradable foam products hold promise for mass production in the packaging industry, presenting a sustainable alternative to conventional plastic packaging.

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To develop technology more applicable to industrial settings, this study aimed to produce agar-based bioplastic films using extrusion followed by hot compression. The research examined various amounts of glycerol incorporation as the plasticizer, which also facilitated the flowability of the extrusion process. These variations included agar-glycerol ratios of 75:25, 70:30, 65:35, 60:40, and 55:45 (% w/w). Moreover, the films underwent thorough testing to assess their physical, mechanical, chemical, water sensitivity, surface imaging, and biodegradability properties. The results showed that increasing the amount of glycerol in the agar film matrix generally made the films more sensitive to water, resulting in greater hydrophilicity. This change was primarily owing to the increased presence of hydroxyl groups. It also affected other characteristics, such as enhancing the film's stretchability and thermal stability. Furthermore, a decrease in film density was observed, leading to reduced tensile strength and barrier properties. Moreover, the higher glycerol content improved its surface wettability and the higher agar content accelerated the film's biodegradability rate. Microstructural examination using scanning electron microscopy and chemical analysis (FTIR) revealed a homogeneous mixture of agar and glycerol produced through the extrusion process. These findings demonstrate the potential of extrusion techniques for the large-scale production of agar-based bioplastics., Competing Interests: Declaration of competing interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper., (Copyright © 2024. Published by Elsevier B.V.)