Search

The degradation and deformation of ballast critically affect the track geometry, safety, and passenger comfort. The increase in axle loads and train speed increases the stress applied on the ballast and exacerbates the rate of ballast degradation. This situation is more critical when tracks are built on stiff subgrades (e.g. bridges, tunnels and crossings), hence the use of energy absorbing (damping) layers in track substructure is a countermeasure to minimize track damage. In this study, a series of large-scale laboratory tests using the track process simulation testing apparatus (TPSA) is carried out to assess the performance of under sleeper pads (USP) to reduce ballast degradation and to decrease permanent deformation. When placed beneath the sleeper, the energy absorbing nature of USP reduces the energy transferred to the ballast and other substructure components. Subsequently, the ballast layer experiences less deformation and degradation. Innovative tactile surface sensors (matrix-based) are used to measure the pressure and contact area between sleeper and ballast. The measured data show that an increase in contact area between sleeper and ballast decreases the stress applied on ballast, and thus a reduction in ballast breakage and corresponding reduced ballast deformation can be achieved. Furthermore, the influence of the USP stiffness is examined and the measured data offer an insightful understanding of the role of USP for given track and loading conditions in terms of energy dissipation and reduced ballast deformation.

Railway tracks are conventionally built on compacted ballast and structural fill layers placed above the natural (subgrade) foundation. However, during train operations, track deteriorations occur progressively due to ballast degradation. The associated track deformation is usually accompanied by a reduction in both load bearing capacity and drainage, apart from imposing frequent track maintenance. Suitable ground improvement techniques involving plastic inclusions (e.g., geogrids) and energy absorbing materials (e.g., rubber products) to enhance the stability and longevity of tracks have become increasingly popular. This paper presents the outcomes from innovative research and development measures into the use of plastic and rubber elements in rail tracks undertaken at the University of Wollongong, Australia, over the past twenty years. The results obtained from laboratory tests, mathematical modelling and numerical modelling reveal that track performance can be improved significantly by using geogrid and energy absorbing rubber products (e.g., rubber crumbs, waste tire-cell and rubber mats). Test results show that the addition of rubber materials can efficiently improve the energy absorption of the structural layer and also reduce ballast breakage. Furthermore, by incorporating the work input parameters, the energy absorbing property of the newly developed synthetic capping layer is captured by correct modelling of dilatancy. In addition, the laboratory behavior of tire cells and geogrids has been validated by numerical modelling (i.e., Finite Element Modelling-FEM, Discrete Element-DEM), and a coupled DEM-FEM modelling approach is also introduced to simulate ballast deformation.

Railway industries are placing greater emphasis on implementing fast and heavy haul corridors for bulk freight and commuter transport in order to deliver more efficient and cost-effective services. However, increasing dynamic stresses from the passage of trains progressively degrades and fouls the primary load-bearing ballast layer, which inevitably leads to excessive settlement and instability, damage to track elements, and more frequent maintenance. Ballasted tracks are subjected to even greater stresses and faster deterioration in sections where a reduced ballast thickness is used (e.g., bridge decks) or at locations where heavier concrete sleepers are used instead of lightweight timber sleepers. The inclusion of under sleeper pads (USPs) at the base of a concrete sleeper is one measure used to minimize dynamic stresses and subsequent track deterioration. In this study, cyclic loads from fast and heavy haul trains were simulated using a large-scale process simulation prismoidal triaxial apparatus (PSPTA) to investigate the performance of ballast improved by USPs. The laboratory results indicate that the inclusion of an elastic element at the harder interface of the concrete sleeper-ballast reduces the stresses transmitted to the ballast and the underlying layers and minimizes the amount of deformation and degradation of the ballast. A three-dimensional finite-element model was used to predict the behavior of ballast, and the influence of USPs on the stress-strain responses of ballast generally agree with the experimental findings.

This paper describes salient features of a set of large-scale ballast testing equipment developed at the University of Wollongong, Australia, and how the test results and research outcomes have contributed to transforming tracks in the Australian heavy haul and commuter networks, particularly with regards to the strength, deformation, and degradation of ballast. Ideally, ballast assemblies should be tested in prototype scale under actual loading conditions. This is because a reduction in particle sizes for testing in smaller equipment can reduce the internal angle of friction (shearing resistance) of the granular assembly in a macro sense, and the angularity of the particles in a micro sense, and hence the volumetric changes during the shearing process. In response to the worldwide lack of proper test facilities for ballast, the University of Wollongong has, since the early 1990s, designed and built a number of large-scale process simulation triaxial testing rigs. They are all custom made to minimize any boundary effects and also to evaluate the deformation and degradation of ballast, particularly the size, shape, and origin of aggregates used as ballast in Australian tracks. This triaxial process simulation equipment was originally used to characterize the behavior of coarse aggregate used for state railway standards for monotonic loading, but since then it has been fitted with dynamic actuators to simulate actual track conditions involving the true cyclic loading nature while also capturing the wheel-rail dynamics that correspond to high-speed commuter rail and fast heavy-haul operations. These tests invariably demonstrated completely different stress-strain and volumetric characteristics of ballast compared to conventional static or monotonic testing of the same test specimens.

he rail network plays an essential role in transport infrastructure worldwide. A ballasted track is commonly used for several reasons, including economic considerations, load bearing capacity, rapid drainage and ease of maintenance. Given the ever-increasing demand for trains to carry heavier axle loads at greater speeds, traditional design and construction must undergo inevitable changes for sustainable performance. Ballast is an unbounded granular assembly that displaces when subjected to repeated train loading affecting track stability. During heavy haul operations, ballast progressively deteriorates and the infiltration of fluidized fines (mud pumping) from the underlying substructure and subgrade decreases its shear strength and also impedes drainage, while increasing track deformation and associated maintenance. This book presents a comprehensive procedure for the design of ballasted tracks based on a rational approach that combines extensive laboratory testing, computational modelling and field measurements conducted over the past two decades. Ballast Railroad Design: SMART-UOW Approach will not only become an imperative design aid for rail practitioners, but will also be a valuable resource for postgraduate students and researchers alike in railway engineering.

Railway ballast comprises unbounded discrete grains that are often used to form a load-bearing platform for tracks. Ballast degradation as trains pass over the tracks and infiltration of external fines including slurried (pumped) fine subgrade soils are two of the main reasons for ballast fouling. Fouling causes tracks to settle and also reduces the load-bearing capacity, which is associated with a reduction in internal friction and increased lateral spreading of the ballast layer. This paper presents a study of mobilized friction angle, volumetric behavior, and associated evolutions of contact and fabric anisotropy of fouled ballast subjected to monotonic triaxial loading using a series of large-scale triaxial tests and discrete element modeling. Monotonically loaded and drained triaxial tests were carried out on ballast with levels of clay fouling that varied from 10 to 50% void contamination index (VCI) subjected to three confining pressures of 10, 30, and 60 kPa. The results showed that an increase in the level of fouling decreased the mobilized friction angle and increased the ballast dilation. The discrete element method (DEM) was used to study the mobilized friction angle and fabric anisotropy of fresh and fouled ballast by simulating actual large-scale triaxial tests. Irregular shaped grains of ballast were simulated by clumping bonded circular balls with appropriate sizes and positions together. Ballast fouling was approximately simulated in DEM by adding 1-mm particles into the pore spaces of the fresh ballast. The predicted mobilized friction angles and volumetric changes obtained from the DEM simulations agreed well with those measured in the laboratory, indicating that the peak friction angle of fouled ballast and dilation decreased as the degree of fouling increased. The DEM simulations provided an insight into the distribution of contact force chains, contact orientations, and evolution of fabric anisotropy of fresh and fouled ballast that could not b

The load deformation of ballasted rail tracks subjected to cyclic loading is investigated experimentally using a large-scale track process simulation apparatus and numerically through a combined discrete element-finite-difference approach. Laboratory tests were performed to examine the deformation and degradation of ballast subjected to cyclic loading at 15 Hz and a lateral confinement of 10 kPa 10 kPa. The laboratory results reveal that ballast undergoes significant deformation during the initial load cycles, followed by gradually increasing deformation attaining a steady value toward the end of testing. A numerical model based on a combined discrete element method (DEM) and finite-difference method (FDM) is introduced to study the load-deformation response of the ballast assembly while considering interaction between the ballast aggregates and the subgrade layer. In this coupled model, the discrete ballast grains are modeled by DEM, and the subgrade domain is modeled as a continuum by FDM. Interface elements are introduced to transmit the interacting forces and displacements between adjoining material domains in which the DEM transfers contact forces to the FDM, and then the FDM updates the displacements, which provides subsequent input into the DEM. This computational cycle continues with the increasing number of loading cycles. The numerical model is validated by comparing the predicted cyclic load-deformation response with the laboratory measurements. Contact force distributions and stress contours in the assembly are analyzed and presented graphically to interpret the behavior of the model track, and the effects that subgrade stiffness have on the axial strain and bond breakage of the ballast are investigated. This combined DEM-FDM analysis is also used to analyze the load deformation of an instrumented track in the town of Singleton, Australia, and the numerical predictions are compared with the field data.

Ballasted rail tracks are the most important mode of transportation in terms of traffic tonnage serving the needs of bulk freight and passenger movement, but under train loads, the particles degrade due to breakage and the progressive accumulation of external fines or mud-pumping under the subgrade, all of which reduce its shear strength and increase track instability. These actions adversely affect the safety, passenger comfort and efficiency of tracks, as well as enforcing speed restrictions and more frequent track maintenance. In spite of advances in rail track geotechnology, the optimum choice of ballast for track design is still considered critical because ballast degradation is influenced by the amplitude and number of load cycles, particle gradation, track confining pressure and the angularity and fracture strength of individual grains. One of the most effective methods of enhancing track stability and reducing the stresses transmitted to a soft subgrade layer is to increase the stiffness of the overlying granular media. This paper presents our current knowledge of rail track geomechanics, including important concepts/topics related to laboratory testing and computational modelling approaches used to study the load-deformation behaviour of ballast improved with waste tyres, synthetic geogrids and geocells.

Railways offer an efficient and economic transport mode in many parts of the developed countries including Australia, China and USA. Ballast layer is designed as a load bearing layer for rail tracks and to be free draining, but when the ballast voids are wholly or partially impeded due to the intrusion of fine particles, the ballast can be considered to be fouled. Fouling causes a reduction in the drainage capacity of ballast, thereby reducing the track resiliency and triggering high maintenance costs. Geosynthetics are commonly used in railway construction for reinforcement and stabilization purposes. When railway ballast becomes fouled the beneficial effect of the geosynthetics could decrease significantly. This paper presents a study of how the interface behavior of geosynthetics-ballast copes with fouling using discrete element modelling (DEM) of large-scale direct shear tests. A series of large-scale direct shear tests for coal fouled ballast were carried out in the laboratory and were then simulated in the DEM. Shear stress-strain and volumetric dilation responses obtained from the DEM simulations were in reasonable agreement with those measured experimentally. The contact force distributions of fresh and fouled ballast were captured and shown that the fouled ballast exhibited higher number of contact forces compared to the fresh ballast assembly. This is due to coal fines accumulated in voids among large particles then partially carry and transmit contact forces across the assembly. Strains developed horizontally across the geogrid were also analyzed in this study.

This paper presents a study of the load-deformation behaviour of geocell-stabilised sub-ballast subjected to cyclic loading using a novel track process simulation apparatus. The tests were conducted at frequencies varying from 10-30 Hz. This frequency range is generally representative of Australian Standard Gauge trains operating up to 160 km/h. The discrete element method (DEM) was also used to model geocell-reinforced sub-ballast under plane strain conditions. The geocell was modelled by connecting a group of small circular balls together to form the desired geometry and aperture using contact and parallel bonds. Tensile and bending tests were carried out to calibrate the model parameters adopted for simulating geocell. To model irregularly-shaped particles of sub-ballast, clusters of bonded circular balls were used. The simulated load-deformation curves of the geocell-reinforced sub-ballast assembly at varying cyclic load cycles were in good agreement with the experimental observations. The results indicated that geocell decreased the vertical and lateral deformation of sub-ballast assemblies at any given frequency. Furthermore, the DEM can also provide an insight into the distribution of contact force chains, and average contact normal and shear force distributions, which cannot be determined experimentally.

Stone columns are being increasingly used as a cost-effective and environmentally friendly method for improvement of weak soils. Deformation behavior of stone columns reinforced soft clay has been the subject of an extensive number of experimental and modelling studies during last decades. Continuum-based numerical models provide valuable insights into the settlement, lateral deformation, stress and strain-rate dependent behavior of stone column at macroscopic scale. However, owing to the discrete nature of stone columns, which are comprised of granular material, cannot be properly modelled by the continuum methods. This paper presents a coupled micro-macro method for numerically simulating a single stone column stabilized soft soils. A novel coupling model of discrete element method (DEM) and finite difference method (FDM) was introduced to investigate the load-deformation behavior of stone columns considering micromechanical analysis. In the coupled discrete-continuum model, the soft soil domain was modelled by the continuum method using FLAC and stone column was modelled by the discrete element method using PFC2D. A force-displacement transmission mechanism was introduced to achieve the interaction of both domains in which the DEM transfers forces and moment to the FDM and then the FDM updates displacements back to the DEM. The predicted load-deformation results were in good agreement with the data measured experimentally indicating that the proposed coupling discrete-continuum model could capture the deformation behavior of stone column reinforced soft soils.

For several hundred years, the design of railway tracks has practically remained unchanged. Traditionally, rail tracks are placed on a ballast layer due to several reasons, including economy, rapid drainage, and high load bearing capacity. The primary function of ballast is to distributing dynamic track loads to sub-ballast and subgrade layers, while also providing lateral resistance and allowing for rapid drainage. Upon repeated trainloads, the ballast becomes fouled due to ballast degradation and the intrusion of fines which adversely affects the strength and deformation behaviour of ballast. This paper presents the use of three-dimensional discrete element method (DEM) in studying the shear behaviour of the fouled ballast subjected to direct shear loading. Irregularly shaped particles of ballast were modelled by grouping many spherical balls together in appropriate sizes to simulate representative ballast aggregates. Fouled ballast was modelled by injecting a specified number of miniature spherical particles into the void spaces. The DEM simulation highlights that the peak shear stress of the ballast assembly decreases and the dilation of fouled ballast increases with an increase level of fouling. Additionally, the distributions of contact force chain and particle displacement vectors were captured during shearing progress, explaining the formation of shear band and the evolutions of volumetric change of fouled ballast.

Geogrids are widely used in ballasted rail tracks for reinforcement and stabilisation. During train operation, ballast becomes contaminated or fouled due to infiltration of fines from the surface, mud pumping from the subgrade, and degradation, which decreases the performance of the geogrids. This paper presents the results of a laboratory and numerical simulation to study the effect that coal fines have on the interface between ballast and geogrid. The stress-strain behaviour of fresh and fouled ballast reinforced by geogrid was investigated via a series of large scale direct shear tests in the laboratory and numerical simulations using the Discrete Element Method (DEM). The geogrid was modelled by bonding a large number of small spheres together to form the desired geometry and apertures. Irregular particle shapes were simulated in DEM by connecting many spheres together in appropriate sizes and positions. Fouled ballast was modelled by adding a predetermined amount of miniature spheres into the voids of the fresh ballast. The DEM results were then compared qualitatively with the laboratory data, and the effects of fines on the resulting shear stress-strain of ballast and the contact forces developed in the geogrids are discussed.

The writers highly appreciate the keen feedback provided by the discusser and also for raising some other important aspects of the experimental program. While the writers are in general agreement with the discusser’s comments, some points warrant further clarification.