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Hot trub (HT) from the brewing process is treated as waste or a by-product. Although several methods are known for managing this material, its processing is still problematic. Therefore, a study was conducted to evaluate the use of refuse-derived fuels (RDF) and undersized fraction from municipal solid waste (UFMSW) as bulking agents for HT biodrying. The analyses were aimed at determining whether it is possible to obtain a solid fuel (after two weeks of biodrying) with beneficial energy properties and stable in terms of microbiological risks. The study assessed the effects of bulking agents and air-flow rates on the biodrying index (BI), changes in the energy properties of the mixtures used and the number of microorganisms. Results showed that HT subjected to biodrying with the addition of RDF (in a 3:7 ratio) allowed to obtain the BI of 9.85, with 41% water removal, insignificant organic matter loss (5.5%), and a significant increase (>30%) in the lower heating value. It was an effect of low bulk density and high air-filled porosity in trials with RDF, resulted in better water drainage. Biodrying also reduced or completely eliminated certain pathogens; therefore, this finding suggests using RDF as the main component in HT biodrying.

The objective of this paper was to test the potential of selected non-Saccharomyces strains for beer production, by using Saccharomyces cerevisiae as a control sample. For some of variants brewing enzymes were added to wort to increase the content of fermentable sugars. The non-Saccharomyces yeasts differed in the fermentation process rate. The basic beer physiochemical parameters were assessed, including: alcohol content, extract, free amino nitrogen, sugars, acidity, colour, and the profile of volatile compounds and metal ions. The use of enzymes caused an increase in alcohol and fusel alcohols concentration in beers obtained. Total acidity, free amine nitrogen content, colour and sugar content indicated that the tested non-Saccharomyces yeast allowed obtaining beers with the proper analytical parameters.

New ways of managing hop sediments from brewing and fermentation of beer are constantly being sought and the existing ones improved as part of the circular economy. These wastes are not generated in large amounts, but the absence of their proper characteristics may lead to further processing errors. The study analyses the composting of hop waste under laboratory conditions and the effects of the biological activity of composts introduced into the soil. The study was carried out on two-hop sediments from two different technological stages of beer production: hot trub (HT) and spent hops (SH). Chemical, microbiological and biochemical analyses, as well as the assessment of phytotoxicity to Lepidium sativum L., were performed in the materials. The results proved that, due to their formation technology, the tested feedstocks are safe from an epidemiological point of view and are not a source of microbial contamination. Inhibitory properties for plant development were found for HT and it most likely results from the organic compound content. The mineral composition of hot trub does not exclude composting if its share in biomass is low. Spent hops (SH) were characterised by a significant total nitrogen content, which affected the composting process. Composting this sediment required the selection of substrates with a wide C:N ratio. The number of microorganisms inhabiting the analysed material was very diverse and varied depending on the type of sediments. The sample that contained the composted SH from dry hopping had a much larger number of microorganisms than the sample with HT from wet hopping.

In brewing industry, adjuncts may replace malt, but they may also represent a raw material for brewing beer demonstrating different, specific organoleptic qualities. Triticale grain may give good quality malts, characterised by high extraction capacity, high diastatic power and short saccharification time. The purpose of the research was to determine the impact of triticale malt application on physiochemical composition and profile of volatile compounds in beer. In fermented wort, the content of ethyl alcohol, extract, sugars, general acidity, colour, haze, free aminonitrogen and volatile compound profile (GC-SPME) was determined. Beers produced from the triticale malt or with use of a malt mixture were characterised by higher acidity and lower ethyl acetate butanol and isoamyl alcohol. The worts analysed in the process demonstrated parameters normative for pale malts. The triticale malt may be an alternative for barley malt.

The impact of two commercial enzyme preparations (Mats L Classic, Brewers Compass) used for mashing buckwheat malt was studied to assess their efficacies in releasing D-chiro- and myo-inosi...

During the production of beer, and especially beer wort, the main wastes are spent grain and hot trub, i.e., the so-called &ldquo, hot break.&rdquo, Combined with yeast after fermentation, they represent the most valuable wastes. Hot trub is also one of the most valuable by-products. Studies on the chemical composition of these sediments and their rheological properties as waste products will contribute to their effective disposal and even further use as valuable pharmaceutical and cosmetic raw materials. So far, hot trub has been studied for morphology and particle distribution depending on the raw material composition and beer wort extract. However, there are no preliminary studies on the rheological properties of hot trub and hops. In particular, no attention has yet been paid to the dependence of these properties on the hop variety or different protein sources used. The aim of this study was to examine the effect of different hopping methods on hot trub viscosity and beer wort physicochemical parameters. Additionally, the hop solutions were measured at different temperatures. A microbiological analysis of hop sediments was also performed to determine the post-process survival of selected microorganisms in these wastes. For manufacturers of pumps used in the brewing industry, the most convenient material is that of the lowest viscosity. Low viscosity hot trub can be removed at lower velocities, which reduces costs and simplifies washing and transport. The sediments also had similar equilibrium viscosity values at high shear rates.

In brewing, barley (Hordeum vulgare L.) malt is increasingly being replaced by other cereals. This stems from the desire to add new characteristics to beer and/or to improve the brewing process or cost of production. This research aimed to analyse the effect of different percentage shares (0, 10, 50 and 100 %) of oat (Avena sativa L.) malt in the recipe on the course of top-fermented beer production. The analysis conducted did not show any negative effect of the application of 10 % share of oat malt in the recipe on the brewing process and the quality of the final product, as compared to the no-oat-malt recipe. On the other hand, in the case of higher oat malt content, prolongation of lautering time (up to ca. 120 min), lower quantity of wort (up to ca. 30 %), its extract content (up to ca. 35 %), and thus alcohol concentration, as well as intensified colour of beer were observed. In oat and barley beers, the content of D-chiro-inositol was below the detection threshold, while small amounts of myo-inositol were determined in the samples. Furthermore, the application of oat malt affected the ionic content of the wort and did not affect the level of phenolic compounds.

The aim of this study is to determine the quality of water treated with low-temperature, low-pressure glow plasma, either in the air or under nitrogen, in order to obtain high-quality brewer&rsquo, s malt. To this end, plasma-treated spring water was used for barley grain soaking. In two-row spring barley grain, the procedure provided significantly higher water uptake capacity and grain sensitivity to water, as well as energy and germination capacity. The resulting malt showed improved moisture and 1000-grain mass. Furthermore, laboratory wort produced from the malt by the congress method did not differ statistically from a control sample in terms of filtration time, pH, turbidity, color, extract, free amino nitrogen compounds, and aromatic composition.

The chemical composition of hop sediments from beer brewing and fermentation gives them the potential for further use. These wastes are not generated in large amounts, but the absence of proper characteristics may lead to processing errors. This study examines the possibility of using hop waste for aerobic biological transformation processes (composting). The study was carried out on two hop sediments from two different technological stages of beer production: hot trub and spent hops. Chemical, microbiological, and biochemical analyses were performed in the composted hop sediments, as was the assessment of phytotoxicity to Lepidium sativum L. The tested feedstocks were partially inhabited by microorganisms and thus safe from an epidemiological point of view, and they were not a source of microbial contamination. Inhibitory properties for plant development were found for hot trub, which most likely result from the organic compound content. If it is only a small portion of its biomass, the mineral composition of hot trub does not exclude the possibility of its composting. Spent hops were characterized by a significant total nitrogen content, which affected the composting process. Composting this sediment required the selection of substrates with a widely C:N ratio.

The world beer market is dominated by lagers, with production estimated at hundreds of millions of hectolitres per year. The vast majority of the beer is produced using CCT (cylindro-conical tank) technology. Fermentation and maturation are time-consuming processes and the bottlenecks of beer production. A rotary jet head (RJH) – a device originally used as a cleaning device – is proposed for use as a tool to provide homogeneity in the tank and to increase the activity of the yeast cells by keeping them in suspension during the fermentation process. The main objective of the study was to analyse the impact of mixing the content of the fermentation tank (by the means of an RJH) on the time of fermentation, maturation and cooling. The experiments were carried out under full industrial operational conditions. It was concluded that mechanical mixing, in a CCT of 3800 hL, shortened the time of lager beer production process by ca. 15%, the time of fermentation by ca. 24 h and the cooling time by ca. 35 h. Copyright © 2016 The Institute of Brewing & Distilling

A whirlpool is a commonly used separator in breweries for removing the hot trub. The separation is performed in a rotary separator, where the cup of tea effect is exercised. It is an accumulation of the hot trub in the central zone of the separator's bottom in the form of a cone. The purpose of this work is to analyze the possibility to introduce a baffle, in order to intensify the phenomenon of the cone formation. Six different shapes of baffle were experimented by placing them in three different locations relative to the inlet. Particle image velocimetry (PIV), a contact-free method for the measurement of the velocity of the flow, was used for examinations. The influence of the location of the baffle on the progress of the flow and the velocity values were determined. The baffle's shape and the location for which the best conditions of the flow appeared were selected.

The use of new raw materials in brewing has many advantages. They allow the production of new beers with interesting flavours and aromas. In addition, the use of certain raw materials makes it possible to reduce production costs or improve various quality characteristics, such as taste, colour or turbidity. However, very often new raw materials, other than barley malt, cause difficulties in brewing, e.g. too long saccharification or filtration time, too low wort extract and thus alcohol content in the beer, the need to add exogenous enzymes, etc. In this study, the potential of a new raw material, i.e. tritordeum, for beer production was examined. The results of grain analysis showed no significant differences between tritordeum and barley malts for 1000 grain weight, while less glassy grains and better grading were determined in the tritordeum sample. The analysis of the influence of different proportions of tritordeum malt in the mixture (from 0 to 100%) on the course of subsequent stages of wort production revealed that the times of saccharification and lautering observed, as well as colour and turbidity were comparable to those of barley malt. Significant differences observed included the slightly acidifying effect of the tritordeum malt and a higher level of FAN (Free Amino Nitrogen), and lower level of glucose in the 100% tritordeum variant. The alcohol content obtained in beer, the real extract, and the content of metal ions were at levels similar to those of the control sample. The results obtained prove the high potential of tritordeum malt for brewing industry. Moreover, its use in a wide range of proportions from 0% to 100% did not cause any technological difficulties at subsequent stages of beer production.

Poreda A., Zdaniewicz M., Sterczynska M., Jakubowski M., Puchalski C. (2015): Effects of wort clarifying by using carrageenan on diatomaceous earth dosage for beer filtration. Czech J. Food Sci., 33: 392–397. Diatomaceous earth makes a great contribution to the amount of brewing waste. In this work, attempts were made to reduce the dosage of diatomaceous earth used during beer filtration, via the application of carrageenan at the stage of wort boiling. Carrageenan was added to the boiling wort (50 mg/l) and, after fermentation, the beer was filtered using different doses of diatomaceous earth (0.05–0.40 g/l). The filtration performance of beers obtained from car rageenan-pretreated wort was compared with the filtration of reference beer. It was found that beer produced from wort treated with carrageenan, had a significantly lower haze before filtration compared to the reference beer (other quality parameters showed no significant differences). The reference beer had a higher haze after filtration with 0.40 g/l of diatomaceous earth than the carrageenan pre-clarified beer after filtration with 0.05 g/l. It was concluded that the use of preliminary clarification of wort with carrageenan allows for a significant reduction of the diatomaceous earth application while maintaining high clarity of beer.

The ionic composition of brewer's wort depends on the raw materials and processing employed. The macroelement content is usually sufficient for yeast, but some of the microelements (mainly zinc) often need to be supplemented to the wort. Wheat malt is used as an adjunct in the production of beer, replacing up to 60% of barley malt. In this study, the effect of replacing barley malt with wheat malt on the concentration of magnesium, manganese, iron and zinc ions in brewer's wort was investigated. The ionic content of both the raw materials and by-products were analysed. Similar amounts of magnesium ions were found in wheat malt and barley malt, whereas, manganese, zinc and iron were more abundant in the wheat malt. Nevertheless, wheat malt did not cause a significant change in ion concentration in the first wort (except for magnesium; its content decreased). The ionic content in the spent grains increased owing to wheat malt addition; the concentration of ions in the wort decreased after wort boiling (Mn2+ and Fe) or remained unaffected (Mg2+ and Zn2+). It was concluded that the ionic composition of the wort depends mainly on the removal rate of ions from the wort during mash filtration and hot trub separation, rather than on the actual amount of ions in the raw materials. Copyright © 2015 The Institute of Brewing & Distilling

In the brewing industry, barley malt is often partially replaced with adjuncts (unmalted barley, wheat, rice, sorghum and corn in different forms). It is crucial, however, to preserve constant quality in the beer to meet the expectations of consumers. In this work, how the addition of corn grist (10 and 20%) influences the quality of wort and beer was examined. The following parameters were analysed: wort colour, dimethyl sulphide (DMS) and protein content, non-fermentable extract, extract drop during fermentation, alcohol content and the attenuation level of the beer, together with filtration performance. The samples (all-malt, and adjunct at 10 and 20% corn grist) were industrial worts and the beers produced in a commercial brewery (3000 hL fermentation tanks). The application of 10 and 20% corn grist had an effect on the wort colour, making it slightly lighter (11.1 and 10.5°EBC, respectively) than the reference barley malt wort (12.2°EBC). The free amino nitrogen level, DMS and non-fermentable extract were significantly lower in the worts produced with the adjunct; the alcohol content and attenuation levels were higher in the beers produced with adjunct. The use of corn grist, at the level of up to 20% of total load, appears to affect some of the technological aspects of wort and beer production, but it does not significantly influence the final product characteristics. Copyright © 2014 The Institute of Brewing & Distilling

Hydrogels are potential absorbers of ions present in the medium, but they can also release some cations (e.g. calcium in calcium alginates). Polyelectrolytes such as alginic acid and poly(acrylic acid) strongly bind polyvalent metal ions. In this paper, the impact of some materials used for the immobilization of yeast, in particular the concentration of certain ions, especially those that play a significant role in the process of fermentation such as calcium, magnesium, zinc and manganese, was assessed. The support for the immobilization of yeast (calcium alginate and polyacrylate) significantly affected the concentration of metal ions in a model solution. Calcium alginate decreased the concentration of Mg2+, Zn2+ and Mn2+ in the solution by about 10–25%, and greatly increased the Ca2+ concentration. Polyacrylate, while swelling, decreased the concentration of cations present by up to 50%. Based on the results in this work, no supplementation of wort with divalent metal salts is advised, since it may lead to a stronger cross-linking of polyelectrolytes used, and consequently result in a slower fermentation. Similarly, the relatively high concentration of calcium ions, caused by ion exchange, did not appear to affect the fermentation process. Copyright © 2013 The Institute of Brewing & Distilling