3,365 results on '"Metal recycling"'
Search Results
2. Recovery of aluminum, magnetic ferrous metals and glass through enhanced industrial-scale treatment of different MSWI bottom ashes
- Author
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Mühl, Julia, Hofer, Simon, Blasenbauer, Dominik, and Lederer, Jakob
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- 2024
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3. Deep learning approaches for classification of copper-containing metal scrap in recycling processes
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Koinig, G., Kuhn, N., Fink, T., Lorber, B., Radmann, Y., Martinelli, W., and Tischberger-Aldrian, A.
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- 2024
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4. Laser beam welding of T joints for aluminum–Copper–lithium aircraft panels: Effect of filler wire on recyclability and weldability
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Vivas, Javier, Aldanondo, Egoitz, Dufour, Philippe, Delgado, Clara, and Fernández-Calvo, Ana Isabel
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- 2024
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5. Covalent organic polymers based on triazine-pyridyl group for high capacity and high selectivity removal of Pd(Ⅱ)
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Meng, Ao, Yan, Hewei, Zhu, Jun, Ni, Cailing, Tao, Ye, Du, Weiwei, Qin, Yuancheng, and Zou, Jianping
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- 2025
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6. Catalysing electrowinning of copper from E-waste: A critical review
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Fathima, Arshia, Tang, Jessie Yuk Bing, Giannis, Apostolos, Ilankoon, I.M.S.K., and Chong, Meng Nan
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- 2022
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7. Chapter 10.5 - Recycling of fusion material and its predicted nuclide distribution
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Lidar, Per and Karlsson, Mikael
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- 2025
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8. Recycling Metal, Mobility and Connectivity. An Analysis of Rochelongue Underwater Site Assemblage (seventh–sixth BC) West Languedoc (France)
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Núñez, Enrique Aragón, Fabregat, Raimon Graells i, and Ruiz, Ignacio Montero
- Abstract
This article presents the rationale behind the material culture from Rochelongue underwater site assemblage. This site was located in the 1960s at Cap d’Agde (Languedoc-Rousillon, France) and dated to the last quarter of the seventh–beginning of the sixth century BC. The study is based on the characterisation of the metal finds linked to the so-called “Launacian” phenomenon. The results are applied within the context of mobility, connectivity and cultural interaction, showing metal as the central defining element of these archaeological contexts. The provenance and cultural affiliations of the pieces, determined from chemical and provenance analyses, help, in turn, to determine interactions between the Iberian Peninsula and the rest of Europe. In this context, the South of France is a nexus for direct contact sustained over a certain period, probably economic, although never free from other socio-political considerations. Thus, the article opens debate on the underwater site of Rochelongue and its Launacian material culture context, feeding discussion on its chronology, cultural attribution and typological characterisations, as well as reflecting a greater relevance of the coastal and maritime route and its impact on the Iberian Peninsula than previously considered. [ABSTRACT FROM AUTHOR]
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- 2025
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9. Advanced Recovery Strategies for Metallic and Nonmetallic Fractions from Waste Printed Circuit Boards: A Comprehensive Review.
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Zhang, Jie, Peng, Zhengxin, Wang, Jiang, Wang, Ruiqi, Xu, Hui, Mao, Shanshan, Deng, Wei, Jiang, Nan, Feng, Qian, and Zhou, Xing
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RARE earth metals , *METAL recycling , *PRINTED circuits , *WASTE recycling , *PRECIOUS metals - Abstract
The recycling approach for waste printed circuit boards (WPCBs) has evolved from stabilization to value-added processes. However, the variability in the value of their components hinders the development of comprehensive WPCB recycling strategies as a whole. This paper reviews advanced recovery strategies for various fractions including base metals, precious metals, rare earth metals, hazardous metals, and nonmetals. The focal points were to elucidate the complex WPCB structure and composition, and the associated recycling challenges, and to evaluate the advanced technologies for the recovery of various fractions. From a forward-looking recycling perspective, the different fractions should be treated separately to minimize environmental impact, recycle product usage, and maximize economic benefits. A comprehensive framework for resource recovery from WPCBs is proposed to guide future research and promote a green, circular economy in electronics waste management. [ABSTRACT FROM AUTHOR]
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- 2025
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10. Evaluation of Recycled and Reused Metal Powders for DMLS 3D Printing †.
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Svozilova, Simona, Zetková, Ivana, Marin, Juan Felipe Santa, and Garay, Jesús Arturo Torres
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DIRECT metal laser sintering , *METAL recycling , *DIGITAL image processing , *PARTICLE size distribution , *THREE-dimensional printing , *METAL powders - Abstract
Metal powders for additive manufacturing are expensive, and producing new ones from mined metals has a negative ecological impact. In this work, recycled and reused metal powders from MS1 steel for direct metal laser sintering (DMLS) 3D printing were evaluated in the laboratory. The powders were recycled by melting followed by gas atomizing. Virgin, recycled, and reused metal powders were evaluated using scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), X-ray diffraction (XRD), metallography analysis, microhardness measurements, particle size distribution (PSD), shape factor by digital image processing (DIP), and flowability testing. The results showed that the particle distribution was modified after recycling. Kurtosis analysis revealed a reduction from −0.64 for virgin powders to −1.29 for recycled powders. The results demonstrated a positive skewness, indicating that the recycled powder contained a greater proportion of smaller particles. The shape factor was also modified and changed from 1.57 for virgin powders to 1.28 for recycled powders. The microstructure also changed, and austenite was found in the recycled powders. The microhardness of recycled powder decreased by 39% compared to the virgin powder. Recycled powders did not flow, using two different funnels to evaluate their flowability. The flowability of used powder was reduced from 4.3 s to 2.9 s. [ABSTRACT FROM AUTHOR]
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- 2024
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11. Prediction of metal recovery potential of end-of-life NEV batteries in China based on GRA-BiLSTM.
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Liu, Bingchun and Liu, Xiao
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ELECTRIC vehicles , *METAL recycling , *WEIBULL distribution , *SCRAP metals , *SUPPLY & demand - Abstract
• Using the GRA-BILSTM prediction model in NEV battery recycling studies. • Studied the impact of different battery market shares on metal supply and demand. • Retired batteries have great potential for secondary use and material recovery. • Assessed the impact of metal recycling on the supply of key metals. • Assessing Key Metal Supply Risks Against Chinese and World Reserves. As Chinese new energy vehicle (NEV) sales continue to grow, end-of-life batteries have great potential for recycling in the future. In this study, a combined model based on Gray Relation Analysis and Bi-directional Long Short-Term Memory (GRA-BiLSTM) is proposed for predicting NEV sales, and the NEV battery life is modeled using the Weibull distribution. Then, the amount of end-of-life batteries, secondary utilization and metal recycling are calculated. The impact of end-of-life battery recycling on the supply and demand of key metals is studied. The results show that in 2040, the secondary utilization of end-of-life batteries in the Standard Growth Rate-Lithium Iron Phosphate Battery Dominated-High Secondary Utilization rate scenario (SGR-LFP H) is 391.76 GWh. The recycling volumes of lithium, nickel and cobalt are 45,900 tons, 92,900 tons and 22,100 tons, respectively. In the Standard Growth Rate-lithium nickel cobalt manganese oxide Battery Dominated-Low Secondary Utilization rate scenario (SGR-NCM L), the recycling of lithium, nickel and cobalt is even greater, at 62,600 tons, 372,200 tons and 71,700 tons, respectively. End-of-life batteries recycling can reduce the demand for metals. However, as NEV sales continue to grow, the gap between metal supply and demand remains significant. The findings urge the Chinese government develop appropriate battery management strategies to increase the recycling rate of end-of-life batteries; and to encourage enterprises to research new types of batteries to resolve the conflict between supply and demand for metals. [ABSTRACT FROM AUTHOR]
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- 2024
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12. Selective Recovery of Zinc from Alkaline Batteries via a Basic Leaching Process and the Use of a Machine Learning-Based Digital Twin for Predictive Purposes.
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Muñoz García, Noelia, Valverde, José Luis, Delgado Cano, Beatriz, Heitz, Michèle, and Avalos Ramirez, Antonio
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ARTIFICIAL neural networks , *ALKALINE batteries , *DIGITAL twins , *METAL recycling , *SODIUM hydroxide - Abstract
Recycling the metals found in spent batteries offers both environmental and economic benefits, especially when extracted and purified using environmentally friendly processes. Two basic leaching agents were tested and compared: ammonium hydroxide (NH4OH) and sodium hydroxide (NaOH). Using NH4OH 4 M at 25 °C, 30.5 ± 0.7 wt. % of zinc (Zn) was dissolved for a solid/liquid (S/L) ratio of 1/10 (g of black mass (BM)/mL of solution); meanwhile, with NaOH 6 M at 70 °C, and an S/L ratio of 1/5 (g of BM/mL of solution), 69.9 ± 2.8 wt. % of the Zn initially present in the BM of alkaline batteries was leached. A virtual representation of the experimental data through digital twins of the alkaline leaching process of the BM was proposed. For this purpose, 90% of the experimental data were used for training a supervised learning procedure involving 600 different artificial neural networks (ANNs) and using up to 12 activation functions. The application was able to choose the most suitable ANN using an ANOVA analysis. After the training step, the network was tested by predicting the outputs of inputs that were not used in the training process, to avoid overfitting in a validating process with 10% of the data. The best model was employed for estimating the degree of leaching of different metals that can be obtained from BM, obtaining a data deviation of less than 10% for highly concentrated compounds such as Zn. [ABSTRACT FROM AUTHOR]
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- 2024
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13. Linking regional MFA models: Understanding disparities within the global zinc cycle.
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Rostek, L. and Loibl, A.
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LIFE cycles (Biology) , *CIRCULAR economy , *ZINC industry , *METAL recycling , *REGIONAL disparities - Abstract
Circular economy and criticality assessments require comprehensive monitoring of anthropogenic material flows and stocks at a regional level. Therefore, this study presents a multiregional trade‐linked dynamic MFA model for zinc. The model covers the entire life cycle from mining to recycling for the regions China, Europe, North America, Latin America, and Asia. The dynamic approach allows the analysis of the development of the cycles from 1995 to 2020. The interregional trade is quantified at each life cycle stage by using the Comtrade database. Sensitivity analysis is applied to account for uncertainties in the exogenous data. The results reveal large regional disparities in the zinc industry. While China shows enormous growth, Europe has already reached a steady state in zinc consumption and anthropogenic stock. The current global consumption is strongly driven by China, leading to a strong increase of its zinc stock in use. However, Europe has the largest zinc stock in use, especially on a per capita basis. North America's zinc consumption is decoupled from its economic growth, as evidenced by the recent decline in its zinc stock in use. In terms of recycling, Europe shows the highest volumes and the best circular performance, as indicated by high recycling rates, partly due to the extensive use of more easily recyclable product types. In all regions, there is potential for increased recycling by treatment of zinc‐bearing steelmaking dusts. China's strict regulation successfully triggered large‐scale implementation of respective recovery processes, leading to increasing recycling rates. This article met the requirements for a gold‐gold
JIE data openness badge described at http://jie.click/badges. [ABSTRACT FROM AUTHOR]- Published
- 2024
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14. Sustainable extraction and recycling of non-ferrous metals: a review from a European perspective.
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Gerold, Eva, Luznik, Lea, Samberger, Sebastian, and Antrekowitsch, Helmut
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NONFERROUS metals , *CIRCULAR economy , *ENVIRONMENTAL management , *CONSUMER behavior , *METAL recycling - Abstract
This review article provides a comprehensive examination of sustainable extraction and recycling methods for non-ferrous metals, which are critical to a wide range of industries including electronics, construction and renewable energy. Focusing on metals such as aluminium, copper and silicon, the study highlights the importance of recycling in conserving resources and minimizing environmental impact. It discusses the challenges posed by material diversity in recycling processes and the advances in recycling technologies that have emerged in response. Special emphasis is placed on the importance of a circular economy in maintaining a sustainable balance between consumption and conservation of metal resources. Through detailed analysis, it advocates innovative recycling practices and improved design for recyclability and highlights the role of policy, industry and consumer behaviour in achieving sustainability goals. The findings contribute to the discourse on strategic self-sufficiency in Europe through recycling, providing insights into how to improve efficiency and manage the complexity of the global material cycle. This work calls for a collaborative effort towards sustainable metallurgy and underlines the critical need for advances in recycling infrastructure and technology to ensure the long-term availability and environmental stewardship of non-ferrous metals. This article is part of the discussion meeting issue 'Sustainable metals: science and systems'. [ABSTRACT FROM AUTHOR]
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- 2024
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15. Utilisation of acid-tolerant bacteria for base metal recovery under strongly acidic conditions.
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Takano, Chikara, Nakashima, Kazunori, Kawasaki, Satoru, and Aoyagi, Hideki
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Hydrometallurgical bioprocesses for base metal recovery in environmentally friendly electronic device waste (e-waste) recycling are typically studied under neutral pH conditions to avoid competition between metals and hydrogen ions. However, metal leachate is generally strongly acidic, thus necessitating a neutralisation process in the application of these bioprocesses to e-waste recycling. To solve this pH disparity, we focused on acid-tolerant bacteria for metal recovery under strongly acidic conditions. Four acid-tolerant bacterial strains were isolated from neutral pH environments to recover base metals from simulated waste metal leachate (pH 1.5, containing 100 or 1000 mg L−1 of Co, Cu, Li, Mn, and Ni) without neutralisation. The laboratory setting for sequential metal recovery was established using these strains and a reported metal-adsorbing bacterium, Micrococcus luteus JCM1464. The metal species were successfully recovered from 100 mg L−1 metal mixtures at the following rates: Co (8.95%), Cu (21.23%), Li (5.49%), Mn (13.18%), and Ni (9.91%). From 1000 mg L−1 metal mixtures, Co (7.23%), Cu (6.82%), Li (5.85%), Mn (7.64%), and Ni (7.52%) were recovered. These results indicated the amenability of acid-tolerant bacteria to environmentally friendly base metal recycling, contributing to the development of novel industrial application of the beneficial but unutilised bioresource comprising acid-tolerant bacteria. [ABSTRACT FROM AUTHOR]
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- 2024
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16. Sustainable and efficient magnetisation roasting technology for iron recycling and utilisation from refractory iron ores: Recent advances and perspectives.
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Liu, Xiaoshan, Zhou, Wentao, Yu, Xuyang, Li, Ru, Lyu, Xianjun, Yuan, Shuai, and Sun, Yongsheng
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IRON ores , *METAL recycling , *MAGNETIZATION , *IRON , *SMELTING , *LEACHING , *ROTARY kilns , *FLUIDIZATION - Abstract
China's significant reliance on imported iron ore is due to its poor resource endowment and low utilisation levels. Given the urgent demand for iron ore resources, it is crucial to conduct basic research and cutting-edge technology exploration around co-associated refractory iron ore to realise the efficient utilisation of these resources. This study reports on the physicochemical properties and beneficiation methods including conventional separation, leaching, deep reduction and smelting for refractory iron ore. This work focuses on summarising the four types of magnetisation roasting equipment, technology, parameter optimisation, mechanism characteristics, current challenges and trends: vertical furnace magnetisation roasting, rotary kiln magnetisation roasting, fluidisation magnetisation roasting and microwave magnetisation roasting. Based on this, a new method of hydrogen-based microwave fluidisation magnetisation roasting is proposed. This method offers selective, rapid heating and high efficiency in heat and mass transfer. It provides ideas for clean, efficient and low-carbon utilisation of refractory iron ore resources. [ABSTRACT FROM AUTHOR]
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- 2024
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17. Hybrid robust disturbance rejection position-force control to adjust the motion of mobile manipulator in automatic aluminum foundry recycling industries.
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Mendoza-Bautista, Karen, Alfaro-Ponce, Mariel, and Chairez, Isaac
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ALUMINUM recycling ,METAL recycling ,CONVOLUTIONAL neural networks ,ADAPTIVE control systems ,ROBUST control ,DEEP learning - Abstract
This study presents the development of an event-driven hybrid control for position and force tracking applied on a mobile robotic manipulator for metal recycling tasks. The suggested controller operates in a sequenced strategy starting from a fixed spot, moving the mobile device towards a targeted zone ($\Omega _i^r$ Ω i r ) from where the i-th piece-to-be-recycled is attainable (considering the arm manipulation). Once the event of entering the zone is completed, the mobile robot is fixed at a position, and the end-effector of the robotic arm is enforced towards the piece-to-be-recycled. When the end-effector touches the piece in a given spot ($\Omega _i^e$ Ω i e ), the hybrid control changes to the force tracking intending to carry the piece towards the spot ($\Omega _i^p$ Ω i p ) where it ill be processed. Each piece location is identified based on a vision-based system that applies deep learning tools using convolutional neural networks. A multi-physics numerical simulation illustrated the application of the developed controller in a realistic scenario, showing all the elements of the event-driven operation. To validate the suggested controller, the comparison with a robust control that works on a wide range of carrying mass confirms the operational improvement of the event-driven hybrid position and force design. [ABSTRACT FROM AUTHOR]
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- 2024
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18. Recycling Through Comminution: Characterization, Separation and Recycling Barriers of Metal Coated Polymers and Metallized Polymer Foams.
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Grimmenstein, Julius Eik, Trebeck, Eric, Krampitz, Thomas, and Lieberwirth, Holger
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LIGHTWEIGHT construction ,CIRCULAR economy ,RAW materials ,METAL recycling ,METAL coating - Abstract
The increasing global demand for raw materials underscores the importance of lightweight construction and sustainable material use, drawing attention to composite techniques like galvanic coating of plastics. To support recycling efforts, the development of efficient separation and material recovery processes is critical, particularly for end-of-life products containing metal-plated polymers. This study investigates the recyclability of metallized polymer foams and coated polymers through comminution, focusing on the potential for effective separation of metal and polymer components. Cu-ABS samples showed 27% of the products in the 8–10 mm fraction and 48% in the 10–16 mm fraction during primary comminution, while Cu-PUR achieved a more even distribution. Microscopic analyses revealed decoating rates of up to 95% for Cu-ABS compared to 19% for Cu-PUR. The comminution energy required for Cu-PUR was three times higher, with a fivefold lower decoating rate than solid materials. Particles larger than 200 µm exhibited interlocking, complicating the separation process. These findings highlight the need for optimized recycling processes to enable efficient raw material recovery and support a circular economy. [ABSTRACT FROM AUTHOR]
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- 2024
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19. Systemic Evaluation of PSS in the Early Concept Phase Using Graph-Based Reasoning.
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Blüher, Till and Stark, Rainer
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SUSTAINABLE development ,METAL recycling ,DIGITAL technology ,VALUE creation ,ECONOMIC efficiency - Abstract
Product Service Systems (PSS) integrate technical systems, digital infrastructure, and digital and physical services to deliver value to customers in a comprehensive way throughout the life cycle of the PSS. While the potential benefits of PSSs, such as economic efficiency and sustainability, are well-recognized, their implementation and evaluation are often hindered by significant complexities and uncertainties, particularly in the early concept phase. This paper introduces a graph-based reasoning approach that enables the evaluation of PSS concepts despite vague and uncertain understanding. By defining key characteristics in the value creation process qualitatively in distinct and probabilistic states, the graph model makes the concept executable and allows for transparent evaluation. The approach actively considers knowledge gaps and variations in the PSS concept, offering insight into how uncertainties and alternative configurations impact system performance. A case study of a PSS for metal powder recycling in additive manufacturing is conducted to validate the method, demonstrating its applicability for PSS concept evaluation. [ABSTRACT FROM AUTHOR]
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- 2024
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20. Literature review: Process development recycling metal resources.
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Kamil, Ahmad Wildan Jawahirul, Pangestu, Antonius Bagas Cahyadi, Riswan, Sandya Ananda, Riesna, Zaidan Ramadhana, and Ulum, Reza Miftahul
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METAL recycling , *TECHNOLOGICAL innovations , *LITHIUM-ion batteries , *LEAD-acid batteries , *ENERGY consumption - Abstract
To encourage environmental preservation and achieve environmental, economic, and social sustainability, a global trend has emerged over the past ten years. Due to the detrimental effects that fossil fuels have had on the environment and energy security, investments in electric vehicles and renewable energy storage have increased. In order to meet the Paris Climate Accords and power portable electronics and electric vehicles, lithium-ion batteries, such as nickel-metal hydride (NiMH), lithium-ion batteries, conventional lead-acid batteries, and nickel-cadmium batteries, are essential. Copper is the most valuable metal found in lithium-ion batteries, which also contain lithium, cobalt, manganese, and nickel. The unsustainable use of these materials, however, is a factor in the pollution and deterioration of the environment. Common techniques for recovering valuable metals from used Li-ion batteries include pyrometallurgy and hydrometallurgy, but these techniques have drawbacks like the production of hazardous gas and energy consumption. Leaching is suggested as a possible substitute, but it's critical to prevent posing fresh environmental risks. Alternatives such as organic acids are ideal. The goal of this review is to present a thorough technological advancement for recycling metals from used Li-ion batteries. [ABSTRACT FROM AUTHOR]
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- 2024
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21. Bright Contrast in a Dim Setting: Nonferrous recycled metals were the bright stars in a sometimes gloomy year for recyclers of other materials.
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TAYLOR, BRIAN
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TRADE regulation ,SUPPLY & demand ,NONFERROUS metals ,TIRE recycling ,METAL recycling ,PACKAGING recycling - Published
- 2024
22. Novel electrochemical process for recycling of valuable metals from spent lithium-ion batteries.
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Pei, Shaozhen, Yan, Shuxuan, Chen, Xiangping, Li, Jing, and Xu, Junhua
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METAL recycling , *COPPER , *COPPER sulfate , *SULFURIC acid , *WASTE recycling - Abstract
[Display omitted] • Waste copper sulphate solution was electrolyzed to provide sulphuric acid. • This study obtained leaching rates of 93 % of Ni, 91 % of Co, 89 % of Mn and 92 % of Li. • Recovery rates of 91 % of Ni, 91 % of Co, 86 % of Mn and 90 % of Li were achieved. • A novel method was developed without using any acid or reductant. • This work demonstrated the application of treating waste with waste. Effective recovery of Li, Co, Ni and Mn from cathode materials of spent lithium-ion batteries (LIBs) has become a global concern. In this study, electrolysis of copper sulfate to produce sulfuric acid and electrons were utilized to recover Li, Co, Ni and Mn from spent LIBs. The obtained results showed that 93 % of Ni, 91 % of Co, 89 % of Mn and 94 % of Li were leached and 99 % of Cu was deposited during leaching process by adopting the 0.225 mol/L of copper sulfate with a solid/liquid ratio of 15 g/L at a current density of 50 mA/m2 and 80 °C for 4.5 h. Then, a current efficiency of 72 % for the cathode and 30 % for the anode was achieved at a current density of 40 mA/m2, 70 °C and pH 2.5 during electrodeposition process. The Ni-Co deposition followed the principle of anomalous codeposition and the complete deposition time of Co, Ni and Mn were 3 h, 9 h and 10 h, respectively. Eventually, the Ni, Co, Mn, Li and Cu can be recovered as Ni-Co alloy, MnO 2 and Li 2 CO 3 and Cu metals with the corresponding recovery rates of 99.40 %, 91.00 %, 90.68 %, 85.59 % and 89.55 %, respectively. This study proposes a promising strategy for recycling cathode materials from spent LIBs without addition of chemical reductants and acids. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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23. Mining electronics waste: Experimental and computational mechanistic insights into organic aqua regia as an extraction method.
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Stuewe, Rose, Nguyen, Vu, Wei, Quishi, Souchez, Thomas, Vyas, Shubham, and Richards, Ryan M.
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PROTON magnetic resonance , *PRECIOUS metals , *LEWIS bases , *METAL recycling , *NUCLEAR magnetic resonance - Abstract
In the previous decade, organic aqua regia (OAR) was discovered as a mixture of pyridine and thionyl chloride that has been observed to surprisingly yet notably selectively dissolve precious metals, dissolution‐resistant gold. Given the novel combination is two common organic solvents, it has immense potential to contribute to a circular economy of metal recycling, economically and environmentally. The underlying mechanisms behind its metal dissolution and interesting properties are not well‐understood. Using both the original mixture and derivatives, the role of each OAR reagent was analyzed in the dissolution of gold to begin probing and illuminating the novel mechanism. Three mechanisms were proposed: radical based, oxidant and ligand, and Lewis acid and base. Computational means were used to propose possible mechanisms. Experiments were used to explicate the possible mechanisms. Discoveries from the original publication were used to verify assessments and suggest future areas of study for further confirmation. Based on the finding that 2,2,6,6‐tetramethyl‐1‐piperidinyloxy (TEMPO) does not significantly affect the amount of gold dissolved, the radical mechanism was dismissed. Findings from experiments replacing pyridine with its derivatives disproved the likelihood of the oxidant and ligand mechanism. Finally, with the support of proton nuclear magnetic resonance (1H NMR) and other characterization techniques, the Lewis acid and base mechanism was determined to be the most probable mechanism of OAR. The mechanistic findings reported herein will pave the way for continued understanding of the mechanism to be exploited and optimized for other metals and organometallic chemistry in the recycling of metals. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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24. Effect of process parameters on the mechanical properties of wires produced from A356 aluminum alloy chips by Continuous Friction Stir Extrusion: Experiments and numerical simulation.
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Amantia, Simone, Campanella, Davide, Puleo, Riccardo, Buffa, Gianluca, and Fratini, Livan
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TENSILE strength ,VICKERS hardness ,HARDNESS testing ,METAL recycling ,FRICTION stir processing - Abstract
Recycling of metals is becoming crucial from an economic and environmental point of view. The solid-state recycling process Continuous Friction Stir Extrusion was used to produce wires out of A356-T6 chips. The mechanical properties of the produced wires were explored by varying the main process parameters. Characterization involved Vickers hardness tests, tensile tests, grain size measurements, and fracture surface analysis. It has been found that it is possible to achieve 77 % of the Ultimate Tensile Strength (UTS) and 92 % of Vickers hardness with respect to the as-fabricated A356 alloy. The average grain size increases with the tool rotational with values ranging from about 9 µm to about 11 µm. A 3D dedicated numerical model was used to predict the distributions and histories of primary field variables, and to calculate the Piwnik-Plata parameter, fostering a more in-depth understanding of the process mechanics. This allows for the precise prediction of unacceptable product quality of the bonding when the Plata and Piwnik parameters are low. Predicted temperature close to the rotating tool should reach 400 °C while the cochlea temperature should be below 100 °C for sound wires production thus avoiding early chip bonding and process failure. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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25. Flattening of bent metal sheets as a remanufacturing operation.
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Farioli, Daniele, Kaya, Ertugrul, and Strano, Matteo
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MILD steel ,METAL recycling ,SHEET metal ,METAL wastes ,ALUMINUM alloys - Abstract
The reshaping of end-of-life or scrap sheet metal panels is a potential remanufacturing process, which enables significant environmental benefits over the traditional metal recycling routes. This paper experimentally investigates cold and warm press flattening of waste sheet metal for enabling remanufacturing. Samples of stainless steel, aluminium alloy, and low carbon steel were bent to various internal angles using v-die air bending operations. Then, flattening tests were conducted with a hydraulic press, with tools capable of heating up to 300 °C. The process parameters included dwell force, dwell time, and tool temperature. The target final angle after load release is set at 180°, but the flattening process typically induces springforward, and the final angle is generally larger than 180°. Springforward can be mitigated by using warm flattening conditions with all the tested materials. It can also be reduced if superposing a steel mesh between the top flattening die and the sheet. The paper demonstrates and explains the mechanical effects of the flattening process. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
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26. Bioleaching of Industrial Metallic Steel Waste by Mixed Cultures of Thermoacidophilic Archaea.
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Memic, Alma, Mashchenko, Artem, Kölbl, Denise, Schnideritsch, Holger, Wohlmuth, Dominik, Klösch, Gerald, and Milojevic, Tetyana
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INDUCTIVELY coupled plasma mass spectrometry ,MIXED culture (Microbiology) ,BASIC oxygen furnaces ,STEEL wastes ,METAL wastes - Abstract
Different mixed cultures of extremely thermoacidophilic microorganisms were used for bioleaching of metalliferous industrial dust waste derived from the basic oxygen furnace (BOF) steelmaking process. Such mixed cultures can extract various metals from multi-metallic BOF-dust waste, improving the metal dissolution and bioleaching performance in frames of metal recycling processes to assist circular economies and waste management. The results of the investigation showed that mixed cultures of thermoacidophilic archaea of the order Sulfolobales (Acidianus spp., Sulfolobus spp., and Metallosphaera sedula) during their growth in laboratory glass bioreactors provided a superior bioleaching system to Acidianus manzaensis alone. Depending on the composition of mixed thermoacidophilic cultures, extraction of various metals from BOF-dust could be achieved. Among the three different types of mixed cultures tested, the mixed culture system of A. manzaensis, A. brierleyi, and S. acidocaldarius was most effective for extraction of major elements (Fe, Ca, Zn, Mn, and Al). The mixed culture of A. manzaensis, A. brierleyi, and M. sedula showed high performance for bioleaching of most of the minor elements (Cu, Ni, Pb, Co, Mo, and Sr). The efficient ability of mixed cultures to colonise the mineral matrix of the metal waste product was observed via scanning electron microscopy, while their metal extraction capacities were analysed by inductively coupled plasma mass spectrometry. These investigations will promote the further design of microbial consortia in order to break down the solid matrix and efficiently extract metals from metalliferous waste materials. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
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27. Liquid Metal Leaching for Rare Earth Magnet Recycling.
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Opoku, Emmanuel, Chinwego, Chinenye, Powell, Adam, and Mishra, Brajendra
- Subjects
RARE earth metals ,LIQUID metals ,METAL recycling ,DEMAGNETIZATION ,LEACHING - Abstract
This study investigates the optimization of liquid metal leaching for recycling rare earth elements (REEs) from NdFeB magnets, a critical step in addressing the increasing demand for these materials in various high-tech applications. We explored the effects of leaching time, stirring, and magnet demagnetization on the yield of the leaching process using molten magnesium. Conducted at 900 °C, our experiments assessed the leaching process over periods of 2, 3.5, and 5 h, with and without the application of stirring. Our findings show that longer leaching times considerably increase neodymium (Nd) and praseodymium (Pr) leaching yield, with a notable peak in efficiency found at 5 h. Stirring improved the uniformity of REEs significantly and resulted in up to 80% yield. Furthermore, our data show that pre-leaching magnet demagnetization improves leaching specificity, significantly reducing the presence of non-target metals like nickel and copper. These insights offer a pathway to more cost-effective recycling of REEs from magnet scrap, which is essential for environmentally conscious management of resources amid the escalating global demand for REEs. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
28. 退役三元锂离子电池正极材料中有价金属的 回收与再生研究进展.
- Author
-
张豪, 宋东祺, 闫庆康, 柏明军, 万浩, and 郭慧
- Subjects
SOLVENT extraction ,METAL recycling ,LITHIUM-ion batteries ,SOL-gel processes ,ENVIRONMENTAL protection ,ELECTROCHEMICAL electrodes - Abstract
Copyright of Hydrometallurgy of China is the property of Hydrometallurgy of China Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2024
- Full Text
- View/download PDF
29. Occurrence and Contamination Levels of Polychlorinated Dibenzo-<italic>P</italic>-Dioxins (PCDDs) and Polychlorinated Dibenzofurans (PCDFs) in Soil and Sediment in the Vicinity of Recycled Metal Casting Villages: A Case Study in Vietnam.
- Author
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Nguyen Xuan, Hung, Phan Dinh, Quang, Nguyen Thi, Xuyen, Mai Thi Hong, Hang, Nguyen Phuc, Anh, Le Van, Nhan, Bui Quang, Minh, Nguyen Quang, Trung, Chu Dinh, Binh, Nguyen Tien, Dat, Anh Le Hoang, Tuan, and Vu Duc, Nam
- Subjects
- *
ECOLOGICAL risk assessment , *ALUMINUM recycling , *HEALTH risk assessment , *METAL recycling , *POLYCHLORINATED dibenzofurans - Abstract
This study aims to identify the occurrence and characteristics of PCDD/Fs in soil and sediment samples from secondary copper and aluminum villages in northern Vietnam using the HRGC/MS system. Additionally, it assesses the impact of PCDD/Fs on human health and the potential ecological risks they pose. The residual concentrations of PCDD/Fs in soil and sediment samples collected from the secondary copper Dai Bai village and secondary aluminum Man Xa village were as follows: 0.37 ± 0.29 ng TEQ/kg d.w. (ranging from 0.06 to 0.63 ng TEQ/kg d.w.); 4.88 ± 0.51 ng TEQ/kg d.w. (ranging from 0.512 to 12.17 ng TEQ/kg d.w.); 11.2 ± 5.31 ng TEQ/kg d.w. (ranging from 5.12 to 15.2 ng TEQ/kg d.w.); and 21 ± 12.7 ng TEQ/kg d.w. (ranging from 0.37 to 31.6 ng TEQ/kg d.w.), respectively. The distribution of PCDD/Fs indicated Octa- and Hepta-CDD/Fs as the dominant congeners with high chlorine content. The TEQ levels of PCDD/Fs in all soil and sediment samples were found to be below the allowable limit according to Vietnamese regulations, with the top contributor being 2,3,4,7,8-PeCDF. Samples collected near the production areas exhibited higher levels of PCDD/Fs compared to those collected farther away. The UNEP toolkit was utilized to determine the permissible dioxin TEQ concentrations suitable for livestock farming. The lifetime average daily doses (LADD) of PCDD/Fs via soil ingestion in Man Xa and Dai Bai were calculated as 0.04 × 10−3 and 1.54 × 10−3 pg TEQ/kg d.w. respectively. The relative cancer risks for humans were estimated at 0.05 × 10−12 and 2.05 × 10−12. Furthermore, the ecological risk assessment method indicates that dioxin in all soil and sediment samples near the aluminum recycling craft village had a negative impact on the ecosystem. In contrast, sediment samples taken away from the aluminum recycling craft village and all sediment soil samples in the bronze casting village did not show negative impacts on the ecosystem. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
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30. Mechanism of PGMs capture from spent automobile catalyst by copper from waste printed circuit boards with simultaneous pollutants transformation.
- Author
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Chen, Shuyu, Song, Qingming, and Xu, Zhenming
- Subjects
- *
PRINTED circuits , *COPPER catalysts , *POLLUTANTS , *COPPER , *PLATINUM group , *CATALYTIC converters for automobiles , *MELTING points , *WASTE recycling - Abstract
[Display omitted] • Co-recycle of spent automotive catalysts and printed circuit boards was proposed. • Co-recycle can simultaneously achieve metal enrichment and detoxification. • Slag design, pollution suppression, metal distribution and settlement were analyzed. • Influence of copper size on platinum group metals recovery rate was discussed. The traditional pyrometallurgical recycling of nano-sized platinum group metals (PGMs) from spent automotive catalysts (SACs) is an energy-intensive process that requires the addition of large quantities of copper capture and slag-forming reagents. Similarly, pyro-recycling of valuable metals from waste printed circuit boards (WPCBs) is also an energy- and reagent-intensive process that and carries a risk of pollution emissions. Based on the complementarity of composition and similarity of recycling process, synergistic pyro-recycling of SACs and WPCBs allow copper in WPCBs to capture PGMs in SACs and oxides from two waste form slag jointly, which offers benefits of enhanced metal recovery, reduced reagent and energy consumption, and suppressed pollutant emissions. However, the mechanisms of PGMs capture and pollutant transformation in co-smelting remain unknown. Here, we investigated the sub-processes mechanisms of slag formation, brominates fixation, multi-metal distribution and kinetic settlement. Oxides in both wastes support SiO 2 -Al 2 O 3 -CaO slag formation with low melting point and viscosity, where CaO suppresses the emission of brominated pollutants. Copper (50–100 μm) from WPCBs facilitates nano-sized PGMs in SACs recovery through capture and settlement. The results of demonstration experiments indicated a recovery rate of 94.6 %, 96.8 %, 97.2 %, and 98.1 % for Cu, Pt, Pd, and Rh, respectively, with a debromination efficiency exceeding 98 %. The theoretical analysis provides support for the establishment of a synergistic pyro-recycling process for SACs and WPCBs and provides insights into the potential for a greener and more efficient co-recycling of multi urban mines. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
31. Engineered Biochar for Metal Recycling and Repurposed Applications.
- Author
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Hasan, Mehedi, Chakma, Soumik, Liang, Xunjia, Sutradhar, Shrikanta, Kozinski, Janusz, and Kang, Kang
- Subjects
- *
RARE earth metals , *HEAVY metal toxicology , *ADSORPTION (Chemistry) , *METAL recycling , *TRANSITION metals - Abstract
Heavy metal pollution is posing significant threats to the environment and human health. Engineered biochar, derived from various biomass sources through thermochemical processes, has emerged as a promising solution for metal pollutant remediation and metal recovery. This review explores the latest advancements in the preparation, characterization, and application of engineered biochar for metal adsorption, recycling, and utilization. It begins by discussing the significance of metal adsorption and providing an overview of biochar properties. The review examines the preparation and characterization techniques, emphasizing feedstock selection, thermochemical conversion methods, and surface modifications. Mechanisms of metal adsorption, such as physical and chemical adsorption, ion exchange, and surface complexation, are critically discussed. Moreover, factors influencing metal adsorption capacity, including biochar properties, metal characteristics, and environmental conditions, are critically analyzed. The efficacy of engineered biochar in adsorbing specific metals, including heavy metals, transition metals, and rare earth elements, is reviewed with recent studies and key findings. Furthermore, the recycling and regeneration of metal-loaded biochar are discussed, focusing on recycling and repurposed application techniques alongside challenges and economic considerations. Finally, future perspectives are provided for the enlightening of future research. This review is unique in addressing the potential of metal-adsorbed biochar as a novel precursor to produce catalytical and electrochemical materials. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
32. More resource efficient recycling of copper and copper alloys by using X-ray fluorescence sorting systems: An investigation on the metallic fraction of mixed foundry residues.
- Author
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Kölking, Max, Flamme, Sabine, Heinrichs, Stefan, Schmalbein, Nico, and Jacob, Martin
- Subjects
NONFERROUS metals ,COPPER alloys ,LEAD ,X-ray fluorescence ,METAL recycling ,COPPER - Abstract
According to the state of the art, most of the mixed copper and copper alloy scrap and residues are processed in a copper smelter. Despite the environmental and economic advantages relative to primary production, the recycling of copper and its alloying elements (zinc, tin, lead, nickel, etc.) requires significantly more energy and cost than remelting unmixed or pure scrap fractions such as separate collected material or production scrap. To date, however, less attention has been given to the mechanical purification of mixed scrap. Therefore, sorting by alloy-specific components (SBASC) using an industrial X-ray fluorescence (XRF) sorting system was tested on the coarse metallic fraction (10–32 mm) of mixed foundry residues. The findings show that XRF–SBASC can recover higher-grade copper concentrates (reaching 98.3% Cu), leaded brass and complex alloys, such as aluminium bronze and red brass with high purities, for the use in the production of new materials. XRF–SBASC can therefore contribute to a more resource efficient metal recycling, mainly by reducing the energy consumption and loss levels in copper metallurgy. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
33. Fully Recyclable Liquid Metal‐Based Ultra‐Stretchable Electronics Enabled by Water‐Modulation‐Degradation‐Reconstruction Polymer‐Gel.
- Author
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Chen, Husheng, Hou, Tianfeng, Zhang, Minghua, Du, Jianke, Hua, Licheng, Chen, Xing, Zhang, Aibing, Jin, Yuan, Zhou, Lvwen, and Li, Guangyong
- Subjects
METAL recycling ,BIOSENSORS ,ELECTRONIC waste ,LIQUID metals ,ELECTRONICS recycling - Abstract
The rapid development of stretchable electronics made by circuits, microchips, and encapsulation elastomers has caused the production of a large amount of electronic waste (e‐waste). The degradation of elastomers can highly minimize the negative effects of e‐wastes. However, chemicals that included acid, alkali, and organics were repeatedly used during the recycling process, which were environmentally unfriendly. Here, a water‐modulation‐degradation‐reconstruction (WDR) polyvinylpyrrolidone (PVP)‐honey composite (PHC) polymer‐gel was developed and could be regarded as encapsulation elastomers to realize a fully recyclable water‐degradable stretchable (WS) electronics with multi‐functions. The stretchability of the PHC polymer‐gel could be modulated by the change of its water retention. The Chip‐integrated liquid metal (LM) circuits encapsulated with the modulated PHC encapsulation elastomer could withstand a strain value of ~3000%. Moreover, we developed a WS biomedical sensor composed of PHC encapsulation elastomer, LM circuits, and microchips, which could be fully recycled by biodegrading it in water to reconstruct a new one. As before, the reconstructed WS biomedical sensor could still simultaneously realize the combination of ultra‐stretchability, recycling, self‐healing, self‐adhesive, and self‐conformal abilities. The results revealed that this study exercises a profound influence on the rational design of multi‐functional WS electronics. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
34. Bio-Recovery of Metals through Biomining within Circularity-Based Solutions.
- Author
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Cozma, Petronela, Bețianu, Camelia, Hlihor, Raluca-Maria, Simion, Isabela Maria, and Gavrilescu, Maria
- Subjects
METAL recycling ,WASTE recycling ,WASTE products ,CIRCULAR economy ,PRODUCT life cycle assessment ,BACTERIAL leaching - Abstract
Given the current highest demand in history for raw materials, there is a growing demand for the recovery of key metals from secondary sources, in order to prevent metal depletion and to reduce the risk of toxic discharges into the environment. This paper focuses on the current nature-based solutions (i.e., biomining and bioleaching) applied to resource recovery (metals) from solid matrices. Biomining exploits the potential of microorganisms to facilitate the extraction and recovery of metals from a wide range of waste materials as an interesting alternative, replacing primary raw materials with secondary material resources (thus improving metal recycling rates in the context of the circular economy). Special attention was paid to the analysis of metal biomining from a process sustainability perspective. In this regard, several supporting tools (e.g., life cycle assessment, LCA), developed to assist decision-makers in the complex process of assessing and scaling-up remediation projects (including biomining), were discussed. The application of LCA in biomining is still evolving, and requires comprehensive case studies to improve the methodological approach. This review outlines the fact that few studies have focused on demonstrating the environmental performance of the biomining process. Also, further studies should be performed to promote the commercial opportunities of biomining, which can be used to recover and recycle metals from solid matrices and for site remediation. Despite some important disadvantages (poor process kinetics; metal toxicity), biomining is considered to be a cleaner approach than conventional mining processes. However, implementing it on a large scale requires improvements in regulatory issues and public acceptance. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
35. Assessing Apparent Equilibrium Concentrations in Cementation of Trace Pd, Pt, Au, and Rh from Nitrate Solutions Using Mg, Al, Fe, and Zn.
- Author
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Wojtaszek, Konrad, Pach, Adrianna, Michalek, Tomasz, Dudek, Kamil, and Wojnicki, Marek
- Subjects
PRECIOUS metals ,METAL recycling ,ION bombardment ,METAL ions ,METALS - Abstract
This study explores the impact of nitrate ions on the efficiency of cementing noble metals from diluted waste solutions at a temperature of 30 °C. The research involved measuring the effectiveness of different cementing metals (such as Zn, Al, Mg, and Fe) in the presence of nitrate ions by assessing the change in metal ion concentrations before and after the cementation process using spectrometric analysis. Initial concentrations of noble metals ware Pt = 5 ppm, Au = 7.5 ppm, Pd = 5 ppm, and Rh = 1 ppm. Kinetic studies revealed that 24 h is adequate to achieve apparent equilibrium in solutions with pH 2 and 1 M nitrate ion content. The study identified significant recovery losses for gold and platinum in nitrate solutions, underlining the necessity of nitrate-free solutions in recycling. Zinc and magnesium were effective in cementing Pd and Rh, while aluminum was efficient for Pt reduction in each condition. Complete removal of Au was not achieved with any tested metal, indicating a need for alternative methods. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
36. 基于电解-氯化法的废电路板中金回收试验.
- Author
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鲁 妍, 贺子镇, and 王建波
- Subjects
PRECIOUS metals ,ELECTRONIC waste ,METAL recycling ,ELECTRONIC equipment ,CHLORINATION ,LEACHING - Abstract
Copyright of Industrial Minerals & Processing / Huagong Kuangwu yu Jiagong is the property of Industrial Minerals & Processing Editorial Office and its content may not be copied or emailed to multiple sites or posted to a listserv without the copyright holder's express written permission. However, users may print, download, or email articles for individual use. This abstract may be abridged. No warranty is given about the accuracy of the copy. Users should refer to the original published version of the material for the full abstract. (Copyright applies to all Abstracts.)
- Published
- 2024
- Full Text
- View/download PDF
37. Cover & Contents.
- Subjects
RARE earth metals ,METAL recycling ,CONCRETE waste ,LIFE sciences ,DESIGN protection - Abstract
The December 2024 issue of Chemistry & Industry explores the science of smells, rare earth metals recycling, and nature-inspired adhesives. The journal delves into how science is drawing inspiration from natural adhesive mechanisms found in geckos and oysters. Additionally, the issue covers topics such as plastics treaty talks, life sciences investment outlook, and the importance of innovation in various industries. [Extracted from the article]
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- 2024
- Full Text
- View/download PDF
38. MAKING YOUR PRESENCE IMPACTFUL.
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BUSINESS success ,BUSINESS cycles ,CONSUMER goods ,PAPER recycling ,METAL recycling - Published
- 2024
39. Going to the FEC Pompano Market.
- Author
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Klimoski, Thomas
- Subjects
BUILDINGS & structures for model railroads ,AUTOMOBILE inspection ,LIQUEFIED natural gas ,METAL recycling ,GLOBAL North-South divide - Abstract
The article provides a detailed overview of the Pompano Market, an industrial switching area in South Florida that can be recreated in a compact space. It explores the history and current operations of the Florida East Coast Railway (FEC) and highlights the various industries present in the Pompano Market, such as Matco Industries Transload, Gold Coast Beverage Distribution, Trademark Metals Recycling, ISOFlex Packaging, Kloeckner Metals, and Martin Brower/McDonald's Distribution. The article also includes two HO scale track plans for modeling the industrial area. It emphasizes the importance of careful planning and attention to detail when designing and operating a small layout, offering suggestions for enhancing operations and realism. [Extracted from the article]
- Published
- 2024
40. Readying for INCREASED DEMAND: As new North American melting capacity for recovered aluminum starts up in the coming years, making the most of the domestic scrap stream will be imperative.
- Author
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TOTO, DEANNE
- Subjects
GREENHOUSE gases ,ALUMINUM recycling ,ALUMINUM products ,METAL recycling ,PRODUCT life cycle assessment ,ALUMINUM smelting ,COAL-fired power plants - Published
- 2024
41. Recycling of Critical Metals from Light‐Emitting Diodes.
- Author
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Peer, Michael, Fehn, Thomas, Hofmann, Alexander, Berninger, Burkhard, and Kunz, Werner
- Subjects
- *
RARE earth metals , *CHEMICAL recycling , *TRIBUTYL phosphate , *METAL recycling , *INDIUM - Abstract
Light‐emitting diodes (LED) are widely used for energy savings. A lot of different materials and especially metals are needed to produce LED. End‐of‐life LED contain critical metals like indium or rare earth elements. In this study, first a thermochemical step is used to recover the critical metal indium from LED with hydrochloric acid‐containing vapor from polyvinyl chloride as chlorine source. Then, the LED residue is leached with sulfuric acid and hydrogen peroxide. From the leachate, the heavy rare earth element lutetium can be extracted with
n ‐octanol and tributyl phosphate. [ABSTRACT FROM AUTHOR]- Published
- 2024
- Full Text
- View/download PDF
42. Drivers and Pathways for the Recovery of Critical Metals from Waste‐Printed Circuit Boards.
- Author
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Xia, Dong, Lee, Carmen, Charpentier, Nicolas M., Deng, Yuemin, Yan, Qingyu, and Gabriel, Jean‐Christophe P.
- Subjects
- *
GREEN fuels , *HEAT resistant alloys , *METAL recycling , *FLOOD damage , *ARTIFICIAL intelligence - Abstract
The ever‐increasing importance of critical metals (CMs) in modern society underscores their resource security and circularity. Waste‐printed circuit boards (WPCBs) are particularly attractive reservoirs of CMs due to their gamut CM embedding and ubiquitous presence. However, the recovery of most CMs is out of reach from current metal‐centric recycling industries, resulting in a flood loss of refined CMs. Here, 41 types of such spent CMs are identified. To deliver a higher level of CM sustainability, this work provides an insightful overview of paradigm‐shifting pathways for CM recovery from WPCBs that have been developed in recent years. As a crucial starting entropy‐decreasing step, various strategies of metal enrichment are compared, and the deployment of artificial intelligence (AI) and hyperspectral sensing is highlighted. Then, tailored metal recycling schemes are presented for the platinum group, rare earth, and refractory metals, with emphasis on greener metallurgical methods contributing to transforming CMs into marketable products. In addition, due to the vital nexus of CMs between the environment and energy sectors, the upcycling of CMs into electro‐/photo‐chemical catalysts for green fuel synthesis is proposed to extend the recycling chain. Finally, the challenges and outlook on this all‐round upgrading of WPCB recycling are outlined. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
43. Recovery of valuable metals from SmCo magnets through sulfation, selective oxidation, and water leaching.
- Author
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Papakci, Merve, Emil-Kaya, Elif, Stopic, Srecko, Gurmen, Sebahattin, and Friedrich, Bernd
- Subjects
- *
RARE earth metals , *COPPER , *CURIE temperature , *METAL recycling , *SULFATION , *LEACHING - Abstract
Samarium-cobalt (SmCo) magnets, comprised of rare earth elements (REE), and cobalt (Co) are widely employed in diverse sectors such as aerospace, medical, defense, automotive, and more due to their unique properties such as outstanding high-temperature resistance, superior corrosion resistance, a higher Curie temperature, and high energy density. REE and Co are on the critical metals list for many years, along with increased production costs and challenges. With the increasing amount of waste SmCo, the recycling of these magnets has gained importance. This study investigates the recycling of SmCo magnet scraps through sulfation, selective oxidation, and water leaching. The effect of experimental parameters, such as powder/acid concentration, selective oxidation temperature, selective oxidation time, solid/liquid ratio and leaching time for water leaching are studied in detail. The optimal parameters are determined: 800°C selective oxidation temperature, 1-h selective oxidation time, 1/3 g/ml magnet: acid ratio, 2-h water leaching time and 1/20 water leaching s/l ratio. Under the optimum conditions the extraction efficiency of Sm reached approximately 65%, The solubility of Fe, Co, and Cu metals in the solution is negligible. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
44. Study on Aquifer Contamination by Heavy Metals Using Finite Element Modeling with Freundlich Parameters in Traditional Metal Recycling Craft Village in Bac Ninh Province, Vietnam.
- Author
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Thao, Nguyen Bach, Shakirov, Renat, Syrbu, Nadezhda, Long, Tran Vu, Thu, Trinh Hoai, Bang, Dao Duc, Tuan, Tran Quang, Duong Thi Thanh Thuy, Van Anh, Kieu Thi, Hien, Vu Thu, and Lee, Natalia
- Subjects
- *
HEAVY elements , *METAL recycling , *HEAVY metal toxicology , *METAL wastes , *HEAVY metals , *HEAVY metal content of water - Abstract
The traditional craft villages in Vietnam in general and in Bac Ninh province in particular have been exposing many negative impacts on the environment. The heavy metal-rich wastes from the metal recycling casting craft villages in the field of metal recycling and metal casting are causing severe heavy metal pollution not only to the air, soils, and sediments but also to the groundwater resources. In Da Hoi iron recycling craft village in Chau Khe ward, Tu Son town, Bac Ninh province, Vietnam, the Holocene aquifer is exposed to the Ngu Huyen Khe River's sediments contaminated with heavy metals Lead, Cadmium, Nickel, and Zinc. Freundlich isotherm parameters of the Holocene aquifer have been selected for finite element modeling of heavy metal transport with high temporal and spatial varying retardation factors to get reliable quantitative heavy metals' distribution in depth and time. Initial and boundary conditions have been augmented to be established. The retardation factors of the advection and dispersion transport in the Holocene aquifer for heavy metals Pb, Zn, Cd, and Ni are very highly none-linear and very much varying in time and space: 8.7–66.4 for Pb, 2.0–12 for Zn, 1.7–4.8 for Cd and 1.1–5.9 for Ni. The results of the numerical modeling show that heavy metal transport in the Holocene aquifer is very fast and the entire aquifer thickness has equilibrium aquifer formation and aquifer water heavy concentrations after around 2–2.5 years for Cd and Ni, around 4 years for Zn and around 27 years for Pb. The heavy metals' fluxes from the Holocene aquifer to the Pleistocene aquifer are maximal and more or less constant from the equilibrium time and would cause severe contamination of the Pleistocene aquifer. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
45. Separation of Palladium and Rhodium from the Spent Metal-Honeycomb Catalysts by Pulsed Discharge without Chemical Additives.
- Author
-
Chiharu Tokoro, Yuto Imaizumi, Taketoshi Koita, Akiko Kubota, Yutaro Takaya, Keishi Oyama, and Rahman, Md. Mijanur
- Subjects
RHODIUM ,PLATINUM group ,PALLADIUM ,PRECIOUS metals ,ELECTRIC discharges ,METAL recycling - Abstract
One of the main causes of atmospheric pollution comes from mobile sources that emit noxious gases from internal combustion engines. For the suppression of toxic exhaust gases, a catalytic converter is used as an anti-pollution device, because it catalyzes or accelerates the degradation of emissions making them less harmful. In the catalytic converter, platinum (Pt), palladium (Pd) and rhodium (Rh) catalysts are normally used for their excellent performances. However, these metals are expensive, rare, and scarce in the earth's crust. These precious metals thus emphasized the importance of developing efficient recycling practices. For the recycling of these precious metals, a very fast, easy, economical, environmentally friendly and high-safety electric pulse discharge method was used to separate the Pd and Rh from the spent metal-honeycomb (MH) catalytic converter consisting of p as the catalyst carrier. To standardize the precious metals recycling process and attain the highest level of separation of Pd and Rh, electric pulse shots ranging from 120-240 and standoff distances (gap width between the positive electrode and the sample surface) ranging from 5-10mm were applied. During this process, an electrical explosion occurred within the honeycomb structures through the electric shock. After the electrical explosion, the particles are collected, then sieved and physical characterizations are performed. Scanning electron microscope (SEM) and energy dispersive spectroscopy (EDX) analyses revealed that the most separated particles are highly pure, and dispersed homogeneously without destroying particle structures. In this article, we first report about 87.91% of Pd and 90.77% of Rh are separated from each catalytic converter using the electric pulse discharge method that can overcome challenges and achieve ambitious recycling targets in the recycling industry. The effects of the discharge energies and the shock energy determined by varying electric pulse shots and standoff distance, respectively, are discussed. These findings provide insight into the recovery of precious metals for electric pulse discharge and play a role in developing a very effective recycling method not only for the catalytic converter but also for other devices. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
46. The Use of Nonmetallic Fraction Particles with the Double Purpose of Increasing the Mechanical Properties of Low-Density Polyethylene Composite and Reducing the Pollution Associated with the Recycling of Metals from E-Waste.
- Author
-
Flores-Campos, Rubén, Deaquino-Lara, Rogelio, Rodríguez-Reyes, Mario, Martínez-Sánchez, Roberto, and Estrada-Ruiz, Rosa Hilda
- Subjects
COMPOSITE material manufacturing ,ELECTRONIC waste ,TENSILE strength ,WASTE recycling ,METAL recycling - Abstract
A restorative process, where the nonmetallic fraction from e-waste printed circuit boards is reused as a raw material for the conformation of a new polymer matrix composite with increased properties favoring its industrial applications, is proposed with a zero residues approach. Low density polyethylene pellets and nonmetallic fraction particles were mixed, and due to the generation of static electricity during the mixing process, the nonmetallic particles became attached to the polyethylene pellets; the blended material was fed into a screw extruder, producing filaments of the new composite. Mechanical properties increased as the particles content increased, presenting an ultimate tensile strength going from 20 for the raw low-density polyethylene to more than 60 MPa, and a yield strength that goes from 10 to 50 MPa on the composite with 6.0 wt.% particles. Also, the flammability of the composite improved, reducing its linear burning rate and increasing the time between detachment of two consecutive drops. Nonmetallic fraction particles were oriented in the extrusion direction and had a good adhesion with the polyethylene matrix. These composites can be employed for the production of prototypes using additive manufacture. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
47. Unlocking the Potential of Liquid Multiphase Systems for Metal‐Catalysed Reactions.
- Author
-
Bersani, Chiara, Perosa, Alvise, Rodríguez‐Padrón, Daily, and Selva, Maurizio
- Subjects
- *
METAL catalysts , *WASTE recycling , *METAL recycling , *LIQUIDS , *BACTERIAL leaching ,CATALYSTS recycling - Abstract
Liquid multiphase systems (MPS) have gained attention in recent years due to their versatility for catalytic processes. This review article presents a critical discussion of the most recent advances on the utilization of MPS in both homogeneous and heterogeneous metal‐catalysed reactions. Pros and cons of some exemplificative multiphase configurations are highlighted and compared to conventional methods in single liquid solvents. The application of MPS for the implementation of strategies for the upgrading of biobased molecules is also examined with emphasis on process intensification and sustainability including the catalyst/products separation and the in‐situ recycle and reuse of the metal catalysts. These aspects are analyzed with a view on expanding MPS applications and whenever possible, explore scale‐up opportunities. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
48. Summary of Pretreatment of Waste Lithium-Ion Batteries and Recycling of Valuable Metal Materials: A Review.
- Author
-
Li, Linye, Li, Yuzhang, and Zhang, Guoquan
- Subjects
- *
LITHIUM-ion batteries , *NONFERROUS metals , *METAL recycling , *INDUSTRIAL costs , *HYDROMETALLURGY - Abstract
The recycling of used lithium-ion batteries has become a growing concern. As a large number of rare metal elements are present in waste lithium-ion batteries, recycling them can significantly improve resource utilization and reduce the material cost of battery production. The process of recycling used lithium-ion batteries involves three main technology parts: pretreatment, material recovery, and cathode material recycling. Pretreatment includes discharge treatment, uniform crushing, and removing impurities. Material-recovery technology mainly involves traditional pyrometallurgical and hydrometallurgical technologies, as well as the developing biometallurgy technology. Analysis of existing data shows that pretreatment technology is crucial for the recycling of used lithium-ion batteries. Hydrometallurgical technology and pyro-hydrometallurgical technology are expected to be the most suitable industrialization technology paths in the future, with biometallurgical technology and direct recycling technology providing a low-pollution development direction. This article summarizes the different pretreatment techniques and valuable metal-recovery pathways. The advantages and disadvantages of each method were evaluated. The economic costs, environmental benefits, and degree of industrialization of each method were assessed. The possible development directions of various methods are summarized to provide reference for future research. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
49. Cobalt recovery from spent lithium-ion batteries by leaching in H2SO4-N2 and H2SO4-O2 systems followed by electrochemical deposition.
- Author
-
Medić, Dragana V., Tasić, Žaklina Z., Nujkić, Maja M., Dimitrijević, Silvana B., Đorđievski, Stefan S., Alagić, Slađana Č., and Milić, Snežana M.
- Subjects
METAL coating ,METAL recycling ,COPPER ,OXIDE coating ,SCANNING electron microscopy - Abstract
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- Published
- 2024
- Full Text
- View/download PDF
50. A hydrometallurgical process for the recovery of copper metal and nickel hydroxide from the aqua regia leaching solutions of printed circuit boards.
- Author
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Thi Nhan Hau Nguyen, Jiangxian Wen, and Man Seung Lee
- Subjects
PRECIOUS metals ,COPPER ions ,METAL recycling ,METAL ions ,PRINTED circuits ,COPPER ,POLYCHLORINATED biphenyls - Abstract
Leaching solutions of printed circuit boards (PCBs) contain noble and base metal ions. The precious metal ions present in the leaching solutions of PCBs could be separated by cementation with copper metal. After recovery of precious metal ions by cementation, the filtrate contains Cu(II) together with base metal ions like Al(III), Fe(III), Fe(II), Ni(II), Sn(II), and Zn(II). In this work, separation experiments were conducted to recover Cu(II) and Ni(II) from the filtrate. First, copper ions were completely separated from the filtrate by chemical reduction with hydrazine at the following conditions: a molar ratio of 8 for hydrazine to Cu(II), 20°C, 500 rpm, and 20 mins. By adding sodium oxalate to the solution after separation of Cu(II), most of the Ni(II) and 38% of the Zn(II) were co-precipitated at 20°C, 60 mins, 500 rpm, and a molar ratio of 20 for sodium oxalate to nickel. After dissolving the coprecipitates of Ni(II) and Zn(II) oxalates in a 0.5 M HCl solution, the Zn(II) was completely removed from the solution by a five-stage cross-current extraction with 2.5 M Cyanex 272. Nickel hydroxides were then recovered from the raffinate by precipitation with NaOH. The purity of the copper metal and nickel hydroxides was higher than 99%. A process was proposed to recover Au(III), Pd(II), Cu(II), and Ni(II) from the leaching solutions of PCBs. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
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