1. Novel method for monitoring chip heat in abrasive belt grinding based on decision-making fusion of vision and sound information.
- Author
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Wang, Nina, Ren, Lijuan, Zhang, Guangpeng, Liu, Shuai, and Chen, Hu
- Subjects
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CONVOLUTIONAL neural networks , *NETWORKS on a chip , *SURFACE temperature , *ENTHALPY , *ABRASIVES - Abstract
The surface temperature of a workpiece during abrasive belt grinding directly affects its surface quality and determines whether the workpiece surface burns. However, the surface temperature of the workpiece during the grinding process is determined by the total heat and the heat carried away by the chips. Under certain grinding parameters, accurately obtaining the heat removed by the chips is one of the key factors to accurately obtain the workpiece surface quality. Therefore, a new method for chip heat monitoring based on audio-visual information decision fusion is proposed in this study. By obtaining visual sparks and sound signals directly related to the chip, a real-time chip quality (i.e., material removal rate, MRR) monitoring model based on convolutional neural network (CNN) and multilayer perceptron (MLP) was established. The heat taken away by the chips in real time was calculated through theoretical formula. The results show that the RMSE of the proposed method for the material removal rate does not exceed 0.006, and the coefficient of determination R2 is not less than 99.4%. The maximum error between the predicted maximum temperature of the grinding surface and the experimental measurement value is 10 °C. The proposed method provides the theoretical basis for the prediction and control of workpiece grinding temperature. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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