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Titanium-based alloys are a widely applicable engineering material with high strength, low weight, non-magnetic, and corrosion resistance. At the same time, resistance to low temperatures is declared, which offers the material’s applicability for, e.g., aircraft or ship technology. Additive technologies are part of the industrial spectrum of material processing, especially the Laser Powder Bed Fusion of Metals method for metal alloys, which creates a layered structure of the resulting body. The topology of the internal structure, in relation to the temperature history of the functional environment, influences thermal expansion and the associated functional characteristics. Knowledge of the thermal expansion of printed strength and non-strength functional components and accessories is essential for future applications, especially in environments with high repeatable temperature changes, such as the aerospace industry. This paper presents the results of testing the expansion, mechanical, microstructural, and mineralogical characteristics of Ti6Al4V over the temperature range of −70 to 60 °C using a combination of instrumental techniques such as X-ray diffraction and nanoindentation. It was found that the topological orientations of the printed samples directly influenced the tested properties, e.g., the coefficient of thermal expansion in the direction perpendicular to the printed layers showed approximately 12% lower value compared to the other directions. Due to the progression of the application of the manufacturing method and its applicability within selected industries, the research provides results in a new area, which is supported by the relevant research.

Application deployment of 3D-printed products represents a progressive area of industrial use of specific metal alloys. In parallel with starting points based on mechanical characteristics in the static and cyclic areas, dilation behavior is an important parameter. A typical application is, for example, components in the aerospace sector, where the components are exposed for a short period to a significant temperature difference in both positive and negative values. Current industrial trends lead to the deployment of additive technologies for producing aircraft system components and instrument parts. Testing of AlSi10Mg alloy samples prepared by direct metal laser sintering, in the past DMLS, now according to the standard laser powder bed fusion (PBF-LB/M) method, is carried out by measuring dilation during a controlled temperature course. The AlSi10Mg alloy is used for mechanically less stressed components, from which a high accuracy of functional dimensions is usually required, which can be affected by dilation characteristics in a wide temperature range. Additively produced components have different dilation characteristics within an identical alloy, often dependent on the production method and orientation during 3D printing. The article presents the testing results and subsequent application characteristics of an additively produced aluminum alloy, considering dilation characteristics.

The electrospinning of fluorescent probe polyamide 6 doped by 7H-benzimidazo[2,1-a]benzo[de]isoquinolin-7-on is presented as a model processing photoluminescent nanofibers. The presence of the fluorescent probe in the fiber layers was confirmed by attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR); the surface nanofiber structure was described by high-resolution fluorescence microscope and scanning electron microscope images. The prepared nanofibers with the fluorescent label were further characterized by fluorescence spectroscopy, both in the solid phase and in the solution.

The present work deals with the surface modification of a commercial microfiltration poly(ethersulfone) membrane by graft polymerization technique. Poly(styrene-co-divinylbenzene-co-4-vinylbenzylchloride) surface layer was covalently attached onto the poly(ethersulfone) support layer to improve the membrane electrochemical properties. Followed by amination, a two-layer anion-exchange membrane was prepared. The effect of surface layer treatment using the extraction in various solvents on membrane morphological and electrochemical characteristics was studied. The membranes were tested from the point of view of water content, ion-exchange capacity, specific resistance, permselectivity, FT-IR spectroscopy, and SEM analysis. It was found that the two-layer anion-exchange membranes after the extraction using tetrahydrofuran or toluene exhibited smooth and porous surface layer, which resulted in improved ion-exchange capacity, electrical resistance, and permselectivity of the membranes.

Abstract Polyetheretherketone (PEEK) is considered as an excellent biomaterial for bone grafting and connective tissue replacement. The clinical potential is, however, limited by its bioinertness, poor osteoconduction, and weak antibacterial activity. These disadvantages can be overcome by introducing suitable additives to produce mineral-polymer composites or coatings. In this work, a PEEK-based bioactive composite has been obtained by blending the polymer with magnesium phosphate (Mg3(PO4)2) particles in amounts ranging from 1 to 10 wt.% using the hot press technique. The obtained composite exhibited improved mechanical and physical properties, above the lower limits set for bone engineering applications. The tested grafts were found to not induce cytotoxicity. The presence of magnesium phosphate induced the mineralisation process with no adverse effects on the expression of the marker crucial for osteoblastic differentiation. The most promising results were observed in the grafts containing 1 wt.% of magnesium phosphate embedded within the PEEK matrix. The improved bioactivity of grafts, together with suitable physical–chemical and mechanical properties, indicate this composite as a promising orthopaedic implant material.

Plastics represent an integral part of our everyday lives, with various functions from packaging materials to insulation layers in our buildings. Pure expanded polystyrene (EPS) is a good example of a fully recyclable material. However, once polluted with other materials or substances, EPS becomes a serious environmental burden. In this work, waste EPS for the production of greener building composites with balanced properties and utility value was investigated. Natural aggregate (2/4 mm) was substituted with corresponding fractions of a thermoplastic alternative in portions of 25, 50, 75, and 100 vol.%. The comprehensive experimental investigation evaluated physical and mechanical properties, heat transport and accumulation, and water absorption characteristics. Due to the uniformly distributed plastic particles in the hardened cement-based matrix, the data revealed an important reduction in the dead weight of produced mortars, which also reduced thermal conductivity by up to 47%. On one hand, lightweight mortars showed partially reduced mechanical resistivity; on the other hand, the EPS bead-modified structure turned out to be effective in liquid water transport reduction.

This work aims to characterize 3D-printed structures composed of a thermoplastic material (polylactic acid (PLA)) containing a combination of magnetic particles composed of iron(III) oxide (hematite) and iron(II)–iron (III) oxide (magnetite) with various infill densities and print orientations in regard to their possible processing by Fused Filament Fabrication additive technology. The correct processing temperatures have been determined using thermal analysis, and the paramagnetic and mechanical properties of the samples have been tested. The relative permeability has been identified to be strongly dependent on the topology parameters of the tested samples. The results of the inductance values for the samples without magnetic additives (infill densities 50% and 100%) have been detected to be comparable; nonetheless, the magnetic samples with 100% infill density has been found to be about 50% higher. A similar trend has been observed in the case of the values of the relative permeability, where the magnetic samples with 100% infill density have been measured as having an about 40% increased relative permeability in the comparison with the samples without magnetic additives (infill densities 20–100%). Finite Element Modelling (FEM) simulations have been applied to determine the magnetic field distributions and, moreover, to calculate the holding forces of all the printed samples. The maximum value of the holding force for the minimum distance of the plastic plate has been found to reach a value of almost 300 N (magnetic sample with 100% infill density). The obtained comprehensive characterization of the printed samples may be utilized for designing and tuning the desired properties of the samples needed in various industrial applications.

3D printing of reinforced polymeric materials, which provides products of excellent physical and mechanical properties, is at the forefront of interest in the field of additive technologies. To ensure material, time, and financial savings, 3D objects having reduced filling density are frequently prepared. The presented work aims to study the effect of different levels of filling density (18, 42, and 62% using a honeycomb filling pattern) in contrast to 100% solid fill of carbon fiber-reinforced polyamide 6.6 materials processed by Fused Filament Fabrication on their flammability and mechanical properties. Concurrently, the effect of a commercial flame retardant additive concerning the filling density was also evaluated. The flammability and mechanical properties of the 3D printed materials were evaluated according to cone calorimeter measurements, and tensile and bending tests, respectively. It was found that the reduction in the filling density led to a pronounced decrease in mechanical properties (of about 40–50% for tensile and bending stress) and also to the deterioration of flame resistance (of about 50–70% shorter burning time), with no unambiguous correlation with the respective filling density level used. If significant economic savings are preferred, 3D objects designed with low levels of filling density (18 or 42%) are advantageous to be manufactured from nylon stabilized with a flame retardant additive, resulting in acceptable fire-resistant properties.

Traditional supplementary cementitious materials (SCMs) have been proven to reduce the negative impact of Portland cement production on the environment. However, the availability of SCMs becomes limited due to their extensive usage. For this reason, our work aimed to investigate the effect of partial substitution of ordinary Portland cement (OPC) with two different types of carbon-rich waste powders—biochar (BC) and coal dust (CD), dosed separately up to 10 wt.% of OPC, on the physical, microstructural and mechanical properties of hardened specimens. Obtained data pointed out that replacing OPC with small amounts of BC and CD (not exceeding 5.0 wt.% and 2.5% wt.%, respectively) initiated an increment in mechanical strengths due to a decrease in total open porosity and enhanced formation of hydration products of such composites compared with the reference. Overall, both examined alternatives, if added in appropriate amounts, have the perspective to be effectively applied in cement manufacturing and concrete production, and thus to importantly contribute to the long-term sustainability of the construction industry in view of energy savings, reduced releasing of the greenhouse gasses and mitigating of global climate changes.

This work aims to characterize printing structures with various infill densities composed of a thermoplastic material containing magnetic particles composed of mainly Iron(III) oxides with regard to their possible processing with the additive technology of Fused Filament Fabrication. A polyethylene terephthalate glycol (PET-G) structural thermoplastic with the addition of Iron(III)) oxides has been selected, and correct processing temperatures have been determined using thermal analysis. The paramagnetic properties of printed products consisting of different filling densities have been tested. Relative permeability has been identified to be strongly dependent on the printed internal structures of tested products. The samples composed of the densest structure have shown relative permeability higher by 18% with respect to the sample printed with the least dense structure. Finite Element Modelling (FEM) simulations have been applied to determine magnetic field distributions and, moreover, to calculate the holding forces of all printed samples. The performed simulations confirmed that produced composites might be utilized as magnetic switches and sensors or as more advanced components for homogenizing electric motors’ magnetic fields. Moreover, magnetic properties might be tuned according to the specific needs printing structure with the suitable density.

One-sided surface charred European beech wood (Fagus sylvatica L.) was studied. Radial and tangential specimens of dimensions of 50 × 25 × 350 mm were one-sided surface charred at 200, 250, 300, 350, and 400 °C for various times using a contact heating system. Specimens of dimensions of 50 × 25 × 50 mm3 were prepared for treatment intensity analysis and its effect on surface wettability. Density profiles of the radial and tangential charred specimens were determined using X-ray densitography with a resolution of 0.05 mm. The wettability of the one-sided surface charred wood specimens was analyzed via contact angle, measured using the sessile drop method and determined over 10 to 150 s. The oven-dried specimens were partially submerged in water and water uptake was recorded after 2, 4, 6, 8, 10, 48, and 72 h according to EN-927-5. The surface density of the radial specimen groups charred at 200 °C for 6 min and 250 °C for 4 min decreased by about 4.5 to 8.2%. With increasingly severe charring, the surface density decreased by about 15.5 to 33.5%. A mild charring process produced a surface charred layer of approx. 2 mm, while higher temperatures and longer times affected the density up to 4–6 mm beneath the surface. Differences were found between the water uptake of the radial and tangential charred beech specimens. The most significant decrease of 56% in water uptake was recorded for the radial group prepared at 200 °C for 20 min after floating in water for 72 h. Water uptake in the radial groups modified at 250 °C for 4 and 6 min after 72 h decreased by 38% and 36%, respectively. The tangential groups did not show any statistically significant decrease. The average water uptake of the groups charred at 200 °C for 20 min, 350 °C for 2 min and 400 °C for 1 min was greater than that of the reference; the variability of the measured data was significantly greater due to the highly anisotropic character of the tangential specimens. Micro cracks were also visible on the surface. Concluding from the results of this study, one-sided surface charred beech wood exhibits increased potential in terms of wood–water related properties when a temperature range of 200–400 °C is applied.