380 results on '"Ledeburite"'
Search Results
2. Metallographic investigation of laser-treated ductile iron surface with different laser heat inputs
- Author
-
Samar Reda Al-Sayed, Haytham Elgazzar, and Adel Nofal
- Subjects
Laser hardening ,Laser melting ,Nodular graphite cast iron ,Laser heat input ,Microhardness ,Ledeburite ,Engineering (General). Civil engineering (General) ,TA1-2040 - Abstract
In the current work, the impact of various laser heat inputs on the final microstructure of the nodular graphite cast iron as well as its microhardness values were evaluated. A proper processing window of four different laser powers (600, 1000, 1400, and 1800 W) with four corresponding different laser scanning speeds (1.667, 4.1667, 12.5, and 20.8 mm s−1) was accomplished in this study. Laser hardening, partial melting, and melting processes were achieved as a result of applying different laser heat inputs. The aim was to reach the optimum condition that obtained a free crack microstructure with high hardness values. The microstructure was examined in detail through scanning electron microscopy. Chemical analysis of different zones in the microstructure was analyzed utilizing energy dispersive X-ray (EDX). The results revealed that at low laser heat input (laser hardening) the microstructure consisted of large needle-shaped martensite with retained austenite and undissolved graphite nodules while, at medium laser heat input (partial laser melting), the microstructure contained eutectic ledeburite structure, retained austenite and plate-shaped martensite phase. Whereas, at high heat input (complete laser melting), the structure showed a remarkable refinement of cementite phase and interdendritic eutectic carbides beside the needle-shaped martensite. The heat-affected zone and the overlapped areas have been thoroughly examined as well. The hardened layer measured 250 μm at the lowest value of 9.6 J·mm−2, whereas with increasing the heat input to 144 J·mm−2 the thickness of the deepest melted layer reached ∼1650 μm. The hardness of the modified microstructure significantly increased by almost six-fold higher than that recorded for the as-cast substrate.
- Published
- 2023
- Full Text
- View/download PDF
3. Characteristics of Ledeburite in EDS Analyses of Directionally Solidified Eutectic White Cast Iron
- Author
-
M. Trepczyńska-Łent and J. Seyda
- Subjects
microsegregation ,sem-eds analysis ,ledeburite ,cementite ,white cast iron ,Technology (General) ,T1-995 - Abstract
The paper addresses the microsegregation of Mn, Mo, Cr, W, V, Si, Al, Cu and P in the white cast iron. Eutectic alloy with the content of 4.25% C was studied. The white cast iron was directionally solidified in the vacuum Bridgman-type furnace at a constant pulling rate v = 83 μm/s and v = 167 μm/s and at a constant temperature gradient G = 33.5 K/mm. The microstructural research was conducted using light and scanning electron microscopy. The microsegregation of elements in ledeburite was evaluated by EDS measurements. Content of elements in ledeburitic cementite and ledeburitic pearlite was determined. The tendency of elements to microsegregation was found dependent on the solidification rate. Microsegregation of elements between pearlite and cementite structural constituents has been specified. The effect of solidification rate on the type and intensity of microsegregation in directionally solidified eutectic white cast iron was observed. A different type of microsegregation was observed in the components of ledeburite in cementite and pearlite.
- Published
- 2022
- Full Text
- View/download PDF
4. Mechanism of Layer Formation during Gas Nitriding of Remelted Ledeburitic Surface Layers on Unalloyed Cast Irons.
- Author
-
Holst, Anja, Kante, Stefan, Leineweber, Andreas, and Buchwalder, Anja
- Subjects
CAST-iron ,NITRIDING ,IRON founding ,COPPER ,IRON ,ELECTRON beams - Abstract
Unalloyed cast iron materials exhibit low tribological and corrosive resistance. In this respect, nitriding has a wide range of applications for steels. In the case of cast iron, the advantageous properties of nitrided layers are impaired by the presence of graphite. Electron beam remelting of cast iron surfaces prior to nitriding removes graphite. The homogeneous ledeburitic microstructure within the approx. 1 mm-thick remelted layer enables the formation of a dense compound layer during subsequent nitriding. The main objective of this study is to investigate the nitriding mechanism of unalloyed ledeburitic microstructures. Due to the complex relationships, investigations were carried out on both conventional ferritic and pearlitic cast irons and Fe-based model alloys containing one to four additional alloying elements, i.e., C, Si, Mn and Cu. The iron (carbo-)nitride composition (γ', ε) of this compound layer depends on the gas nitriding conditions, the chemical composition of the substrates and the microstructural constituents. As a result, a schematic model of the nitriding mechanism is developed that includes the effects of the nitriding parameters and alloy composition on the phase composition of the nitriding layer. These findings enable targeted parameter selection and a further optimization of both the process and the properties. [ABSTRACT FROM AUTHOR]
- Published
- 2023
- Full Text
- View/download PDF
5. Characteristics of Ledeburite in EDS Analyses of Directionally Solidified Eutectic White Cast Iron.
- Author
-
Trepczyńska-Łent, M. and Seyda, J.
- Subjects
CAST-iron ,IRON founding ,CEMENTITE ,COPPER ,SCANNING electron microscopy ,EUTECTIC alloys - Abstract
The paper addresses the microsegregation of Mn, Mo, Cr, W, V, Si, Al, Cu and P in the white cast iron. Eutectic alloy with the content of 4.25% C was studied. The white cast iron was directionally solidified in the vacuum Bridgman-type furnace at a constant pulling rate v = 83 μm/s and v = 167 μm/s and at a constant temperature gradient G = 33.5 K/mm. The microstructural research was conducted using light and scanning electron microscopy. The microsegregation of elements in ledeburite was evaluated by EDS measurements. Content of elements in ledeburitic cementite and ledeburitic pearlite was determined. The tendency of elements to microsegregation was found dependent on the solidification rate. Microsegregation of elements between pearlite and cementite structural constituents has been specified. The effect of solidification rate on the type and intensity of microsegregation in directionally solidified eutectic white cast iron was observed. A different type of microsegregation was observed in the components of ledeburite in cementite and pearlite. [ABSTRACT FROM AUTHOR]
- Published
- 2022
- Full Text
- View/download PDF
6. Study on the impact of laser power variation on the performance of Ti-6Al-4 V coating by laser cladding on HT250.
- Author
-
Tian, Yu-Jin, Pang, Ming, and Ji, Feng-Qin
- Subjects
- *
WEAR resistance , *LASERS , *FRETTING corrosion , *CAST-iron , *MECHANICAL wear , *RADIOSTEREOMETRY - Abstract
• Laser cladding of TC4 coating on cast iron, no cracking, max hardness 480.9 HV. • Scan speed 13 mm/s, 500 W 1st layer, 600 W 2nd layer, eradicated ledeburite. • 600 W coating outperforms 800 W & 1000 W in wear resistance at RT & 500 ℃. To enhance the wear resistance of the HT250 surface and eliminate ledeburite formation at the coating-substrate interface, a dual-layer Ti-6Al-4 V coating was created on HT250 surfaces through laser cladding. The influence of varying laser power on the microstructure, hardness, and wear resistance was investigated. The results indicate that a laser power of 600 W for the second layer can eliminate the formation of ledeburite at the coating-substrate interface, fabricating a crack-free cladding layer with a maximum hardness of 480.9 HV. Needle-like TiC was in-situ synthesized in the surface zone when the laser power was set at 600 W and 800 W. The surface hardness at 600 W is 1.1 and 1.4 times higher than that at 800 W and 1000 W, respectively. The optimal wear resistance was achieved at a laser power of 600 W, exhibiting 0.52 and 0.40 times the wear rates compared to those at 800 W and 1000 W, respectively, at 500 °C. At temperatures below 300 °C, the predominant wear mechanisms for all three coatings were abrasive wear and a small amount of oxidative wear. As the temperature increased to 500 °C, oxidative wear became the primary wear mechanism for the coatings. [ABSTRACT FROM AUTHOR]
- Published
- 2024
- Full Text
- View/download PDF
7. Mechanism of Layer Formation during Gas Nitriding of Remelted Ledeburitic Surface Layers on Unalloyed Cast Irons
- Author
-
Anja Holst, Stefan Kante, Andreas Leineweber, and Anja Buchwalder
- Subjects
cast iron ,electron beam remelting ,gas nitriding ,ledeburite ,cementite ,Fe carbonitrides ,Mining engineering. Metallurgy ,TN1-997 - Abstract
Unalloyed cast iron materials exhibit low tribological and corrosive resistance. In this respect, nitriding has a wide range of applications for steels. In the case of cast iron, the advantageous properties of nitrided layers are impaired by the presence of graphite. Electron beam remelting of cast iron surfaces prior to nitriding removes graphite. The homogeneous ledeburitic microstructure within the approx. 1 mm-thick remelted layer enables the formation of a dense compound layer during subsequent nitriding. The main objective of this study is to investigate the nitriding mechanism of unalloyed ledeburitic microstructures. Due to the complex relationships, investigations were carried out on both conventional ferritic and pearlitic cast irons and Fe-based model alloys containing one to four additional alloying elements, i.e., C, Si, Mn and Cu. The iron (carbo-)nitride composition (γ’, ε) of this compound layer depends on the gas nitriding conditions, the chemical composition of the substrates and the microstructural constituents. As a result, a schematic model of the nitriding mechanism is developed that includes the effects of the nitriding parameters and alloy composition on the phase composition of the nitriding layer. These findings enable targeted parameter selection and a further optimization of both the process and the properties.
- Published
- 2023
- Full Text
- View/download PDF
8. Characterization of two iron bullets from the royal ammunition factory of Eugi (Spain)
- Author
-
Zalakain I., Berlanga C., Alvarez L., Asa L., Labé P., Rivero P., Valencia J., and Rodríguez R.
- Subjects
Archaeometallurgy ,Cast iron ,Ledeburite ,Phosphorous ,Projectiles ,Steadite ,Mining engineering. Metallurgy ,TN1-997 - Abstract
In this work, a comparative analysis of two iron bullets found in The Royal Ammunition Factory of Eugi in Navarra (Spain) was performed. Both bullets presented a spherical shape with a relatively good state of preservation, belonging to the last years of the factory production (1766-1850). Several techniques such as microhardness, X-ray fluorescence (XRF), light (LM) and scanning electron microscopy (SEM), optical mission spectroscopy (OES) and energy dispersive X-ray spectroscopy (EDX) analysis were used in order to identify the manufacturing process of the two bullets. The analyses of the microstructures carried out by LM and SEM showed that one bullet was composed of white cast iron with a pearlitic matrix, steadite and graphite; while the other was composed of grey cast iron with a pearlitic matrix, graphite and a low amount of steadite. The chemical analysis of the bullets carried out by OES indicated significant differences in the amount of silicon and phosphorous. The variation in silicon content could suggest that the foundry temperature under oxidizing environment varied during the casting. The SEM and EDX analyses showed both bullets had manganese sulphide inclusions but only one of the bullets exhibited titanium and vanadium inclusions. The microhardness analyses carried out revealed Vickers hardness differences along the diameter. This variation could be explained by the differences in cooling rate along the diameter. Based on the physical characteristics of the bullets and on the obtained results, it can be concluded that one of the bullets could have been used as a grapeshot projectile and the other one as a bullet for ribauldequins. In addition, calcined ore and slag found in this factory were also analysed. The variation found in their chemical composition corroborated that the foundry temperature employed during the manufacturing process was low, the slag being enriched in Si, Al and Mn elements.
- Published
- 2018
- Full Text
- View/download PDF
9. Tribological Properties of EN-GJV-400 Cast Iron after TIG Welding in a High-Frequency Magnetic Field.
- Author
-
Shirzadov, F. M. and Sadykhov, A. I.
- Abstract
Experimental values are derived for the tribological characteristics of EN-GJV-400 cast iron, as well as its surfaces modified by melting, alloying with copper and nickel, and tungsten inert gas (TIG) welding in a high-frequency magnetic field. The latter process considerably improves the wear resistance. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
10. Effect of Silicon and Vanadium on the Composition of Carbide Phase in Mottled Medium-Alloy Chromium-Nickel Cast Iron.
- Author
-
Gushchin, N. S., Gudenko, A. S., and Korneev, A. A.
- Subjects
- *
CAST-iron , *GRAPHITE , *VANADIUM , *CARBIDES , *SILICON , *STRUCTURAL components - Abstract
Medium-alloy chromium-nickel cast iron with different contents of silicon and vanadium is studied. The composition of the carbide phase, the distribution of elements in the carbide phase and in the metallic matrix, and the proportion of the structural components and of the carbides are determined. The effect of the form of globular graphite on the mechanical properties of the cast iron is described. Acomposition for fabrication of wear resistant parts with a mass exceeding 100 kg is suggested. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
11. Novel Method for Refining Coarse Eutectic Carbides in Ultrahigh-Carbon Steel.
- Author
-
Liu, Qingsuo, Wang, Fang, Zhang, Xin, Wang, Huibin, and Li, Jinman
- Subjects
- *
CAST steel , *TENSILE tests , *FERROSILICON , *STEEL , *MELTING points , *EUTECTIC structure , *CARBON steel , *EUTECTICS - Abstract
The structure and mechanical properties of an ultrahigh-carbon steel modified with amorphous ferrosilicon with a low melting point are studied. The methods of x-ray diffraction, optical and scanning electron microscopy are used to study the effect of the amorphous modifier on the structure of eutectic ledeburite in the cast steel. Tests for tensile strength and impact toughness are conducted. It is shown that the mechanical properties increase as a result of the modification without subsequent heat treatment. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
12. Simulation of the Wear of the Working Bodies of Chisel Plows.
- Author
-
Motorin, V. A., Gapich, D. S., Borisenko, I. B., and Kurbanov, D. B.
- Abstract
A theoretical and experimental method for predicting the technical operating life of the working body of a chisel plow is proposed, which is based on the stage-by-stage wear of working bodies: the first stage is related to the formation of the bow geometry that provides the minimum level of energy consumption for the displacement of the working body in the cultivated soil; the second stage is the translational displacement of the obtained cross-section of the cutting part to the limit condition. An analytical dependence for determining the limit value of the linear wear of the working body of a chisel plow is derived. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
13. COMPLEX MODIFICATION OF GRAY CAST IRON
- Author
-
O. S. Komarov, E. V. Rozenberg, and K. E. Baranowski
- Subjects
gray cast iron ,ledeburite ,chill ,structure ,modification ,Mining engineering. Metallurgy ,TN1-997 - Abstract
The influence of the complex modifier by chemical – active and surface-active additives of gray cast iron on the size of chill and on the width of molted iron zone was researched. The width of a chill zone and molted iron zones were measured at chank ends of various diameter cores. The cores were casted on a massive steel plate and also in standard chill tests. It was established that additional adding of surface-active bismuth in structure of various graphitizing modifiers promoted to reduce the width a chill zone and molted iron zones. It was established that the complex modifiers consisting of chemical – active and surfaceactive components are effective in fight with chill in cast iron castings and can be recommended for application in foundry shops of the entities of a machine-building profile for production of high-quality castings.
- Published
- 2017
- Full Text
- View/download PDF
14. Solidification Front of Oriented Ledeburite
- Author
-
Trepczyńska-Łent M. and Olejnik E.
- Subjects
Ledeburite ,Directional solidification ,Eutectic ,Solid ,liquid interface ,Leading phase ,Technology (General) ,T1-995 - Abstract
Directional solidification of the Fe - 4,3 wt % C alloy was performed with the pulling rate equal to v=83 μm/s. Sample was frozen during solidification to reveal the shape of the solid/liquid interface. Structures eutectic pyramid and spherolitic eutectic were observed. The solidification front of ledeburite eutectic was revealed. The leading phase was identified and defined.
- Published
- 2016
- Full Text
- View/download PDF
15. Estimation of Wear Resistance of Plasma-Carburized Steel Surface in Conditions of Abrasive Wear.
- Author
-
Balanovskii, A. E. and Van Huy, Vu
- Abstract
The work presents investigation results of wear resistance of steel surfaces at abrasive wear after plasma carburization for different types of surface layer structures. The optimal surface microstructure of the parts that is able to resist the effect of solid abrasive particles during operation is determined. [ABSTRACT FROM AUTHOR]
- Published
- 2018
- Full Text
- View/download PDF
16. CHARACTERIZATION OF TWO IRON BULLETS FROM THE ROYAL AMMUNITION FACTORY OF EUGI (SPAIN).
- Author
-
Valencia, J., Zalakain, I., Berlanga, C., Rivero, P., Rodríguez, R., Alvarez, L., Asa, L., and Labé, P.
- Subjects
- *
METALLURGY in archaeology , *CAST-iron - Abstract
In this work, a comparative analysis of two iron bullets found in The Royal Ammunition Factory of Eugi in Navarra (Spain) was performed. Both bullets presented a spherical shape with a relatively good state of preservation, belonging to the last years of the factory production (1766-1850). Several techniques such as microhardness, X-ray fluorescence (XRF), light (LM) and scanning electron microscopy (SEM), optical mission spectroscopy (OES) and energy dispersive X-ray spectroscopy (EDX) analysis were used in order to identify the manufacturing process of the two bullets. The analyses of the microstructures carried out by LM and SEM showed that one bullet was composed of white cast iron with a pearlitic matrix, steadite and graphite; while the other was composed of grey cast iron with a pearlitic matrix, graphite and a low amount of steadite. The chemical analysis of the bullets carried out by OES indicated significant differences in the amount of silicon and phosphorous. The variation in silicon content could suggest that the foundry temperature under oxidizing environment varied during the casting. The SEM and EDX analyses showed both bullets had manganese sulphide inclusions but only one of the bullets exhibited titanium and vanadium inclusions. The microhardness analyses carried out revealed Vickers hardness differences along the diameter. This variation could be explained by the differences in cooling rate along the diameter. Based on the physical characteristics of the bullets and on the obtained results, it can be concluded that one of the bullets could have been used as a grapeshot projectile and the other one as a bullet for ribauldequins. In addition, calcined ore and slag found in this factory were also analysed. The variation found in their chemical composition corroborated that the foundry temperature employed during the manufacturing process was low, the slag being enriched in Si, Al and Mn elements. [ABSTRACT FROM AUTHOR]
- Published
- 2018
- Full Text
- View/download PDF
17. Thermodynamic Estimation of the Phase Transformations of the Fe–Ni–Cr–Cu–Si–C System
- Author
-
F. R. Kapsalamova and S. A. Krasikov
- Subjects
Ledeburite ,Materials science ,Coating ,Phase (matter) ,Alloy ,Metals and Alloys ,engineering ,Thermodynamics ,engineering.material ,Microstructure ,CALPHAD ,Dissolution ,Phase diagram - Abstract
Thermodynamic analysis of phase transformations of the multicomponent Fe–Ni–Cr–Cu–Si–C system is performed. It is of interest for the advanced metallothermic preparation technology of a wear-resistant alloy. To estimate the phase composition and structure of the alloy, computer calculations of characteristic vertical sections of the phase diagram are performed using the Thermo-Calc (TCW5 version) software; they are based on a digital simulation of phase equilibria using the CALPHAD method and the TTFe-Thermotech Fe-based Alloys Database, which includes data on chemical elements and is intended for the calculations of stable and metastable phases in multicomponent alloys. The phase transformations are considered at temperatures of 300 to 1400°C, a step of 100°C, and variable contents of Ni, Cr, Cu, Si, and C alloying elements. Vertical sections of the Fe–Ni–Cr–Cu–Si–C phase diagram are calculated, and the critical temperatures of the phase transformations of the alloy and chemical compositions of the formed phases (α, β, β2, γ, γ2, L) are determined. The thermodynamic simulation results show that, when an Fe-based alloy is alloyed, its microstructure becomes more complex and its phase composition changes; this situation takes place during gas-plasma facing. To study solidification to obtain quantitative information about the solidification stages of an alloy, the critical temperatures separating the stages, the composition and amount of precipitated phases, and the effect of temperature are determined. The temperature dependence of melt solidification exhibits a transition of nonequilibrium melt solidification to an equilibrium solidification stage at 950°C; this assumes a fine-grained structure of the coating. Thermodynamic analysis allows us to predict a ferrite–martensite structure of the coating with ledeburite inclusions during the preparation of a wear-resistant coating by metallothermic technology. The constructed vertical sections show that complete dissolution of all components in liquid occurs at ~1400°C.
- Published
- 2021
- Full Text
- View/download PDF
18. Дослідження впливу барію та церію на процес графітизації та структуру фрикційного сірого чавуну
- Subjects
Austenite ,Ledeburite ,Materials science ,Cementite ,Alloy ,Metallurgy ,chemistry.chemical_element ,engineering.material ,Cerium ,chemistry.chemical_compound ,chemistry ,engineering ,Cast iron ,Graphite ,Foundry - Abstract
The authors of this scientific article conducted comprehensive studies aimed at identifying the influence of barium and cerium on the graphitization process and the structure of frictional gray cast iron. The purpose of this scientific article: to investigate the effect of barium and cerium, which are part of industrial foundry alloys used to modify iron-carbon alloys, on the morphology, distribution and dispersion of cementite and graphite. In the course of experimental studies, two industrial foundry alloys were used to modify cast iron. First foundry alloy: foundry alloy SiitMish-1 based on silicon and calcium. Second foundry alloy: foundry alloy TsISM; this foundry alloy is a powder alloy that contains silicon, calcium, barium, cerium. The authors of this article have established the optimal concentration of foundry alloys that provide the necessary degree of graphitization of cast iron without the formation of ledeburite. Such concentrations of foundry alloys make it possible to avoid the formation of ledeburite in the structure of cast iron and to limit the content of secondary cementite: the content of secondary cementite is optimal for gray friction cast irons, which have an austenitic structure of the metal base. The authors of this article found that the modification of cast iron with a foundry alloy TsISM, which contains barium and cerium, completely prevents the formation of graphite, which is located along the boundaries of dendrites. Graphite, which is located along the boundaries of dendrites, significantly reduces the frictional characteristics of cast iron. It was found that the modification of cast iron only with calcium does not allow avoiding the formation of graphite, which is located along the boundaries of dendrites.Modification of gray friction cast iron with a complex master alloy containing barium and cerium makes it possible to approximately three times reduce the length of graphite inclusions in comparison with cast iron modified with a silicon-calcium alloy.
- Published
- 2021
- Full Text
- View/download PDF
19. Effect of Heat Treatment on the Microstructure and Mechanical Properties of Ultra-High-Carbon Steel
- Author
-
Tianyu Cui, Qingsuo Liu, Jinman Li, Xin Zhang, and Huayi Liu
- Subjects
010302 applied physics ,Ledeburite ,Materials science ,Carbon steel ,Metals and Alloys ,02 engineering and technology ,engineering.material ,Condensed Matter Physics ,Microstructure ,01 natural sciences ,020501 mining & metallurgy ,High carbon ,Carbide ,Matrix (chemical analysis) ,Cooling rate ,0205 materials engineering ,Mechanics of Materials ,Phase (matter) ,0103 physical sciences ,engineering ,Composite material - Abstract
The effect of heat treatment parameters (the temperature of 850 – 930°C and the cooling rate of 1 – 20 K/min) on the microstructure and mechanical properties of carbon steel with 1.95 wt.% C is studied. The temperatures of the phase transformations in the steel are determined. X-ray diffractometry is performed. A heat treatment mode preventing the formation of ledeburite in the structure of the steel and promoting a uniform distribution of carbide particles in the matrix is suggested.
- Published
- 2021
- Full Text
- View/download PDF
20. A Thermo-metallurgical Model for Laser Surface Engineering Treatment of Nodular Cast Iron
- Author
-
Diego J. Celentano, E. Ramos-Moore, Adrian Dante Boccardo, and N. Catalán
- Subjects
010302 applied physics ,Ledeburite ,Materials science ,Structural material ,Metallurgy ,0211 other engineering and technologies ,Metals and Alloys ,02 engineering and technology ,engineering.material ,Surface engineering ,Condensed Matter Physics ,Microstructure ,Laser ,01 natural sciences ,law.invention ,Mechanics of Materials ,law ,Martensite ,0103 physical sciences ,Thermal ,Materials Chemistry ,engineering ,Cast iron ,021102 mining & metallurgy - Abstract
Heat treatments are frequently used to modify the microstructure of cast irons according to experimental parameters. Among these, laser surface engineering (LSE) has become relevant for being a highly localized treatment with rapid heating and cooling of the irradiated area resulting in minimal distortion of the workpiece. This work presents and experimentally validates a thermo-metallurgical model able to predict the phase transformations occurring during the LSE treatment of nodular cast iron when it is subjected to different laser beam powers and scanning velocities. For this purpose, an experimental characterization of the thermal history and final microstructure is performed for several operating scenarios. In particular, significant changes in the microstructure can be seen at high powers and low scanning velocity where the matrix is transformed into ledeburite and martensite. The final phase volume fractions predicted by the proposed model along the depth of the sample are compared with the corresponding experimental measurements. The results obtained in the simulation are in good agreement with the experimental measurements. This work highlights the use of our model to be systematically applied for the design and optimization of LSE treatments on cast irons.
- Published
- 2021
- Full Text
- View/download PDF
21. Effect of structure of high-carbon alloys on their wear resistance
- Author
-
I.V. Fidirko, Y.A. Skladenyuk, M. A. Filippov, and Michail Gervasyev
- Subjects
Ledeburite ,Materials science ,Metallurgy ,Niobium ,Vanadium ,chemistry.chemical_element ,engineering.material ,High carbon ,Wear resistance ,chemistry ,Molybdenum ,engineering ,Cast iron ,Chemical composition - Abstract
The dependence of the properties of high-carbon roll materials on their chemical composition is investigated. Both cast irons and ledeburite steels were chosen as the research materials. It was shown that the structure and phase composition of the studied materials determine their wear resistance. Alloying indefinite cast iron with molybdenum, vanadium and niobium increases its wear resistance.
- Published
- 2021
- Full Text
- View/download PDF
22. Roman iron and steel: A review.
- Author
-
Lang, Janet
- Subjects
IRON metallurgy ,FURNACES ,SLAG ,STEEL ingots ,WELDED joints - Abstract
The production of ferrous metal increased during the Roman Late Republican period, Principate and Empire. The direct bloomery process was used to extract the metal from its ores using slag-tapping and slag-pit furnaces. The fuel was charcoal and an air blast was introduced by bellows-operated tuyères. Iron formed as a bloom, often as a spongy mass of metal, which contained impurities from the smelting process, including unreacted ore, fuel, slag and fragments from the furnace walls, while the metal was often inhomogeneous with varied carbon contents. Blooms were either smithed directly into bars or ingots or they were broken up, which also allowed the removal of gross impurities and a selection of pieces with similar properties to be made. These could then be forge-welded together and formed into characteristically shaped ingots. Making steel in the furnace seems to have been achieved: it depended on the ore and the furnace and conditions within it. Surface carburization was also carried out. Iron and steel were used extensively in construction and for tools and weapons. Fire welding was often used to add pieces of steel to make the edges of tools and weapons, which could be heat-treated by quenching to harden them. [ABSTRACT FROM AUTHOR]
- Published
- 2017
- Full Text
- View/download PDF
23. Effects of quench-tempering and laser hardening treatment on wear resistance of gray cast iron
- Author
-
Bingxu Wang, Feng Qiu, Na Lyu, Ming Hu, Rui Wang, Yu Liu, Gary C. Barber, Weiwei Cui, and Yuming Pan
- Subjects
lcsh:TN1-997 ,Heat-affected zone ,Materials science ,02 engineering and technology ,engineering.material ,01 natural sciences ,Biomaterials ,Gray cast iron ,Quench-tempering ,0103 physical sciences ,Tempering ,lcsh:Mining engineering. Metallurgy ,010302 applied physics ,Ledeburite ,Metallurgy ,Metals and Alloys ,021001 nanoscience & nanotechnology ,Microstructure ,Laser surface hardening ,Surfaces, Coatings and Films ,Martensite ,Ceramics and Composites ,Hardening (metallurgy) ,engineering ,Cast iron ,0210 nano-technology ,Austempering - Abstract
The present research studied the combined effects of quench-tempering and laser surface hardening treatments on wear behavior of gray cast iron, and compared results with conventional austempered gray cast iron. Four tempering temperatures of 316 °C (600 °F), 399 °C (750 °F), 482 °C (900 °F) or 552 °C (1025 °F) with a constant holding time of 60 min and four austempering temperatures of 232 °C (450 °F), 288 °C (550 °F), 343 °C (650 °F) or 399 °C (750 °F) with a constant holding time of 120 min were utilized in the heat treatment design. The wear tests were carried out on a universal mechanical tribometer with a reciprocating ball-on-plate sliding configuration. Also, the microstructure, micro-hardness profiles and worn tracks were examined. Through this work, it was found that three zones existed under the laser hardened surface. Zone 1 was the laser hardened zone containing ledeburite with hardness of approximately 68HRC. Zone 2 was the heat affected zone containing the martensite with hardness of approximately 66HRC. Zone 3 was the substrate with hardness ranging from 42.1 to 24.8HRC. In the sliding wear tests, the quench-tempering treatment only resulted in higher wear resistance of gray cast iron when compared with untreated specimens, but lower wear resistance than that of austempered gray cast iron under similar macro-hardness. The wear performance of the quench-tempered gray cast iron was enhanced after receiving the laser surface hardening treatment. Finally, the laser hardened and quench-tempered gray cast iron with tempering temperature of 552 °C showed similar mass loss due to wear as austempered gray cast iron with an austempering temperature of 232 °C. By observing the worn surfaces, the laser hardened regions could effectively inhibit the formation and propagation of cracks developed within the substrate regions. In addition, the substrate with low hardness in laser hardened and quench-tempered gray cast iron may provide enhanced ductility and toughness for gray cast iron engineering components. The results obtained in this research have significant value in selecting the optimum heat treatment process for laser hardened gray cast iron components.
- Published
- 2020
24. Wear behavior of composite strengthened gray cast iron by austempering and laser hardening treatment
- Author
-
Ming Hu, Feng Qiu, Yu Liu, Yuming Pan, Gary C. Barber, and Bingxu Wang
- Subjects
010302 applied physics ,lcsh:TN1-997 ,Heat-affected zone ,Toughness ,Materials science ,Ledeburite ,Metallurgy ,Metals and Alloys ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,01 natural sciences ,Indentation hardness ,Surfaces, Coatings and Films ,Biomaterials ,Martensite ,0103 physical sciences ,Ceramics and Composites ,engineering ,Hardening (metallurgy) ,Cast iron ,0210 nano-technology ,Austempering ,lcsh:Mining engineering. Metallurgy - Abstract
The present study mainly investigated the phase transformation and wear performance of laser hardened austempered gray cast iron specimens. Ball-on-Plate reciprocating sliding wear tests with PAO4 base oil were carried out on untreated, quench-tempered, austempered, laser hardened austempered gray cast iron specimens. Micro hardness profiles and worn surfaces were analyzed for specific wear mechanisms. It was found that four different zones were formed beneath the laser hardened surface including laser hardened zone (Ledeburite, ≈67HRC), upper heat affected zone (Martensite, ≈69HRC), lower heat affected zone (Tempered Ausferrite, ≈36HRC) and substrate (Ausferrite, ≈39HRC). In the sliding wear tests, the laser hardened austempered gray cast iron specimens showed higher wear resistance than others, which could be associated with the benefits of ausferritic structure with high fracture toughness and laser hardened regions with high hardness. By observing the worn surface, grooves and micro-sized material removal occurred within the substrate. The surface of the substrate ploughed by the asperities of the ball and hard wear debris stopped on the edge of the laser hardened regions since ledeburite and martensite had high hardness and abrasive wear resistance. However, some micro-cracks and spalls were developed within the laser hardened zone. The results obtained from this study could be used as reference in future research and applications of laser hardened austempered gray cast iron. Keywords: Gray cast iron, Austempering, Laser hardening, Sliding wear resistance
- Published
- 2020
25. Dependence of Cast Iron Chill from its Carbon Equivalent
- Author
-
O. A. Kol and E. B. Ten
- Subjects
Chiller ,Ledeburite ,Materials science ,020502 materials ,0211 other engineering and technologies ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,Casting ,0205 materials engineering ,chemistry ,Volume (thermodynamics) ,engineering ,General Materials Science ,Cast iron ,Composite material ,Carbon ,Layer (electronics) ,Intensity (heat transfer) ,021102 mining & metallurgy - Abstract
The numerical relation of cast iron chill characteristics (distance of chilled layer H and volume quota of ledeburite in it Ql) with its carbon equivalent СE was investigated. This data helps forecast the evolution of the surface chilled layer forming at the casting production with different thickness from cast iron of various chemical compositions. The study focuses on the unalloyed induction-melted cast iron with eight chemical-composition variants with carbon equivalent from 3.30 up to 5.53%. From these cast irons, step-by-step castings were made with steps sizes of 10 × 60 mm and thickness of 5, 10, 20, and 40 mm. The chilled-layer distance (depth) was measured at the casting fractures and gaged on thickness of full chill zone. Ledeburite volume quota was detected by a metallographic method using the “Nexsys-Image expert pro 3” computer program. According to experimental data, when the casting thickness is 5 and 10 mm, the through (at all thickness) full chill is formed at a carbon equivalent ≤4.08% and ≤3.67%, consequently. At the castings with 20- and 40-mm thickness, the zone of full chill is absent. In this case, the chilled layer depth increases with a decrease of carbon equivalent and decreases with an increase of casting’s thickness X. The dependence of H from CE have the exponential character and can be described by the equation H = Aexp(–kCE), where A and k are empirical coefficients. Ledeburite volume quota near the contact casting surface with chiller is near 90%, but it decreases with different intensity depending on changes of carbon equivalent and casting’s thickness with an increase in the distance from the surface. By mathematical processing of the experimental data received for the 5-mm distance from the contact surface of the casting with chiller, a numerical relation Ql in casting chilled layer with value of CE can be described by the exponential dependence: Ql = 1000(7/(X + 10))exp(–CE).
- Published
- 2020
- Full Text
- View/download PDF
26. Novel Method for Refining Coarse Eutectic Carbides in Ultrahigh-Carbon Steel
- Author
-
Fang Wang, Xin Zhang, Huibin Wang, Qingsuo Liu, and Jinman Li
- Subjects
010302 applied physics ,Materials science ,Ledeburite ,Carbon steel ,Scanning electron microscope ,Metallurgy ,Metals and Alloys ,02 engineering and technology ,engineering.material ,Condensed Matter Physics ,01 natural sciences ,020501 mining & metallurgy ,Amorphous solid ,Carbide ,Ferrosilicon ,0205 materials engineering ,Mechanics of Materials ,0103 physical sciences ,Ultimate tensile strength ,engineering ,Eutectic system - Abstract
The structure and mechanical properties of an ultrahigh-carbon steel modified with amorphous ferrosilicon with a low melting point are studied. The methods of x-ray diffraction, optical and scanning electron microscopy are used to study the effect of the amorphous modifier on the structure of eutectic ledeburite in the cast steel. Tests for tensile strength and impact toughness are conducted. It is shown that the mechanical properties increase as a result of the modification without subsequent heat treatment.
- Published
- 2020
- Full Text
- View/download PDF
27. The resistance of ledeburitic tool steels against the abrasive wear
- Author
-
Jaromír Liška and Josef Filípek
- Subjects
abrasion ,ledeburite ,tool steel ,test ,Agriculture ,Biology (General) ,QH301-705.5 - Abstract
The ledeburitic tool steels which used to be used mainly for cutting and shaping tools nowadays are frequently used for a manufacture of injection moulds, moulds for pressure castings of aluminium alloys and for moulds for ceramics processing. The article deals with findings of ledeburitic tool steels resistance against abrasive wear. For the tests there were prepared the test samples of ledeburitic tool steels 19 436 and 19 573 (both according to ČSN). Moreover there were prepared the samples from structural abrasion resistant material Hardox 450 and from unalloyed structural steel 11 373 (according to ČSN). A wear resistance was examined by means of a laboratory test with an abrasive cloth and the Bond’s device. Hereafter the article deals with a possibility of utilisation of ledeburitic alloyed steels for a manufacture of tools for a land processing. For the examination of a resistance against wear in land there was made a plough test in which the tested samples were mounted on plough blades. By means of both the laboratory and operational tests there was found multiple higher resistance against wear of ledeburitic tool steels rather than of structural steels. During a land processing there was found unsuitability of steels processed for a maximum hardness, which came out as fractures of several samples.
- Published
- 2012
- Full Text
- View/download PDF
28. Fracture analysis of chilled cast iron camshaft
- Author
-
Li Ping, Li Fengjun, and Cai Anke
- Subjects
camshaft ,car ,chilled cast iron ,fracture ,Ledeburite ,Technology ,Manufactures ,TS1-2301 - Abstract
The fracture of a camshaft made of chilled cast iron, installed in a home-made Fukang car, happened only after running over a distance of 6,200 km. The fractured camshaft was received to conduct a series of failure analyses using visual inspection, SEM observation of fracture section, microstructure analysis, chemical composition analysis and hardness examination and so on, while those of CKD camshaft made by Citro雗 Company in France was also simultaneously analyzed to compare the difference between them. The results showed that the fracture of the camshaft mainly results from white section in macrostructure and Ledeburite in microstructure; the crack in the fractured camshaft should be recognized to initiate at the boundary of coarser needle-like carbide and matrix, and then propagate through the transverse section. At the same time, the casting defects such as dendritic shrinkage, accumulated inclusion and initiated crack and abnormal external force might stimulate the fracture of camshaft as well. Based on failure analysis, some measures have been employed, and as a result, the fracture of home-made camshafts has been effectively prevented.
- Published
- 2009
29. Heat treatment effect on ledeburite alloys wear resistance
- Author
-
V. A. Sharapova, S. M. Nikiforova, M. A. Filippov, and V. P. Shveykin
- Subjects
Austenite ,Ledeburite ,Materials science ,Abrasive ,Metallurgy ,chemistry.chemical_element ,engineering.material ,Wear resistance ,Chromium ,chemistry ,Diffusionless transformation ,engineering ,Hardening (metallurgy) ,Cast iron - Abstract
The quenching heating temperature effect on the amount of retained austenite, the austenite stability from the strain martensitic transformation, as well as the hardening ability and abrasion resistance of high-carbon chromium ledeburite alloys (95Kh18 and 260Kh16M2 cast iron) have been investigated. The γ → α transformation and micro-TRIP-effect on the working surface of the alloys, a dissipative structure with a high degree of friction hardening and good abrasive wear resistance have been formed in this alloys.
- Published
- 2021
- Full Text
- View/download PDF
30. Influence of cooling rate on the microstructural features of a remelted white-solidified cast iron surface and its effects on nitriding behaviour
- Author
-
A. Holst, P. Hollmann, Anja Buchwalder, and Rolf Zenker
- Subjects
0209 industrial biotechnology ,Ledeburite ,Materials science ,Metallurgy ,Metals and Alloys ,02 engineering and technology ,engineering.material ,Nitride ,Microstructure ,Industrial and Manufacturing Engineering ,Computer Science Applications ,Carbide ,Dendrite (crystal) ,020303 mechanical engineering & transports ,020901 industrial engineering & automation ,0203 mechanical engineering ,Modeling and Simulation ,Ceramics and Composites ,engineering ,Surface layer ,Cast iron ,Nitriding - Abstract
Electron beam remelting (EBR) of cast irons is an established procedure for generating hard and wear-resistant functional surfaces. Due to process-specific rapid cooling after the surface melting of cast iron, solidification occurs according to the metastable system, and a ledeburitic surface-layer microstructure is generated (eutectic carbide + austenite + pearlite). When a subsequent nitriding process is added, carbide morphology and distribution have a decisive influence on the formation of nitride layers. In this analysis, investigations on the influence of different EB process parameters are presented and discussed, such as beam current and acceleration voltage, as well as the effect of focus position on the ledeburite morphology, the layer thickness and surface deformation after the EBR process. Cast iron with globular graphite was used as the base material for the present investigations. The classification of the ledeburite was carried out by examining polished metallographic cross-sections for the determination of the EBR layer thickness, the layer hardness and the secondary dendrite arm spacing. The latter factor also allowed conclusions to be reached regarding the rates of cooling. Furthermore, the local distribution of C and Si in the microstructural constituents of the ledeburitic surface layer was essential in understanding the diffusion processes and phase transformations during the subsequent nitriding process. For this reason, EBR layers with defined coarse and fine ledeburitic carbides were generated and characterized in detail using EDX surface scans. The influence of the local microstructure, the carbide morphology and the element distributions in the EBR layer on the formation and properties of the nitride layers are discussed in light of initial nitriding experiments. Based on these findings, further optimization of the surface layer is possible with respect to the selection of parameters for both the EBR and nitriding processes.
- Published
- 2019
- Full Text
- View/download PDF
31. Evolution of the Microstructure and Hardness of Fe-8Cr-2.1Mo-Si-V Die Steel at Different Cooling Rates after Hot Deformation
- Author
-
Shuai He, Changsheng Li, Jinyi Ren, and Yahui Han
- Subjects
010302 applied physics ,Austenite ,Ledeburite ,Materials science ,Mechanical Engineering ,Metallurgy ,02 engineering and technology ,Nanoindentation ,engineering.material ,Continuous cooling transformation ,021001 nanoscience & nanotechnology ,Microstructure ,01 natural sciences ,Carbide ,Mechanics of Materials ,0103 physical sciences ,engineering ,General Materials Science ,Deformation (engineering) ,Pearlite ,0210 nano-technology - Abstract
In this study, the effect of microstructure evolution, especially that involving the proeutectoid carbides, on hardness distribution of ledeburite steel containing 8% chromium content was investigated at different cooling rates after hot deformation. The continuous cooling transformation was carried out using a fully automatic transformation measuring apparatus under cooling rates in the range of 0.03-80 °C/s. The transformation temperatures, Ac1, Ac3 and Ms, were measured by dilatometry. A nanoindentation test was employed to evaluate the mechanical properties of the cooled specimens. The evolution of microstructure indicated that the proportion trend of the precipitated carbides was dependent on the cooling rates. In addition, a mixture of pearlite and proeutectoid carbides was observed under slow cooling rates in the range of 0.03-0.2 °C/s, for which only a martensite transformation took place in austenite, and the proeutectoid carbides precipitated negligibly at cooling rates greater than or equal to 10 °C/s. The results also showed that the nanohardness significantly decreased and then slowly increased to a stable value with increasing cooling rates, which was similar to the content trend of the carbides that precipitated during the cooling process.
- Published
- 2019
- Full Text
- View/download PDF
32. Influence of Vanadium on Carbide Deposition in the Working Layer of ICDP Iron Rollers
- Author
-
N. A. Feoktistov, K. N. Vdovin, N. V. Koptseva, D. S. Gorlenko, and D. V. Kuryaev
- Subjects
Ledeburite ,Materials science ,020502 materials ,Metallurgy ,0211 other engineering and technologies ,chemistry.chemical_element ,Ferroalloy ,Vanadium ,02 engineering and technology ,engineering.material ,Microstructure ,Carbide ,Chromium ,0205 materials engineering ,chemistry ,engineering ,General Materials Science ,Nitriding ,021102 mining & metallurgy ,Titanium - Abstract
—The influence of vanadium on the microstructure, carbide deposition, and hardness of the chromonickel indefinite iron alloyed with ferrovanadium in the working layer of rollers is investigated. The microstructure of iron alloyed with nonnitrided ferrovanadium consists of primary dendrites; ledeburite; a small quantity of graphite; complex carbides MeC and carboborides Me(C, B) containing niobium, titanium, vanadium and chromium; and also chromium carbides of plate or needle morphology. In samples alloyed with nitrided ferrovanadium, the complex carbonitrides Me(C, N) are also seen. With increase in vanadium content, the proportion of these particles increases from 0.17 to 0.9% for samples alloyed with nonnitrided ferrovanadium and from 0.45 to 0.9% for samples alloyed with nitrided ferrovanadium. Their mean area varies from 1.5 to 2 μm2 and from 1.4 to 1.8 μm2, respectively. In iron alloyed with nitrided ferrovanadium, the maximum hardness (770 HV at a vanadium concentration of 0.4%) is greater than in samples alloyed with nonnitrided ferrovanadium (710 HV at a vanadium concentration of 0.3%).
- Published
- 2019
- Full Text
- View/download PDF
33. Monarchs of the cave: metals.
- Author
-
Cotterill, Rodney
- Abstract
Gold is for the mistress – silver for the maid – Copper for the craftsman cunning at his trade. ‘Good!’ said the Baron, sitting in his hall, ‘But Iron – Cold Iron – is master of them all.’ It is no exaggeration to say that of all the materials in common use none have had a greater influence on our technological development than metals. Their unique combination of ductility and high electrical and thermal conductivity, together with their ready alloying, qualifies them to play a role for which there is no stand-in. Although they were not the first substances to be pressed into service, their use does go back at least 8000 years. The order in which the various metallic elements were discovered was inversely related to the ease with which they form compounds with the non-metals, particularly oxygen. Thus, with the possible exception of meteoric iron, the first metals known to man were probably gold, silver and copper, these being the only three common examples that actually occur as the metallic element. Conversely, there are metals which so tenaciously hold on to oxygen that they were not extracted from their ores until quite recently. One can imagine early man being attracted by the glint of gold nuggets, and he must have been intrigued by their ease of deformation compared with the brittleness of flint and other stones. The major use of gold has been in ornamentation. [ABSTRACT FROM AUTHOR]
- Published
- 2008
- Full Text
- View/download PDF
34. In-situ surface hardening of cast iron by surface layer metallurgy.
- Author
-
Fischer, Sebastian F., Muschna, Stefan, Bührig-Polaczek, Andreas, and Bünck, Matthias
- Subjects
- *
SURFACE hardening , *METALLURGY , *IRON founding , *FRETTING corrosion , *METAL industry , *SOLIDIFICATION , *FERROBORON - Abstract
Abrasive wear is a serious problem in many cast iron castings used in industry. To minimize failure and repair of these components, different strategies exist to improve their surface microhardness thus enhancing their wear resistance. However, most of these methods lead to very brittle and/or expensive castings. In the current work a new method for surface hardening is presented which utilizes surface layer metallurgy to generate in-situ a boron-enriched white cast iron surface layer with a high microhardness on a gray cast iron casting. To do this, sand molds are coated with a ferroboron suspension and cast with a cast iron melt. After solidification, a 100–900 µm thick layer of boron-enriched ledeburite is formed on the surface of the casting which produces an increase in the average microhardness from 284 HV 0.1 ±52 HV 0.1 to 505 HV 0.1 ±87 HV 0.1 . Analyses of the samples׳ core reveal a typical cast iron microstructure which leads to the conclusion that the coating mainly affects the castings׳ surface. By varying the grain size of the ferroboron powder in the coatings, it is shown that a powder size ≤100 µm is most suitable to create a boron-enriched ledeburite surface layer possessing high hardness values. [ABSTRACT FROM AUTHOR]
- Published
- 2014
- Full Text
- View/download PDF
35. Comparison of Wear Performance of Austempered and Quench-Tempered Gray Cast Irons Enhanced by Laser Hardening Treatment
- Author
-
Bingxu Wang, Rui Wang, Gary C. Barber, and Yuming Pan
- Subjects
Materials science ,austempering ,02 engineering and technology ,engineering.material ,gray cast iron ,01 natural sciences ,lcsh:Technology ,lcsh:Chemistry ,chemistry.chemical_compound ,0103 physical sciences ,General Materials Science ,laser surface hardening ,Tempering ,Instrumentation ,lcsh:QH301-705.5 ,010302 applied physics ,Fluid Flow and Transfer Processes ,Austenite ,Ledeburite ,Cementite ,lcsh:T ,Process Chemistry and Technology ,Metallurgy ,General Engineering ,021001 nanoscience & nanotechnology ,Acicular ferrite ,lcsh:QC1-999 ,Computer Science Applications ,wear loss ,chemistry ,lcsh:Biology (General) ,lcsh:QD1-999 ,lcsh:TA1-2040 ,Martensite ,engineering ,quench-tempering ,Cast iron ,0210 nano-technology ,lcsh:Engineering (General). Civil engineering (General) ,Austempering ,lcsh:Physics - Abstract
The current research studied the effects of laser surface hardening treatment on the phase transformation and wear properties of gray cast irons heat treated by austempering or quench-tempering, respectively. Three austempering temperatures of 232 °, C, 288 °, C, and 343 °, C with a constant holding duration of 120 min and three tempering temperatures of 316 °, C, 399 °, C, and 482 °, C with a constant holding duration of 60 min were utilized to prepare austempered and quench-tempered gray cast iron specimens with equivalent macro-hardness values. A ball-on-flat reciprocating wear test configuration was used to investigate the wear resistance of austempered and quench-tempered gray cast iron specimens before and after applying laser surface-hardening treatment. The phase transformation, hardness, mass loss, and worn surfaces were evaluated. There were four zones in the matrix of the laser-hardened austempered gray cast iron. Zone 1 contained ledeburite without the presence of graphite flakes. Zone 2 contained martensite and had a high hardness, which was greater than 67 HRC. Zone 4 was the substrate containing the acicular ferrite and carbon-saturated austenite with a hardness of 41&ndash, 27 HRC. In Zone 3, the substrate was tempered by the low thermal radiation. For the laser-hardened quench-tempered gray cast iron specimens, three zones were observed beneath the laser-hardened surface. Zone 1 also contained ledeburite, and Zone 2 was full martensite. Zone 3 was the substrate containing the tempered martensite. The tempered martensite became coarse with increasing tempering temperature due to the decomposition of the as-quenched martensite and precipitation of cementite particles. In the wear tests, the gray cast iron specimens without heat treatment had the highest wear loss. The wear performance was improved by applying quench-tempering heat treatment and further enhanced by applying austempering heat treatment. Austempered gray cast iron specimens had lower mass loss than the quench-tempered gray cast iron specimens, which was attributed to the high fracture toughness of acicular ferrite and stable austenite. After utilizing the laser surface hardening treatment, both austempered and quench-tempered gray cast iron specimens had decreased wear loss due to the high surface protection provided by the ledeburitic and martensitic structures with high hardness. In the worn surfaces, it was found that cracks were the dominant wear mechanism. The results of this work have significant value in the future applications of gray cast iron engineering components and provide valuable references for future studies on laser-hardened gray cast iron.
- Published
- 2020
36. Influence of Solidification Conditions on the Microstructure of Laser-Surface-Melted Ductile Cast Iron
- Author
-
Damian Janicki, Wojciech Pakieła, Waldemar Kwaśny, Jacek Górka, and Krzysztof Matus
- Subjects
ductile cast iron: secondary cementite ,Materials science ,Alloy ,02 engineering and technology ,engineering.material ,lcsh:Technology ,01 natural sciences ,Article ,chemistry.chemical_compound ,laser surface melting ,0103 physical sciences ,General Materials Science ,cooling rate ,lcsh:Microscopy ,lcsh:QC120-168.85 ,Eutectic system ,010302 applied physics ,Austenite ,Ledeburite ,lcsh:QH201-278.5 ,lcsh:T ,Cementite ,Metallurgy ,021001 nanoscience & nanotechnology ,Microstructure ,thermography ,chemistry ,lcsh:TA1-2040 ,Diffusionless transformation ,engineering ,tertiary cementite ,lcsh:Descriptive and experimental mechanics ,lcsh:Electrical engineering. Electronics. Nuclear engineering ,Cast iron ,lcsh:Engineering (General). Civil engineering (General) ,0210 nano-technology ,lcsh:TK1-9971 - Abstract
The thermal conditions in the molten pool during the laser surface melting of ductile cast iron EN-GJS-700-2 were estimated by using infrared thermography and thermocouple measurements. The thermal data were then correlated with the microstructure of the melted zone. Additionally, the thermodynamic calculations of a Fe-C-Si alloy system were performed to predict the solidification path of the melted zone. It was found that increasing the cooling rate during solidification of the refined ledeburite eutectic but also suppressed the martensitic transformation. A continuous network of plate-like secondary cementite precipitates and nanometric spherical precipitates of tertiary cementite were observed in regions of primary and eutectic austenite. The solidification of the melted zone terminated with the Liquid &rarr, &gamma, Fe + Fe3C + Fe8Si2C reaction. The hardness of the melted zone was affected by both the fraction of the retained austenite and the morphology of the ledeburite eutectic.
- Published
- 2020
37. Effect of Electrode Covering Composition on the Microstructure, Wear, and Economic Feasibility of Fe-C-Cr Manual Arc-Welded Hardfacings
- Author
-
Irmantas Gedzevičius, Maksim Antonov, Artūras Laskauskas, Egidijus Katinas, Vytenis Jankauskas, Vilija Aleknevičienė, and Valentinas Varnauskas
- Subjects
Materials science ,erosive wear ,hardfacing ,Hardfacing ,02 engineering and technology ,Welding ,engineering.material ,wear and economic feasibility map ,law.invention ,Abrasion (geology) ,0203 mechanical engineering ,law ,Materials Chemistry ,abrasive wear ,Eutectic system ,Austenite ,Ledeburite ,Metallurgy ,Abrasive ,Surfaces and Interfaces ,021001 nanoscience & nanotechnology ,Microstructure ,Surfaces, Coatings and Films ,020303 mechanical engineering & transports ,lcsh:TA1-2040 ,engineering ,lcsh:Engineering (General). Civil engineering (General) ,0210 nano-technology - Abstract
Manual arc-welded hardfacings are widely used for the protection of new or the restoration of worn parts in agriculture, forestry, and mining applications. A study was conducted to investigate the effect of electrode covering composition on the microstructure, wear (low, average stress abrasion, erosion at 30, 50, and 80 m s&minus, 1), and economic feasibility of Fe&ndash, C&ndash, Cr manual arc-welded hardfacings. Hardfacings were produced with the carbon and chrome contents varied in the ranges of 0.87&ndash, 2.95 and 1.3&ndash, 33.2 wt.%, respectively. The major phases composing the microstructures of the hardfacings were austenite, perlite, ledeburite, and various carbides, including eutectic M7C3. Technical and economic analyses were performed to assess the economic feasibility of hardfacings and reference wear-resistant steel Hardox 400. A wear and economic feasibility map was created to specify various types and facilitate the selection of optimal hardfacings for specific conditions. The produced Fe&ndash, Cr coatings were the most effective in low-stress abrasive conditions (up to 7.8 times greater than Hardox 400) and quite effective in erosive conditions (up to 2.9 times greater than Hardox 400).
- Published
- 2020
38. Microstructure and mechanical properties of a Mo alloyed high chromium cast iron after different heat treatments
- Author
-
Yongcun Li, Ke Wang, Mengying Gong, Ping Li, Weiping Tong, and Haizhi Li
- Subjects
Austenite ,Toughness ,Materials science ,Ledeburite ,Metallurgy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Microstructure ,Surfaces, Coatings and Films ,Carbide ,020303 mechanical engineering & transports ,0203 mechanical engineering ,Martensite ,engineering ,Cast iron ,Tempering ,0210 nano-technology ,Instrumentation - Abstract
In the present study, 6 wt% Mo was added into high chromium cast iron (HCCI, 16 wt% Cr), and the effects of heat treatment on microstructure and mechanical properties of the base and alloyed HCCI were investigated. A ledeburite matrix and Mo-rich M2C were obtained besides M7C3 in the as-cast alloyed HCCI. During the soaking process of the destabilization treatment, amounts of secondary carbides (M23C6) precipitated out of austenite. Martenstic transformation of matrix occurred in the forced air cooling process. Most of the M2C decomposed into bright white fishbone M6C and punctate MC. The overall hardness of alloyed HCCI increased due to the presence of Mo-rich carbides and martensite matrix with secondary carbides. Comparing with the destabilized sample, the toughness of the alloyed HCCI improved and the hardness decreased after tempering treatment, and the toughness of the alloyed HCCI increased with the increase of tempering temperature. The abrasive wear resistance of the HCCI improved with the addition of Mo after heat treatment, and the QT500 sample had the optimal wear volume loss. The abrasive wear resistance decreased with the increase of tempering temperature, due to the exsolution of C atoms in the martensitic matrix.
- Published
- 2018
- Full Text
- View/download PDF
39. Surface Microstructure and Properties of Nodular Cast Iron Rapidly Solidified by Laser Surface Melting
- Author
-
Hirofumi Miyahara, Ichihito Narita, and Reita Murakami
- Subjects
010302 applied physics ,Austenite ,Laser surface melting ,Ledeburite ,Materials science ,Mechanical Engineering ,Metallurgy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Microstructure ,01 natural sciences ,Mechanics of Materials ,Ferrite (iron) ,Martensite ,0103 physical sciences ,engineering ,General Materials Science ,Cast iron ,0210 nano-technology - Published
- 2018
- Full Text
- View/download PDF
40. A Novel Method for Improving Cast Structure of M42 High Speed Steel by Pressurized Metallurgy Technology
- Author
-
Weichao Jiao, Huabing Li, Zhang Shucai, Feng Hao, Hongchun Zhu, Zhu Junhui, Pengbo Wang, and Zhouhua Jiang
- Subjects
Materials science ,Ledeburite ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,02 engineering and technology ,Heat transfer coefficient ,engineering.material ,020501 mining & metallurgy ,Carbide ,0205 materials engineering ,Mechanics of Materials ,Materials Chemistry ,engineering ,Dendrite (metal) ,High-speed steel - Published
- 2018
- Full Text
- View/download PDF
41. Microstructure engineering by dispersing nano-spheroid cementite in ultrafine-grained ferrite and its implications on strength-ductility relationship in high carbon steel
- Author
-
C. Prasad, C.K. Kaithwas, P. Bhuyan, Sumantra Mandal, and Rajib Saha
- Subjects
Ledeburite ,Materials science ,Cementite ,Annealing (metallurgy) ,Mechanical Engineering ,Metallurgy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Microstructure ,020501 mining & metallurgy ,Carbide ,chemistry.chemical_compound ,0205 materials engineering ,chemistry ,Mechanics of Materials ,Ferrite (iron) ,engineering ,lcsh:TA401-492 ,General Materials Science ,Grain boundary ,lcsh:Materials of engineering and construction. Mechanics of materials ,Composite material ,0210 nano-technology ,Ductility - Abstract
Thermo-mechanical processing is performed to engineer the microstructure comprising of nano-spheroidized cementites in ultrafine-grained ferrite in high carbon steel to enhance strength-ductility relationship. Spheroidization is achieved through heavy warm rolling (4-passes of 30% reduction at 823 K and 873 K) followed by extended annealing (1 h and 2 h) at the respective deformation temperatures. The influence of annealing temperature and time on the evolution of carbide precipitates, the extent of spheroidization and ferrite softening is investigated employing scanning electron microscopy, electron back scatter diffraction and transmission electron microscopy techniques. A near-complete spheroidization is achieved following heavy warm rolling and subsequent annealing for 2 h at 873 K (WR873K-2H). Although ferrite grain size increases with time and temperature of annealing, it ceases to cross the ultrafine regime (470–750 nm) due to the pinning effect of the carbides that restricts the migration of ferrite grain boundaries. A simultaneous increase in strength and ductility is achieved following heavy warm rolling and subsequent annealing for 1 to 2 h at 873 K. Maximum elongation (~30%) is achieved in the WR873-2H specimen in contrast to ~20% elongation in as-received specimen. Such an increase in ductility is due to the near-complete spheroidization as revealed by the ductile mode of fracture in fractrographic analysis. Keywords: High carbon steel, Heavy warm deformation, Ultrafine grains, Spheroidized cementite, Tensile properties
- Published
- 2018
42. Effect of Carbon Content on Bainite Transformation Start Temperature in Middle–High Carbon Fe–9Ni–C Alloys
- Author
-
Hiroyuki Kawata, Kazuki Fujiwara, Manabu Takahashi, and Toshiyuki Manabe
- Subjects
Ledeburite ,Materials science ,Bainite ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,Transformation (music) ,020501 mining & metallurgy ,High carbon ,0205 materials engineering ,chemistry ,Mechanics of Materials ,0202 electrical engineering, electronic engineering, information engineering ,Materials Chemistry ,engineering ,020201 artificial intelligence & image processing ,Carbon - Published
- 2018
- Full Text
- View/download PDF
43. Characterization of two iron bullets from the royal ammunition factory of Eugi (Spain)
- Author
-
P. Labé, Pedro J. Rivero, I. Zalakain, L. Asa, J. Valencia, Rafael Rodríguez, Carlos Berlanga, L. Alvarez, Universidad Pública de Navarra. Departamento de Ingeniería Mecánica, Energética y de Materiales, Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa. INAMAT2 - Institute for Advanced Materials and Mathematics, Nafarroako Unibertsitate Publikoa. Mekanika, Energetika eta Materialen Ingeniaritza Saila, and Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa. InaMat - Institute for Advanced Materials
- Subjects
lcsh:TN1-997 ,Cast iron ,Materials science ,Scanning electron microscope ,Projectiles ,engineering.material ,Indentation hardness ,Materials Chemistry ,Forensic engineering ,Graphite ,Archaeometallurgy ,lcsh:Mining engineering. Metallurgy ,Metallurgy ,Metals and Alloys ,Slag ,Ledeburite ,Geotechnical Engineering and Engineering Geology ,Casting ,Mechanics of Materials ,visual_art ,Vickers hardness test ,Phosphorous ,engineering ,visual_art.visual_art_medium ,Steadite ,Foundry - Abstract
In this work, a comparative analysis of two iron bullets found in The Royal Ammunition Factory of Eugi in Navarra (Spain) was performed. Both bullets presented a spherical shape with a relatively good state of preservation, belonging to the last years of the factory production (1766-1850). Several techniques such as microhardness, X-ray fluorescence (XRF), light (LM) and scanning electron microscopy (SEM), optical mission spectroscopy (OES) and energy dispersive X-ray spectroscopy (EDX) analysis were used in order to identify the manufacturing process of the two bullets. The analyses of the microstructures carried out by LM and SEM showed that one bullet was composed of white cast iron with a pearlitic matrix, steadite and graphite; while the other was composed of grey cast iron with a pearlitic matrix, graphite and a low amount of steadite. The chemical analysis of the bullets carried out by OES indicated significant differences in the amount of silicon and phosphorous. The variation in silicon content could suggest that the foundry temperature under oxidizing environment varied during the casting. The SEM and EDX analyses showed both bullets had manganese sulphide inclusions but only one of the bullets exhibited titanium and vanadium inclusions. The microhardness analyses carried out revealed Vickers hardness differences along the diameter. This variation could be explained by the differences in cooling rate along the diameter. Based on the physical characteristics of the bullets and on the obtained results, it can be concluded that one of the bullets could have been used as a grapeshot projectile and the other one as a bullet for ribauldequins. In addition, calcined ore and slag found in this factory were also analysed. The variation found in their chemical composition corroborated that the foundry temperature employed during the manufacturing process was low, the slag being enriched in Si, Al and Mn elements.
- Published
- 2018
44. Hard-yet-tough high-vanadium high-speed steel composite coating in-situ alloyed on ductile iron by atmospheric plasma arc
- Author
-
Huatang Cao, Xuanpu Dong, Yutao Pei, and Advanced Production Engineering
- Subjects
010302 applied physics ,Austenite ,Heat-affected zone ,Ledeburite ,Materials science ,Applied Mathematics ,Alloy ,Metallurgy ,Computational Mechanics ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Microstructure ,01 natural sciences ,Computer Science Applications ,Carbide ,Computational Mathematics ,Coating ,Modeling and Simulation ,Ductile iron ,0103 physical sciences ,engineering ,0210 nano-technology - Abstract
A graded high-vanadium alloy composite coating was synthesized from premixed powders (V, Cr, Ti, Mo, Nb) on ductile iron (DI) substrate via atmospheric plasma arc surface alloying process. The resulted cross-section microstructure is divided into three distinct zones: upper alloyed zone (AZ) rich with spherical primary carbides, middle melted zone (MZ) with fine white iron structure and lower heat affected zone (HAZ). Spherical or bulk-like primary carbides with diameter < 1 μmin the AZ are formed via in-situ reactions between alloy powders and graphite in DI. Microstructural characterizations indicate that the carbides are primarily MC-type (M=V, Ti, Nb) carbides combined with mixed hardphases such as M 2C, M7C3, M23C6, and martensite. Disperse distribution of spherical, submicron-sized metal carbides in an austenite/ledeburite matrix render the graded coating hard-yet-tough. The maximum microhardness of the upper alloyed zone is 950 HV0.2, which is five times that of the substrate. Significant plastic deformation with no cracking in the micro-indentations points to a high toughness. The graded high-vanadium alloy composite coating exhibits superior tribological performance in comparison to Mn13 steel and plasma transferred arc remelted DI.
- Published
- 2018
45. The effect of heat treatment on the ledeburitic class alloy abrasive wear-resistance
- Author
-
V.P. Shveikin, V.A. Sharapova, and M.A. Filippov
- Subjects
Quenching ,Austenite ,Ledeburite ,Materials science ,Martensite ,Metallurgy ,Abrasive ,Alloy ,technology, industry, and agriculture ,engineering ,Cast iron ,engineering.material ,Hardenability - Abstract
The effect of heating temperature for quenching on the amount of residual austenite, its stability with respect to strain martensitic transformation, as well as its hardenability and wear resistance in the process of abrasive wear of high-carbon chromium alloys of the ledeburite class: steel 95Kh18 and cast iron 260Kh16M2 have been studied.
- Published
- 2019
- Full Text
- View/download PDF
46. Scanning electron beam alloying of composite gradient coatings
- Author
-
Qi Wenliang, Lu Jian, Ren Xulong, Wang Rong, Deqiang Wei, and Yuyan Huang
- Subjects
Heat-affected zone ,Materials science ,Ledeburite ,Scanning electron microscope ,Mechanical Engineering ,Composite number ,Alloy ,Substrate (electronics) ,engineering.material ,Condensed Matter Physics ,Mechanics of Materials ,Martensite ,engineering ,General Materials Science ,Composite material ,Layer (electronics) - Abstract
The surface WC/Ni-Co based alloying treatment of 30CrMnSi steel was carried out using scanning electron beam technology, and the tissue distribution after alloying were tested and investigated. The results show that the cross-section of the alloyed specimen consists of three parts: the alloy layer, the heat affected zone and the substrate. The thickness of the alloy layer was increased by 18.3 μm compared to the thickness of the pre-coated layer. The alloy layer is organised in a composite gradient, consisting of martensite and ledeburite with carbides.
- Published
- 2021
- Full Text
- View/download PDF
47. Directional Solidification of Ledeburite.
- Author
-
Trepczyńska-Łent, M.
- Subjects
DIRECTIONAL solidification ,IMAGE analysis ,MICROSTRUCTURE ,ALLOYS ,EUTECTICS ,AUSTENITE - Abstract
Directional solidification of ledeburite was realised out using a Bridgman's device. The growth rate for movement sample v=83.3 μm/s was used. In one sample the solidification front was freezing. The value of temperature gradient in liquid at the solidification front was determined. Interfacial distance λ on the samples was measured with NIS-Elements application for image analysis. [ABSTRACT FROM AUTHOR]
- Published
- 2013
- Full Text
- View/download PDF
48. THE INFLUENCE OF COOLER ON THE SOLIDIFUCATION OF A PEARLITIC - FERRITIC CAST IRON.
- Author
-
CIOBANU, loan, FERARU, Daniel, CRIŞAN, Aurel, and CHIŞAMERA, Mihai
- Subjects
CAST-iron ,SOLIDIFICATION ,PEARLITIC steel ,METAL hardness ,FERRITIC steel ,THERMAL conductivity ,METAL coating ,COOLING - Abstract
The paper reports on the study of the influence of cooler type on structure and hardness of a pearlitic-ferritic grey cast iron. Five types of coolers were utilized: steel, cast iron, titanium, copper and aluminium coated with a 2 mm steel layer. White iron consisting of very fine ledeburite is obtained in the contact area with the cooler. The cooler type influences the thickness of the white iron layer generated next to it. On the other hand it does not influence type and dispersion of the structure and the maximum hardness obtained at the surface of the casting (in contact with the cooler). Conclusions are drawn related to the possibility and necessity of utilizing non-ferrous metal coolers of high thermal conductivity [ABSTRACT FROM AUTHOR]
- Published
- 2011
49. Microstructure evolutions of graded high-vanadium tool steel composite coating in-situ fabricated via atmospheric plasma beam alloying
- Author
-
Shuqun Chen, Huatang Cao, Xuanpu Dong, M. V. Dutka, Yutao Pei, and Advanced Production Engineering
- Subjects
Materials science ,SURFACE ,TRANSFORMATIONS ,Alloy ,Tool steel ,02 engineering and technology ,engineering.material ,CAST-IRON ,01 natural sciences ,Carbide ,CARBON ,Coating ,Metallic composites ,Ductile iron ,0103 physical sciences ,Materials Chemistry ,PARTICLES ,ROLLS ,POWDER ,010302 applied physics ,Ledeburite ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,In-situ ,Vanadium ,WEAR BEHAVIOR ,021001 nanoscience & nanotechnology ,Microstructure ,HIGH-SPEED STEEL ,Mechanics of Materials ,Microhardness ,Martensite ,engineering ,Plasma surface alloying ,0210 nano-technology ,RESISTANCE ,High-speed steel - Abstract
A novel high-vanadium based hard composite coating was synthesized from premixed powders (V, Cr, Mo, Ti, Nb) on ductile iron (DI) substrate via atmospheric plasma beam surface alloying process. The graded coating can be divided into three distinct zones: upper alloyed zone (AZ) rich with spherical primary and eutectic submicron carbides, middle melted zone (MZ) with fine white iron structure embedded with high-carbon martensite and lower heat affected zone (HAZ) where martensite/ledeburite double shells were substantially formed. Spherical or bulk-like primary carbides with diameter
- Published
- 2017
- Full Text
- View/download PDF
50. Composites of copper and cast iron fabricated via the liquid: In the vicinity of the limits of strength in a non-deformed condition
- Author
-
A.M. Jorge Junior, Ivan A. Bataev, A. A. Razumakov, Anatoly A. Bataev, Youn-Bae Kang, Daria V. Lazurenko, and N. V. Stepanova
- Subjects
010302 applied physics ,Materials science ,Ledeburite ,Mechanical Engineering ,Metallurgy ,chemistry.chemical_element ,Induction furnace ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Microstructure ,01 natural sciences ,Copper ,chemistry ,Mechanics of Materials ,0103 physical sciences ,Ultimate tensile strength ,engineering ,Hardening (metallurgy) ,General Materials Science ,Cast iron ,Composite material ,Pearlite ,0210 nano-technology - Abstract
In this study, the effect of copper on the structure and properties of cast iron is discussed. The experimental samples, with copper content from 0.09 wt% to 14.2 wt%, were synthesized in an induction furnace. The structure of the samples was characterized using light microscopy (LM), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The influence of copper on the volume fraction of graphite and pearlite, and its interlamellar spacing and the tendency of the composites to form a white iron structure are discussed. In particular, precipitation of e-copper was investigated. For a better understanding of the structural evolution, the isoplethal section of 3 wt% C in the Fe-Cu-C phase diagram was calculated. The hardness, tensile strength, friction coefficient and wear resistance of the composites were measured. The addition of copper leads to hardening and strengthening of the composites. However, at a high copper content, the strength of alloys decreases due to the formation of a brittle white iron structure. Copper has a positive effect on the friction coefficient and reduces wear resistance by promoting the formation of ledeburite.
- Published
- 2017
- Full Text
- View/download PDF
Catalog
Discovery Service for Jio Institute Digital Library
For full access to our library's resources, please sign in.