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As industries rely more and more on magnetohydrodynamic (MHD) systems for different uses in power, production, and management of the environment, it becomes essential to optimize these operations. The study seeks to improve the effectiveness and productivity of cooling structures, chemical reaction reactors, and contaminant control methods by investigating these intricate interconnections. Because of this, the work scrutinizes the endothermic/exothermic (EN/EX) chemical processes, convective boundary conditions, and pollutant concentration impacts on MHD nanofluid circulation around a rotating sphere. The governing equations based on the above assumptions are reduced into a system of ordinary differential equations and solved numerically with Runge–Kutta Fehlberg’s fourth- and fifth- order schemes. The obtained numerical outcomes from the numerical scheme are presented with the aid of graphs, and the results show that the rate of mass transfer decreases with an increase in the external pollutant local source and solid volume percentage. For changes in the values of the activation energy parameter and solid fraction, the rate of thermal dispersion drops for the EN case and upsurges for the EX case. The concentration profile shows increment with the addition of the external pollutant source variation parameter and local pollutant external source parameter. The outcomes of the present work can be helpful in cooling equipment, developing advanced methods for controlling pollution, environmental management, MHD generators, and various industrial contexts.

The investigation of thermal radiation and thermophoretic impacts on nano-based liquid circulation in a microchannel has a significant impact on the cooling of microscale equipment, microliquid devices, and many more. These miniature systems can benefit from the improved heat transfer efficiency made possible by the use of nanofluids, which are designed to consist of colloidal dispersion of nanoparticles in a carrier liquid. Understanding and precisely modeling the thermophoretic deposition (TPD) of nanoparticles on the channel surfaces is of utmost importance since it can greatly affect the heat transmission properties. This work examines the complex interaction between quadratic thermal radiation, magnetohydrodynamics, and TPD in a permeable microchannel. It aims to solve a significant knowledge gap in microfluidics and thermal and mass transport. The governing equations are simplified by applying suitable similarity restrictions, and computing solutions to the resulting equations is done using the Runge‒Kutta Fehlberg fourth‒fifth-order scheme. The results are shown using graphs, and significant engineering metrics are analyzed. The outcomes show that increased Eckert number, magnetic, and porous factors will improve the thermal distribution. Quadratic thermal radiation shows the greater thermal distribution in the presence of these parameters, while Linear thermal radiation shows the least thermal distribution. The rate of thermal distribution is higher in the linear thermal distribution case and least in the nonlinear thermal radiation case in the presence of radiation and solid fraction factors. The outcomes of the present research are helpful in improving the thermal performance in microscale devices, electronic devices cooling, health care equipment, and other microfluidic applications.