Search

Knowledge of the drying properties of tobacco in high temperatures above 100 °C and its dust are crucial in the design of dryers, both in the optimization of the superheated-steam-drying process and in the correct selection of innovative explosion protection and mitigation systems. In this study, tobacco properties were determined and incorporated into the proposed model of an expanding superheated steam flash dryer. The results obtained from the proposed model were validated by using experimental data yielded during test runs of an industrial scale of a closed-loop expansion dryer on lamina cut tobacco. Moreover, the explosion and fire properties of tobacco dust before and after the superheated steam-drying process at 160, 170, 180, and 190 °C were experimentally investigated, using a 20 L spherical explosion chamber, a hot plate apparatus, a Hartmann tube apparatus, and a Godbert–Greenwald furnace apparatus. The results indicate that the higher the drying temperature, the more likely the ignition of the dust tobacco cloud, the faster the explosion flame propagation, and the greater the explosion severity. Tobacco dust is of weak explosion class. Dust obtained by drying with superheated steam at 190 °C is characterized by the highest value of explosion index amounting to 109 ± 14 m·bar·s−1, the highest explosion pressure rate (405 ± 32 bar/s), and the maximum explosion pressure (6.7 ± 0.3 bar). The prevention of tobacco-dust accumulation and its removal from the outer surfaces of machinery and equipment used in the superheated steam-drying process are highly desirable.

Non-degradable plastics of petrochemical origin are a contemporary problem of society. Due to the large amount of plastic waste, there are problems with their disposal or storage, where the most common types of plastic waste are disposable tableware, bags, packaging, bottles, and containers, and not all of them can be recycled. Due to growing ecological awareness, interest in the topics of biodegradable materials suitable for disposable items has begun to reduce the consumption of non-degradable plastics. An example of such materials are biodegradable biopolymers and their derivatives, which can be used to create the so-called bioplastics and biopolymer blends. In this article, gelatine blends modified with polysaccharides (e.g., agarose or carrageenan) were created and tested in order to obtain a stable biopolymer coating. Various techniques were used to characterize the resulting bioplastics, including Fourier-transform infrared spectroscopy (FTIR), thermogravimetric analysis (TGA)/differential scanning calorimetry (DSC), contact angle measurements, and surface energy characterization. The influence of thermal and microbiological degradation on the properties of the blends was also investigated. From the analysis, it can be observed that the addition of agarose increased the hardness of the mixture by 27% compared to the control sample without the addition of polysaccharides. In addition, there was an increase in the surface energy (24%), softening point (15%), and glass transition temperature (14%) compared to the control sample. The addition of starch to the gelatine matrix increased the softening point by 15% and the glass transition temperature by 6%. After aging, both compounds showed an increase in hardness of 26% and a decrease in tensile strength of 60%. This offers an opportunity as application materials in the form of biopolymer coatings, dietary supplements, skin care products, short-term and single-contact decorative elements, food, medical, floriculture, and decorative industries.

Plastic waste is a serious problem in modern society. Every day, mankind produces tons of waste that must be disposed of or recycled. The most common types of plastic waste are disposable tableware, bags, packaging, bottles, and containers, and not all are recycled. Therefore, there is a great interest in producing environmentally friendly disposable materials. In this study, modified gelatin blends using polysaccharides (e.g., agarose, starch) were produced to obtain a stable coating. Various techniques were used to characterize the obtained bioplastics, including FTIR spectroscopy (Fourier-transform infrared spectroscopy), TGA (thermogravimetric analysis)/DSC (differential scanning calorimetry), contact angle measurements, and surface energy characterization. We also investigated the influence of thermal and microbiological degradation on the properties of the biocomposite. The addition of agarose increased the hardness of the blend by 27% compared to the control sample without added polysaccharides. Increases were also observed in the surface energy (24%), softening point (15%), and glass transition temperature (14%) compared to the control sample. The addition of starch to the biopolymer increased the softening point by 15% and the glass transition temperature by 6%. After aging, both blends showed an increase in hardness of 26% and a decrease in tensile strength of 60%.

There is a major focus on natural biopolymers of bacterial, animal, or plant origin as ecological materials, replacing petrochemical products. Biologically derived polylactide (PLA), polyhydroxybutyrate (PHB), and polyhydroxyalkanoates (PHA) possess interesting properties, but they are currently too expensive for most applications. Therefore, researchers try to find other biopolymers that are both durable and cheap enough to replace plastics in some applications. One possible candidate is gelatin, which can be transformed into a thin, translucent film that is flexible and has stable and high mechanical properties. Here, we present a method of synthesizing a composite material from gelatin. For preparation of such material, we used gelatin of animal origin (pig skin) with the addition of casein, food gelatin, glycerin, and enzymes as biocatalysts of chemical modification and further extraction of gelatin from collagen. Compositions forming films with homogeneous shapes and good mechanical properties were selected (Tensile strength reaches 3.11 MPa, while the highest value of elongation at break is 97.96%). After administering the samples to microbial scaring, the composites completely decomposed under the action of microorganisms within 30 days, which proves their biodegradation.

This paper presents the use of ashes from brown coal combustion (BCA) as fillers in rubber mixtures, to reduce the emission of volatile organic compounds. Two types of ash, BCA1 and BCA2, were selected as fillers for styrene–butadiene rubber (SBR). The ashes were produced during the treatment of brown coal at the Bełchatów Power Plant in the years 2017 and 2018. The morphology and chemical composition of the ash were tested. Morphology studies using scanning microscopy showed differences in the grain sizes of the ashes, and EDS analysis showed a difference in their chemical compositions. Vulcanizates with different weight proportions of the individual ashes were produced. Mixtures were made with the addition of 10–30 pts. wt. ashes per 100 g of SBR. The addition of BCA1 ash at 10 and 30 pts. wt. reduced the emission of volatile organic compounds (VOC) while maintaining the good strength properties of the mixtures.

The problem of plastic waste has long been a concern for governments and society. However, huge amounts of plastic are still being released into the oceans and the environment. One possible solution is to replace plastics with materials that are more both biodecomposable and biodegradable. The most environmentally friendly materials are made of natural ingredients found in nature, although not all of them can be called biodegradable. In this study, we set out to create a new composite with functional properties that could replace commonly used disposable packaging. To ensure the competitiveness of our solution, we used inexpensive and readily available components, such as gelatin G HOOCCH2CH2C(R1)NHCOCH2NH2 (where R1 is a continuation of the peptide chain), polyvinyl alcohol PVA CH2CH(OH), and glycerin G HOCH2CH(CH2OH)O. The ingredients used in the research come from natural sources; however, they are chemically processed. Some of them, such as polyvinyl alcohol, for example, are biodegradable. With the appropriate selection of the components, in the casting process, the intermixed components made it possible to produce materials that were characterized by good physicochemical properties, including thermal stability, optical transmission of UV-Vis light, cross-linking density, and mechanical strength. The most favorable parameters of thermal stability were observed in casein-containing gelatine forms. The best cross-linking density was obtained in the case of gelatin–glycerine systems. Composite containing caseins distinguished by the highest resistance to flammability, increased thermal stability, flexibility, and greater hardness compared to other composites.

Buffing Dust Collagen (BDC) is a hazardous waste product of chromium tanning bovine hides. The aim of this study was to investigate whether BDC has the desirable properties required of modern fillers. The microstructural properties of BDC were characterized by elemental analysis (N, Cr2O3) of dry residue and scanning electron microscopy (SEM). The BDC was applied (5 to 30 parts by weight) to styrene butadiene rubber (SBR), obtaining SBR-BDC composites. The physicochemical properties of the SBR-BDC composites were examined by Fourier transform infrared analysis, SEM, UV−Vis spectroscopy, swelling tests, mechanical tests, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The biodegradability of the SBR-BDC composites and their thermo-oxidative aging were also investigated. The filler contributed to increase the cross-link density in the elastomer structure, as evidenced by enhanced mechanical strength. The introduction of a filler into the elastomer structure resulted in an increase in the efficiency of polymer bonding, which was manifested by more favorable rheological and mechanical parameters. It also influenced the formation of stable interfacial bonds between the individual components in the polymer matrix, which in turn reduced the release of compact chromium in the BDC filler. This was shown by the absorption bands for polar groups in the infrared analysis and by imaging of the vulcanization process.

Multicolor ethylene-norbornene (EN) composites filled with three different spinel pigments (Cobalt Green-PG50, Zinc Iron Yellow-PY 119, Praseodym Yellow-PY159) were prepared by melt mixing and characterized in terms of their stability under destructive environmental conditions. The EN films were subjected to accelerated aging by ultraviolet (UV) photooxidation for 300 h, 600 h, or 900 h. The mechanical performance of the EN composites was investigated in static and dynamic mechanical tests. The morphologies of the EN samples and their color changes during the aging process were evaluated by scanning electron microscopy (SEM) and spectrophotometric measurements. Fourier transform infrared (FTIR) spectroscopy was applied to determine the amount of carbonyl groups resulting from surface oxidation at different aging times. The effects of the spinel pigments on the thermal stability and combustion properties of the multicolor polymer composites were also assessed, and compared with a sample containing the organic Pigment Yellow 139 (PY139). The results show that the color changes (ΔE) in the spinel pigments were minor in comparison to those in the organic pigment (PY139) and the reference film. The Zinc Yellow (PY119) pigment was the most effective stabilizer of EN copolymer. Moreover, the spinel pigments had a positive effect on the flame retardancy of the EN composites. Microcombustion tests (MCC) showed that the incorporation of both the spinels and the organic pigment PY139 into the EN matrix reduced the heat release rate (HRR) and total heat release (THR) parameters.

The purpose of this work was to prepare new biodegradable starch-cellulose composites, with starch, using casein and gelatin as natural nutrients. The physico-chemical properties of the starch films and cellulose fabrics with starch coatings were studied by Fourier transformation infrared analysis, laser confocal scanning microscopy (LCSM), scanning electron microscopy (SEM), UV-Vis spectroscopy, swelling tests, mechanical tests, thermal analysis thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC). The susceptibility of the starch films to biodegradation was investigated, together with their resistance to thermo-oxidative aging. As a result of the formation of the starch films, both the casein and gelatin macromolecules were able to interact directly with the starch matrix and the fractions of unbranched amylose and branched amylopectin it contained. This interaction was visible as changes in the absorption bands of the polar groups, as revealed by infrared analysis. Spectral analysis of the cellulose fabrics coated with starch films suggests that hydrogen bridges formed between the micelles of long cellulose filaments and the micro and macro-fibers of the starch pectins. An applicative test revealed that when used as a covering for bean cultivation the cellulose-starch composites act as a fertilizing component, contributing to significantly improved growth of Phaseolus vulgaris in comparison to the use of unmodified cellulose.

This study set out to investigate the impact of aluminum-magnesium hydroxycarbonates (LHs) with various Mg/Al ratios on the formation of hybrid pigments. The colorants were also evaluated for their flame-retardant properties. In the first part of the study, the hybrid pigments were submitted to comprehensive characterization using time-of-flight secondary ion mass spectrometry (TOF-SIMS), 27Al solid-state nuclear magnetic resonance (NMR) spectroscopy, powder X-ray diffraction analysis (XRD), thermogravimetric analysis (TGA), and N2 adsorption as well as scanning and transmission electron microscopy (SEM/STEM). The relationship between the Mg/Al ratios of the LH carriers and the formation of lake pigments was explored. The TOF-SIMS spectrum of LH modified with azo chromophore (AC) showed an intense peak for the C19H15O5N2Mg+ ion, confirming metal-dye interactions. Incorporation of the organic colorant into the LH host enhanced its resistance to dissolution in organic solvent (butyl acetate), as well as improving its color stability under elevated temperatures. The second part of the study evaluated the flammability of ethylene-norbornene (EN) composites, in which the pigments had been applied as colorants. Cone calorimetry revealed that addition of the organic-inorganic pigments resulted in a substantial improvement of the flame retardancy, reflected by the decreased values of the heat release rate (HRRMAX) and total heat release parameter (THR) of the EN composites in comparison to a neat sample (unfilled EN).

The current investigations show the influence of keratin, recovered from the tanning industry, on the thermal and mechanical properties of vulcanizates with synthetic rubber acrylonitrile-butadiene rubber NBR. The addition of waste protein to NBR vulcanizates influences the improvement of resistance at high temperatures and mechanical properties like tensile strength and hardness. The introduction of keratin to the mixes of rubber previously blended with zinc oxide (ZnO) before vulcanization process leads to an increase in the cross-linking density of vulcanizates. The polymer materials received including addition of proteins will undergo biodecomposition in natural conditions. After soil test, vulcanizates with keratin especially keratin with ZnO showed much more changes on the surface area than vulcanizates without protein. In that aerobic environment, microorganisms, bacteria, and fungus digested better polymer materials containing natural additives.