Search

Environmental concerns are driving interests in post-petroleum synthetic textiles produced from microbial and fungal sources. Bacterial cellulose is a promising sustainable leather alternative, on account of its material properties, low infrastructure needs and biodegradability. However, for alternative textiles like bacterial cellulose to be fully sustainable, alternative ways to dye textiles need to be developed alongside alternative production methods. To address this, we here use genetic engineering ofKomagataeibacter rhaeticusto create a bacterial strain that grows self-dyeing bacterial cellulose. Dark black pigmentation robust to material use is achieved through melanin biosynthesis in the bacteria from recombinant tyrosinase expression. Melanated bacterial cellulose production can be scaled up for the construction of prototype fashion products, and we illustrate the potential of combining engineered self-dyeing with tools from synthetic biology, via the optogenetic patterning of gene expression in cellulose-producing bacteria. With this work, we demonstrate that combining genetic engineering with current and future methods of textile biofabrication has the potential to create a new class of textiles.

The UK Dairy Roadmap has set a target of achieving 50 wt.-% high density polyethylene (HDPE) recyclate in their HDPE milk bottles. Such high recyclate content will lead to the accumulation of HDPE recyclates that have been subjected to different number of melt extrusion cycles in the supply chain. This work investigates the structure-property relationship of blending virgin HDPE (vHDPE) with these different grades of repeatedly melt-extruded HDPE (rHDPE). HDPE was subjected to 10, 20 and 50 melt-extrusion cycles and blended with vHDPE. No significant difference in terms of melt rheology, tensile properties and overall migration in acidic and aqueous environments of the blends of the different rHDPEs with vHDPE was observed when compared to vHDPE. This study demonstrates the feasibility of blending up to 50 wt.-% rHDPE of different grades with vHDPE as set out in the UK Dairy Roadmap.

Plastic pollution, more specifically from food packaging and containers which account for the largest share of 36% of current plastic production, is one of the greatest threats to the natural environment and human health. Thus, the development of alternative renewable plastics are needed to complement a circular economy and reduce resource depletion. Seaweeds have been known to possess good film forming properties ideal for bioplastic production, and Sargassum natans-an invasive brown seaweed which has been inundating the shores of the Caribbean, has been shown to be an excellent candidate. This study presents, for the first time, the development of a novel optimized biodegradable alginate composite bioplastic as an alternative to traditional plastic packaging. The optimization process was carried out using Response Surface Methodology (RSM) resulting in a formulation of 6 wt% alginate, 0.263 wt% starch, 0.35 wt% CMC, 0.065 g/g sorbitol and 0.025 g/g PEG 200- with ultra-high oxygen barrier (OP - 0.2 cm3 μm m−2 d−1 kPa−1), good water vapor barrier (WVP - 2.18 × 10−12 g m/m2 s Pa) and high tensile modulus ( - 3.93 GPa)- with no migration of additives into a simulated aqueous food system in 10 days. Furthermore, composite films were found to fully degrade in 14 days and possessed better OP, higher WVP and comparable material properties to HDPE, PET and PLA. Ultimately, our results support alginate composite films as a viable alternative for food packaging best fitted for low moisture environments-encouraging the use of renewable materials for packaging innovation and supporting UNSDGs.

TEMPO-oxidised cellulose fibres are often explored as nano-reinforcement for polymers. However, it is unclear whether micrometre-sized TEMPO-oxidised cellulose fibres also possess similar reinforcing potential. In this work, we report the mechanical response of polypropylene (PP) composites reinforced with TEMPO-oxidised cellulose (TOC) of different fibre widths. Micrometre-sized TOC fibres (TOCF) containing sodium carboxylate (TOCF-Na) and free hydroxyl (TOCF-H) groups, as well as nano-sized TOC nanofibrils (TOCN) were produced from dissolving pulp and incorporated into PP matrix via melt-extrusion. It was found that model PP composites containing micrometre-sized TOCF-Na and TOCF-H possessed the highest tensile modulus of up to 2.5 GPa; 40% improvement over neat PP and 30% increase over PP/TOCN composite. No significant differences in the tensile strength of PP/TOCF-Na and PP/TOCF-H composites were observed when compared to neat PP. The incorporation of nano-sized TOCN into PP however, led to a 6% decrease in tensile strength. Single-edge notched beam fracture toughness test further showed that PP/TOCN composite possessed the lowest fracture toughness of 2.52 MPa m1/2; a decrease of 18% over PP reinforced with micrometre-sized TOCF-Na and TOCF-H. Our study shows that micrometre-sized TOCFs serve as better reinforcement for polymers compared to nano-sized TOCN. This is attributed to the better dispersion of TOCF in the PP matrix. Furthermore, the presence of surface microfibrillation on TOCFs also enhanced the quality of the TOCF-PP interface through mechanical interlocking and local stiffening of the PP matrix.

Hydrogels derived from TEMPO-oxidised cellulose nanofibrils (TOCNs) are not robust and inherently water unstable if the TOCNs are not crosslinked or coated with a water-swellable polymer. Furthermore, the manufacturing of self-standing TOCN films is still a challenge due to the small TOCN diameter and viscosifying effect. Here, we report the TEMPO-mediated oxidation of bacterial cellulose (BC) nanopaper as a route to produce robust and water stable TOCN hydrogel without the need for additional additives or crosslinking steps, as well as self-standing TOCN films without the need for vacuum filtration or slow-drying of TOCN suspension. Pristine BC pellicle was first press-dried into a dried and well-consolidated BC nanopaper, followed by TEMPO-oxidation at various NaClO concentrations. The oxidation reaction introduced carboxylate moieties onto exposed BC nanofibrils within the nanopaper network structure. This then led to the swelling of the nanopaper into a hydrogel. A swelling ratio of up to 100 times the original thickness of BC nanopaper was observed upon TEMPO-oxidation. The water retention value of the TEMPO-oxidised BC hydrogels was also found to increase with increasing carboxylate content. These TEMPO-oxidised BC hydrogels were found to be robust and water-stable, even under prolonged (>1 month) magnetic stirring in water. We further showed that high grammage self-standing TOCN films (100 g m-2) can be fabricated as simple as press-drying a water stable TEMPO-oxidised BC hydrogels without the need of vacuum-assisted filtration or slow-drying, which is typically the rate-limiting step in the manufacturing of self-standing TOCN films.

Ineffective sorting of post-consumer plastics remains one of the major obstacles in the recycling of plastics. Consequently, these highly heterogeneous, mixed post-consumer plastics will end up in landfill or have to be incinerated as repurposing them directly would lead to a polymer blend with inferior quality for many end-uses. In this work, we demonstrate the use of carbon fibers (CFs) to practically upgrade the mechanical properties of mixed plastics, adding value to them. This will create a stronger demand for mixed plastics to be used in various engineering applications. Using polyethylene terephthalate (PET) and polypropylene (PP) as the model immiscible polymer blend, we showed that the incorporation of CFs increased the tensile, flexural, and single-edge notched fracture toughness of the resulting CF-reinforced PET/PP composite blends. Despite the high environmental burden associated with the production of CFs, cradle-to-grave life-cycle analysis showed that CF-reinforced PET/PP composites have a lower environmental impact than the life-cycle scenarios of "doing nothing" and repurposing immiscible PET/PP blends as it is without CF reinforcement. This can be attributed to the weight saving achieved, a direct result of their higher mechanical performance. Our work opens up opportunities for the use of mixed plastics in various higher value applications such that they can be diverted away from landfill or incineration, in line with the concept of circular economy.

Thermoplastic elastomers benefit from high elasticity and straightforward (re)processability; they are widely used across a multitude of sectors. Currently, the majority derive from oil, do not degrade or undergo chemical recycling. Here a new series of ABA triblock polyesters are synthesized and show high-performances as degradable thermoplastic elastomers; their composition is poly(cyclohexene-alt-phthalate)-b-poly(ε-decalactone)-b-poly(cyclohexene-alt-phthalate) {PE–PDL–PE}. The synthesis is accomplished using a zinc(ii)/magnesium(ii) catalyst, in a one-pot procedure where ε-decalactone ring-opening polymerization yielding dihydroxyl telechelic poly(ε-decalatone) (PDL, soft-block) occurs first and, then, addition of phthalic anhydride/cyclohexene oxide ring-opening copolymerization delivers semi-aromatic polyester (PE, hard-block) end-blocks. The block compositions are straightforward to control, from the initial monomer stoichiometry, and conversions are high (85–98%). Two series of polyesters are prepared: (1) TBPE-1 to TBPE-5 feature an equivalent hard-block volume fraction (fhard = 0.4) and variable molar masses 40–100 kg mol−1; (2) TBPE-5 to TBPE-9 feature equivalent molar masses (∼100 kg mol−1) and variable hard-block volume fractions (0.12 < fhard < 0.4). Polymers are characterized using spectroscopies, size-exclusion chromatography (SEC), thermal gravimetric analysis (TGA), differential scanning calorimetry (DSC) and dynamic mechanical thermal analysis (DMTA). They are amorphous, with two glass transition temperatures (∼−51 °C for PDL; +138 °C for PE), and block phase separation is confirmed using small angle X-ray scattering (SAXS). Tensile mechanical performances reveal thermoplastic elastomers (fhard < 0.4 and N > 1300) with linear stress–strain relationships, high ultimate tensile strengths (σb = 1–5 MPa), very high elongations at break (εb = 1000–1900%) and excellent elastic recoveries (98%). There is a wide operating temperature range (−51 to +138 °C), an operable processing temperature range (+100 to +200 °C) and excellent thermal stability (Td,5% ∼ 300 °C). The polymers are stable in aqueous environments, at room temperature, but are hydrolyzed upon gentle heating (60 °C) and treatment with an organic acid (para-toluene sulfonic acid) or a common lipase (Novozyme® 51032). The new block polyesters show significant potential as sustainable thermoplastic elastomers with better properties than well-known styrenic block copolymers or polylactide-derived elastomers. The straightforward synthesis allows for other commercially available and/or bio-derived lactones, epoxides and anhydrides to be developed in the future., A new series of block polyester thermoplastic elastomers are prepared by a one-pot procedure; they show properties competitive or better than conventional materials and can be fully degraded after use.

Over the past 150 years, our ability to produce and transform engineered materials has been responsible for our current high standards of living, especially in developed economies. However, we must carefully think of the effects our addiction to creating and using materials at this fast rate will have on the future generations. The way we currently make and use materials detrimentally affects the planet Earth, creating many severe environmental problems. It affects the next generations by putting in danger the future of the economy, energy, and climate. We are at the point where something must drastically change, and it must change now. We must create more sustainable materials alternatives using natural raw materials and inspiration from nature while making sure not to deplete important resources, i.e. in competition with the food chain supply. We must use less materials, eliminate the use of toxic materials and create a circular materials economy where reuse and recycle are priorities. We must develop sustainable methods for materials recycling and encourage design for disassembly. We must look across the whole materials life cycle from raw resources till end of life and apply thorough life cycle assessments (LCAs) based on reliable and relevant data to quantify sustainability. We need to seriously start thinking of where our future materials will come from and how could we track them, given that we are confronted with resource scarcity and geographical constrains. This is particularly important for the development of new and sustainable energy technologies, key to our transition to net zero. Currently ‘critical materials’ are central components of sustainable energy systems because they are the best performing. A few examples include the permanent magnets based on rare earth metals (Dy, Nd, Pr) used in wind turbines, Li and Co in Li-ion batteries, Pt and Ir in fuel cells and electrolysers, Si in solar cells just to mention a few. These materials are classified as ‘critical’ by the European Union and Department of Energy. Except in sustainable energy, materials are also key components in packaging, construction, and textile industry along with many other industrial sectors. This roadmap authored by prominent researchers working across disciplines in the very important field of sustainable materials is intended to highlight the outstanding issues that must be addressed and provide an insight into the pathways towards solving them adopted by the sustainable materials community. In compiling this roadmap, we hope to aid the development of the wider sustainable materials research community, providing a guide for academia, industry, government, and funding agencies in this critically important and rapidly developing research space which is key to future sustainability., The authors would like to thank The Faraday Institution ReLiB Project Grant Numbers FIRG005 and FIRG006, the UKRI Interdisciplinary Circular Economy Centre for Technology Metals (Met4Tech) Grant No. EP/V011855/1 and the EPSRC Critical Elements and Materials Network (CREAM) EP/R020140/1 for providing financial assistance for this research.

Dried and well-consolidated sheet of bacterial cellulose (BC) nanofibrils is a material structure that possesses high modulus and strength but is also brittle, which limits its potential in various advanced composite applications. Here, we report a simple method of enhancing the toughness of BC sheet by sizing the BC nanofibrils with poly(ethylene glycol) (PEG). This hinders interfibril hornification and facilitates large-scale BC nanofibril debonding, slippage and reorientation upon deformation. The PEG-sized BC sheets show high tensile strain-at-failure and work of fracture compared to neat BC sheet. PEG-sized BC reinforced laminated acrylic composites achieve a flatwise Charpy impact strength of up to 26 kJ m−2. This is a remarkable increase over the impact strength of neat impact-modified acrylic of only 12 kJ m−2, especially when the BC loading required to achieve this radical improvement is only 0.2 wt-%. Our study opens new paradigm in using low BC loading to achieve performance improvements suitable for high value composite applications.

Bacteria proficient at producing cellulose are an attractive synthetic biology host for the emerging field of Engineered Living Materials (ELMs). Species from the Komagataeibacter genus produce high yields of pure cellulose materials in a short time with minimal resources, and pioneering work has shown that genetic engineering in these strains is possible and can be used to modify the material and its production. To accelerate synthetic biology progress in these bacteria, we introduce here the Komagataeibacter tool kit (KTK), a standardised modular cloning system based on Golden Gate DNA assembly that allows DNA parts to be combined to build complex multigene constructs expressed in bacteria from plasmids. Working in Komagataeibacter rhaeticus, we describe basic parts for this system, including promoters, fusion tags and reporter proteins, before showcasing how the assembly system enables more complex designs. Specifically, we use KTK cloning to reformat the Escherichia coli curli amyloid fibre system for functional expression in K. rhaeticus, and go on to modify it as a system for programming protein secretion from the cellulose producing bacteria. With this toolkit, we aim to accelerate modular synthetic biology in these bacteria, and enable more rapid progress in the emerging ELMs community.

Greener alternatives to synthetic polymers are constantly being investigated and sought after. Chitin is a natural polysaccharide that gives structural support to crustacean shells, insect exoskeletons, and fungal cell walls. Like cellulose, chitin resides in nanosized structural elements that can be isolated as nanofibers and nanocrystals by various top-down approaches, targeted at disintegrating the native construct. Chitin has, however, been largely overshadowed by cellulose when discussing the materials aspects of the nanosized components. This Perspective presents a thorough overview of chitin-related materials research with an analytical focus on nanocomposites and nanopapers. The red line running through the text emphasizes the use of fungal chitin that represents several advantages over the more popular crustacean sources, particularly in terms of nanofiber isolation from the native matrix. In addition, many β-glucans are preserved in chitin upon its isolation from the fungal matrix, enabling new horizons for various engineering solutions.

Funding Information: KSK and AB acknowledge funding by the UK Engineering and Physical Sciences Research Council (EPSRC) (EP/K014676/1). KSK also acknowledges Academy of Finland (Project number 310943). EK is grateful for the support by the FinnCERES Materials Bioeconomy Ecosystem. Funding Information: Open access funding provided by Aalto University. KSK and AB acknowledge funding by the UK Engineering and Physical Sciences Research Council (EPSRC) (EP/K014676/1). KSK also acknowledges Academy of Finland (Project number 310943). Publisher Copyright: © 2021, The Author(s). Copyright: Copyright 2021 Elsevier B.V., All rights reserved. Cellulose nanopapers provide diverse, strong and lightweight templates prepared entirely from sustainable raw materials, cellulose nanofibers (CNFs). Yet the strength of CNFs has not been fully capitalized in the resulting nanopapers and the relative influence of CNF strength, their bonding, and biological origin to nanopaper strength are unknown. Here, we show that basic principles from paper physics can be applied to CNF nanopapers to illuminate those relationships. Importantly, it appeared that ~ 200 MPa was the theoretical maximum for nanopapers with random fibril orientation. Furthermore, we demonstrate the contrast in tensile strength for nanopapers prepared from bacterial cellulose (BC) and wood-based nanofibrillated cellulose (NFC). Endemic amorphous polysaccharides (hemicelluloses) in NFC act as matrix in NFC nanopapers, strengthening the bonding between CNFs just like it improves the bonding between CNFs in the primary cell wall of plants. The conclusions apply to all composites containing non-wovenfiber mats as reinforcement.

Engineered living materials (ELMs) based on bacterial cellulose (BC) offer a promising avenue for cheap-to-produce materials that can be programmed with genetically encoded functionalities. Here we explore how ELMs can be fabricated in a modular fashion from millimetre-scale biofilm spheroids grown from shaking cultures of Komagataeibacter rhaeticus. Here we define a reproducible protocol to produce BC spheroids with the high yield bacterial cellulose producer K. rhaeticus and demonstrate for the first time their potential for their use as building blocks to grow ELMs in 3D shapes. Using genetically engineered K. rhaeticus, we produce functionalized BC spheroids and use these to make and grow patterned BC-based ELMs that signal within a material and can sense and report on chemical inputs. We also investigate the use of BC spheroids as a method to regenerate damaged BC materials and as a way to fuse together smaller material sections of cellulose and synthetic materials into a larger piece. This work improves our understanding of BC spheroid formation and showcases their great potential for fabricating, patterning and repairing ELMs based on the promising biomaterial of bacterial cellulose., Bacterial cellulose is a promising cheap-to-produce programmable engineered living material. Here the authors present a method for production of spheroids for use as engineerable building blocks able to sense and respond to chemical inputs.

Nanocellulose is typically stored and transported as a gel with a nominal solid content of up to 5 wt.-% to avoid interfibril hornification, i.e. the formation of irreversible hydrogen bonds between adjacent nanocellulose upon drying, which makes nanocellulose not cost-effective. In this work, we report the use of low molecular weight liquid poly(ethylene glycol) (PEG-200) as a replacement for the water phase in nanocellulose aqueous gel. Our results indicated that nanocellulose can be stored in PEG-200 at a solid content of up to 70 wt.-% without interfibril hornification, even when exposed to the ambient environment. This is due to the low vapour pressure and high boiling point of PEG-200. ATR-FTIR and ζ-potential measurements confirmed that PEG-200 can be easily washed out from the nanocellulose as PEG-200 is water miscible. Using PEG-200 as a replacement for the water phase in nanocellulose aqueous gel could improve the cost-efficiency of nanocellulose storage and transportation. The tensile properties of the cellulose nanopaper prepared from the various never-dried and once-dried nanocellulose are also discussed in this work.

Nanocellulose network in the form of cellulose nanopaper is an important material structure and its time-dependent mechanical response is crucial in many of its potential applications. In this work, we report the influences of grammage and strain rate on the tensile response of bacterial cellulose (BC) nanopaper. BC nanopaper with grammages of 20, 40, 60 and 80 g m−2 were tested in tension at strain rates ranging from 0.1% s−1 to 50% s−1. At strain rates $$\le$$ ≤ 2.5% s−1, both the tensile modulus and strength of the BC nanopapers stayed constant at ~ 14 GPa and ~ 120 MPa, respectively. At higher strain rates of 25% s−1 and 50% s−1 however, the tensile properties of the BC nanopapers decreased significantly. This observed anomalous tensile response of BC nanopaper is attributed to inertial effect, in which some of the curled BC nanofibres within the nanopaper structure do not have enough time to uncurl before failure at such high strain rates. Our measurements further showed that BC nanopaper showed little deformation under creep, with a secondary creep rate of only ~ 10–6 s−1. This stems from the highly crystalline nature of BC, as well as the large number of contact or physical crosslinking points between adjacent BC nanofibres, further reducing the mobility of the BC nanofibres in the nanopaper structure.

BC sheets can be prepared in two forms: direct press-drying of the as-synthesised BC pellicle or disintegrating the BC pellicle to create a homogenous BC-in-water suspension prior to producing the BC sheet. We found that BC sheet prepared from direct press-drying of pristine pellicle was more homogeneous due to its better BC network formation and possessed higher specific surface area (46 g m−2), better resin impregnation and mechanical properties compared to its disintegrated pellicle counterpart (21 g m−2). BC-poly(acrylated epoxidised soybean oil) (polyAESO) nanocomposites consisting of BC sheet prepared from pristine pellicle was optically transparent whilst BC-polyAEO nanocomposites consisting of BC sheet prepared from disintegrated pellicle was opaque. Whilst the tensile properties of BC-polyAESO nanocomposites from pristine pellicle were higher, the fracture toughness of BC-polyAESO composite consisting of BC sheet from disintegrated pellicle was better. The lack of resin impregnation in BC-polyAESO from disintegrated pellicle led to a laminated structure, which utilised the fracture toughness of BC sheet effectively.

Carbon dioxide/epoxide copolymerization is an efficient way to add value to waste CO2 and to reduce pollution in polymer manufacturing. Using this process to make low molar mass polycarbonate polyols is a commercially relevant route to new thermosets and polyurethanes. In contrast, high molar mass polycarbonates, produced from CO2, generally under-deliver in terms of properties, and one of the most widely investigated, poly(cyclohexene carbonate), is limited by its low elongation at break and high brittleness. Here, a new catalytic polymerization process is reported that selectively and efficiently yields degradable ABA-block polymers, incorporating 6-23 wt % CO2. The polymers are synthesized using a new, highly active organometallic heterodinuclear Zn(II)/Mg(II) catalyst applied in a one-pot procedure together with biobased e-decalactone, cyclohexene oxide, and carbon dioxide to make a series of poly(cyclohexene carbonate-b-decalactone-b-cyclohexene carbonate) [PCHC-PDL-PCHC]. The process is highly selective (CO2 selectivity >99% of theoretical value), allows for high monomer conversions (>90%), and yields polymers with predictable compositions, molar mass (from 38-71 kg mol-1), and forms dihydroxyl telechelic chains. These new materials improve upon the properties of poly(cyclohexene carbonate) and, specifically, they show good thermal stability (Td,5 ∼ 280 °C), high toughness (112 MJ m-3), and very high elongation at break (>900%). Materials properties are improved by precisely controlling both the quantity and location of carbon dioxide in the polymer chain. Preliminary studies show that polymers are stable in aqueous environments at room temperature over months, but they are rapidly degraded upon gentle heating in an acidic environment (60 °C, toluene, p-toluene sulfonic acid). The process is likely generally applicable to many other lactones, lactides, anhydrides, epoxides, and heterocumulenes and sets the scene for a host of new applications for CO2-derived polymers.

Sargassum in the Caribbean region has affected the livelihood of several coastal communities due to the influx of large quantities of the seaweed in recent times. This article seeks to explore how waste Sargassum natans can be utilized to produce sodium alginate. The novelty in this research lies in the optimization process, whereby multistage extraction and precipitation were investigated over commonly used single stage processing, in an effort to maximize both yield and purity. The results showed that a maximum yield of 19% was observed after 1 stage, while the purity was 74% after 4 stages. In addition, optimization of the multistage precipitation process using the Global Optimization Toolbox in MATLAB R2017b provided a novel model which indicated that a compromise between the maximum purity and yield can be obtained at 3 stages; 71-74% and 12-16% respectively. Furthermore, characterization was done using FTIR and NMR, with results comparable to a commercial sodium alginate brand, giving absorption bands at 1610 cm-1 and 1395 cm-1 and an M/G ratio of 0.51 respectively.

In this work, we developed a film-casting technique to deposit thin ( ∼ 13 μm) layers of poly(lactic acid) (PLA) on the interface of carbon/epoxy prepregs, with the aim of increasing the interlaminar toughness. PLA patches with fractal shape were explored, based on preliminary results showing that the toughening effect increases when PLA is deposited at multiple scales simultaneously. Double Cantilever Beam (DCB) and 4-point End-Notched Flexure (4ENF) tests showed an increase in interlaminar toughness of, respectively, up to 80% for Mode I and 12% for Mode II. This is specially remarkable because the interface thickness is only 13 μm. Moreover, it was demonstrated that this technique can promote interaction between neighbouring layers where PLA has been cast, thus triggering fibre bridging and leading to a further enhancement of toughness.

Fully dense PLA blocks were manufactured by 3D-printing, depositing a polymer filament in a single direction via the fusion deposition method (FDM). Specimens were cut from printed blocks using conventional machining and were used to perform tension, compression and fracture experiments along different material directions. The elasto-plastic material response was found to be orthotropic and characterised by a strong tension-compression asymmetry; the material was tougher when loaded in the extrusion direction than in the transverse direction. The response of the unidirectional, 3D-printed material was compared to that of homogeneous injection-moulded PLA, showing that manufacturing by 3D-printing improves toughness; the effects of an annealing thermal cycle on the molecular structure and the mechanical response of the material were assessed. Keywords: PLA, 3D-printing, Elasticity, Plasticity, Fracture

The structural component of fungal cell walls comprises of chitin covalently bonded to glucan; this constitutes a native composite material (chitin-glucan, CG) combining the strength of chitin and the toughness of glucan. It has a native nano-fibrous structure in contrast to nanocellulose, for which further nanofibrillation is required. Nanopapers can be manufactured from fungal chitin nanofibrils (FChNFs). FChNF nanopapers are potentially applicable in packaging films, composites, or membranes for water treatment due to their distinct surface properties inherited from the composition of chitin and glucan. Here, chitin-glucan nanofibrils were extracted from common mushroom (Agaricus bisporus) cell walls utilizing a mild isolation procedure to preserve the native quality of the chitin-glucan complex. These extracts were readily disintegrated into nanofibre dimensions by a low-energy mechanical blending, thus making the extract dispersion directly suitable for nanopaper preparation using a simple vacuum filtration process. Chitin-glucan nanopaper morphology, mechanical, chemical, and surface properties were studied and compared to chitin nanopapers of crustacean (Cancer pagurus) origin. It was found that fungal extract nanopapers had distinct physico-chemical surface properties, being more hydrophobic than crustacean chitin.

In this research article, wood based microfibrillated cellulose (MFC) was studied to gain a better understanding of the process of dependent network formation. Networking potential and obtained properties of the produced dimensional structures could be controlled using opted processing routes. The fabricated dimensional structure, using freeze-drying (FD) is a highly open and porous network (98% porosity) compared to slightly tight, dense and less porous network produced after pressing at 200kN (96% porosity), followed by vacuum-filtered (VF) networks (33% porosity). The porosity (17%) was further decreased when the casting (CS) method was used, further producing a highly dense and compressed network. High water flux (180.8 ± 11 L/m2h) of pressed freeze-dried (PFD) followed by vacuum-filtered (VF) (11.4 ± 1.9 L/m2h) and casting CS (0.7 ± 0.01 L/m2h) were calculated using device. Furthermore, increased water flux (1.4 fold) of Experimental Paper Machine (XPM) based structures was reported in comparison with CS structures. Pore-sized distribution and surface area were measured using Hg porosimetry; they showed an average pore size of 16.5 μm for FD, followed by PFD (8.2 μm) structures. A 27-fold decrease in average pore-size was observed for CS structure in comparison with the FD structures. Highest tensile strength (87 ± 21 MPa) was recorded for CS structures, indicating a more highly compacted network formation compared to VF (82 ± 19 MPa) and PFD (1.6 ± 0.06 MPa). Furthermore, an attempt was made to upscale the VF structures using traditional paper making approach on XMP. Improved tensile strength (73 ± 11 MPa) in machine produced structures is due to alignment of fibers towards machine direction compared to cross directional (43 ± 9 MPa) fractured structures as shown in our Scanning Electron Microscopy (SEM) analysis. Surface functionalization of MFC using enzyme (hexokinase) was performed to increase the adsorption efficiency towards ferric ions removal. All fabricated structures were further evaluated for Fe(iii) removal and it was summarized that charge densities of functional groups, produced ζ-potential and networking potential were dominating influential factors for adsorption fluctuation of ferric ions.

Feathers from poultry are an abundant, globally available waste. The current beneficial reuse for feathers involves autoclaving them to produce feather meal, an animal feed with low economic value. This paper reports on the production and performance of new feather-derived materials. These have potential to provide a higher value application for waste feathers. Feather fibres, cotton fibres and polyethylene/polypropylene bi-component fibres (blended 55:20:25 by weight) have been air-laid to form 20 mm thick non-woven pre-forms with a density of 0.14 g cm−2. These were then hot pressed to produce materials with significantly higher density and improved properties. Optimum materials were formed by hot pressing between 150 and 160 °C at 6 MPa for 1 min. Lower temperatures resulted in poor fibre bonding and fibre pull-out during fracture. Higher temperatures caused thermal degradation of the feather fibres. The optimum feather fibre boards with a density of 0.77 g/cm3, corresponding to 31.3% porosity, had tensile strengths of 17.9 MPa a tensile modulus of 1.74 GPa and an elongation at fracture of 5.9%. These samples exhibited fibre fracture during tensile testing. Feather fibre boards have similar tensile strength, density and Young's modulus to particleboard, organic resin particleboard and flake board. Quantitative estimates of the economic and environmental benefits from using feather fibres to form feather fibre boards are discussed. The research advances sustainability by providing a new potential circular economy outlet for waste feathers and is part of on-going research to develop novel applications that exploit the unique properties of feathers.

The Caribbean has seen the influx of Sargassum, affecting the livelihood of communities. Sodium alginate extracted from Sargassum is known for its cross-linking properties, making the seaweed attractive as an adsorbent. Hence, the use of calcium alginate thin films can decrease the mass transfer resistance found in commonly used alginate beads, resulting in increased adsorption efficiency. This Article discusses the potential of calcium alginate thin films for Pb2+, Cu2+, and Cd2+ ion adsorption. Pb2+, Cu2+, and Cd2+ adsorption fitted the Langmuir isotherm well with capacities of 0.80, 0.10, and 0.02 mmol of metal/g, respectively, for Sargassum. Kinetic studies showed that the ions followed the pseudo-second-order model, elucidating that ion exchange governed adsorption. Furthermore, NMR characterization showed that G-block monomers influenced kinetic parameters and selectivity in the following order: Pb2+ > Cu2+ > Cd2+.

Poultry feathers are low cost, abundant bioderived materials that are often regarded as waste. In this work, we report a simple method akin to papermaking to upcycle whole poultry feather waste into nonwoven whole feather preforms. This was achieved by utilizing (nano)cellulose fibers, namely, wood pulp and nanocellulose, as binders. It was found that the hornification between adjacent (nano)cellulose fibers trapped and held the whole poultry feathers together, producing a rigid and robust nonwoven whole feather preform. The preforms containing nanocellulose were found to perform better mechanically, with a tensile strength of up to 1.6 N mm-1 (at 20 wt % nanocellulose content), compared to preforms containing wood pulp. Feather-gelatin composites containing 23 and 47 wt % nonwoven whole feather preform loadings were also successfully manufactured. The resulting composites possessed a tensile modulus and strength up to 2.1 GPa and 18 MPa, respectively. This work also shows that the feather-gelatin composites could be easily deconstructed in hot water. The produced nonwoven whole feather preforms, as well as their feather-gelatin composites, could serve as a sustainable alternative for various semistructural applications, in line with the concept of a circular bioeconomy.

The ever-increasing demand for carbon fibre reinforced polymers (CFRP) and stringent environmental legislation have driven the research into recycling and reusing the CFRP waste. This paper presents a mechanical recycling process of CFRP and the application of the recyclates as reinforcement for epoxy foams. The CFRP was mechanically processed using a jet mill. Up to 10 wt% of the CFRP recyclates, without separation of fibre-rich portion and resin-rich portion, was added into epoxy foams. The compressive modulus and strength of the epoxy foams increased from 288 MPa and 7.0 MPa, respectively, to 1060 MPa and 22.8 MPa, respectively, accompanied with an increase in foam density from 0.37 g cm−3 to 0.68 g cm−3. Consequently, the specific compressive modulus and strength (normalised against density) increased from 789 MPa cm3 g−1 and 19.1 MPa cm3 g−1 for unreinforced foam to 1563 MPa cm3 g−1 and 33.5 MPa cm3 g−1 for CFRP recyclates reinforced foam, representing a 98% and 75% improvement, respectively. These results demonstrate that the CFRP recyclates have excellent reinforcing ability for epoxy foams.

Utilizing high-performance cellulose nanopapers as 2D-reinforcement for polymers allows for realizing high-loading-fraction (80 vol-%), high-performance (strength > 150 MPa, modulus > 10 GPa) laminated nanopaper reinforced epoxy composites. Such cellulose nanopapers are inherently dense, which renders them difficult to be impregnated with the epoxy-resin. High-porosity nanopapers facilitate better resin impregnation, truly utilizing the properties of single cellulose nanofibres instead of the nanofibre network. We report the use of high-porosity (74%) but low strength and modulus bacterial cellulose (BC) nanopapers, prepared from BC-in-ethanol dispersion, as reinforcement for epoxy-resin. High-porosity nanopapers allowed for full impregnation of the BC-nanopapers with epoxy-resin. The resulting BC-reinforced epoxy-laminates possessed high tensile modulus (9 GPa) and strength (100 MPa) at a BC loading of 30 vol-%, resulting from very low void-fraction (3 vol-%) of these papregs compared to conventional nanopaper-laminates (10+ vol.-%). Better resin impregnation of less dense nanocellulose networks allowed for maximum utilization of stiffness/strength of cellulose nanofibrils.

In this work, a nacre-inspired Carbon Fibre Reinforced Polymer (CFRP) composite is designed, synthesised and tested. Analytical and numerical models are used to design a tiled micro-structure, mimicking the staggered arrangement of ceramic platelets in nacre and exploiting geometrical interlocks for crack deflection and damage diffusion. The designed pattern of tiles is then laser-engraved in the laminate plies. In order to increase the damage-spreading capability of the material, a thin layer of poly(lactic acid) (PLA) is film-cast on the interlaminar region, both as a continuous film and as a pattern of fractal-shaped patches. Three-point bending tests show how the nacre-like micro-structure succeeds in deflecting cracks, with damage diffusion being significantly improved by the addition of PLA at the interface between tiles. It is observed that a texture of discontinuous fractal-shaped PLA patches can increase damage diffusion, by promoting the unlocking of tiles whilst preserving the interface strength.

This chapter summarizes the crystallinity and thermal degradation behaviour of nanocellulose obtained from various sources. Among other characteristics, crystallinity has a crucial effect on the physical, mechanical and chemical properties of cellulose. X-ray diffraction is a widely used technique to analyse the crystal structure of cellulosic samples. The proportion of crystalline and amorphous domains and the crystallinity index varies, depending on the source and the treatment the cellulose has undergone. Nanocellulose is often regarded as a potential candidate to produce strong natural fibre-reinforced thermoplastic composites. Therefore, thermal stability of nanocellulose is one of the major properties to be considered. The degree of polymerisation and the drying method employed also change the thermal degradation behaviour of the cellulosic materials. The crystal structure of nanocellulose also influences the thermal degradation of the cellulose samples. The presence of impurities might also play a role in determining the thermal degradation of cellulose nanofibre.

A method of manufacturing all-cellulose nanocomposites using a single-step functionalization of two different celluloses with differing reactivities is presented. All-cellulose nanocomposites are produced by esterification of microcrystalline cellulose (MCC) in pyridine with hexanoic acid in the presence of bacterial cellulose (BC) followed by solvent removal. Neat MCC is more susceptible to esterification, with an accessible amount of hydroxyl groups of 1.79 compared to BC, with an accessible hydroxyl group content of 0.80. As a result, neat MCC undergoes severe bulk modification, turning into a toluene-soluble cellulose hexanoate (C6-MCC) while BC undergoes surface-only modification. Solution casted C6-MCC films have a tensile modulus and strength of 0.99 GPa and 23.1 MPa, respectively. The presence of 5 wt.% BC in C6-MCC leads to an increase in tensile modulus and strength of the resulting nanocomposites to 1.42 GPa and 28.4 MPa, respectively.

Recently, we have demonstrated the use of wood-derived nanocellulose papers, herein termed nanopapers, for organic solvent nanofiltration applications. In this study, we extend the use of these nanopapers to tight ultrafiltration (UF) membranes. The feasibility of such nanopaper-based UF membranes intended for use in water purification is shown. Four types of nanocelluloses, namely bacterial cellulose, wood-derived nanocellulose, TEMPO-oxidized cellulose nanofibrils and cellulose nanocrystals, were used as raw materials for the production of these nanopaper-based membranes. The resulting nanopapers exhibit a transmembrane permeance in the range of commercially available tight UF membranes with molecular weight cut-offs ranging from 6 to 25 kDa, which depends on the type of nanocellulose used. These molecular weight cut-offs correspond to average pore sizes of a few nanometres. The rejection performance of the nanopapers is on the border of nanofiltration and UF. We demonstrate that the pore size of the nanopapers can be controlled by using different types of nanocellulose fibrils.

Nanocellulose is often being regarded as the next generation renewable reinforcement for the production of high performance biocomposites. This feature article reviews the various nanocellulose reinforced polymer composites reported in literature and discusses the potential of nanocellulose as reinforcement for the production of renewable high performance polymer nanocomposites. The theoretical and experimentally determined tensile properties of nanocellulose are also reviewed. In addition to this, the reinforcing ability of BC and NFC is juxtaposed. In order to analyse the various cellulose-reinforced polymer nanocomposites reported in literature, Cox–Krenchel and rule-of-mixture models have been used to elucidate the potential of nanocellulose in composite applications. There may be potential for improvement since the tensile modulus and strength of most cellulose nanocomposites reported in literature scale linearly with the tensile modulus and strength of the cellulose nanopaper structures. Better dispersion of individual cellulose nanofibres in the polymer matrix may improve composite properties.

Cellulose nanopapers have gained significant attention in recent years as large-scale reinforcement for high-loading cellulose nanocomposites, substrates for printed electronics and filter nanopapers for water treatment. The mechanical properties of nanopapers are of fundamental importance for all these applications. Cellulose nanopapers can simply be prepared by filtering a suspension of nanocellulose, followed by heat consolidation. It was already demonstrated that the mechanical properties of cellulose nanopapers can be tailored by the fineness of the fibrils used or by modifying nanocellulose fibrils for instance by polymer adsorption, but nanocellulose blends remain underexplored. In this work, we show that the mechanical and physical properties of cellulose nanopapers can be tuned by creating nanopapers from blends of various grades of nanocellulose, i.e. (mechanically refined) bacterial cellulose or cellulose nanofibrils extracted from never-dried bleached softwood pulp by chemical and mechanical pre-treatments. We found that nanopapers made from blends of two or three nanocellulose grades show synergistic effects resulting in improved stiffness, strength, ductility, toughness and physical properties. This article is part of a discussion meeting issue ‘New horizons for cellulose nanotechnology’.

Basic adsorption of hydrophobic polymers from aprotic solvents was introduced as a platform technology to modify exclusively the surfaces of cellulose nanopapers. Dynamic vapor sorption demonstrated that the water vapor uptake ability of the nanopapers remained unperturbed, despite strong repellency to liquid water caused by the adsorbed hydrophobic polymer on the surface. This was enabled by the fact that the aprotic solvents used for adsorption did not swell the nanopaper unlike water that is generally applied as the adsorption medium in such systems. As case examples, the adsorptions of polystyrene (PS) and poly(trifluoroethylene) (PF3E) were followed by X-ray photoelectron spectroscopy and water contact angle measurements, backed up with morphological analysis by atomic force microscopy. The resulting nanopapers are useful in applications like moisture buffers where repellence to liquid water and ability for moisture sorption are desired qualities.

TEM image TEMPO CNF, results of Mw determination of (r-)BC and conductometric titration, FT-IR spectra of pulp and TEMPO-CNF, all single results of BC nanopaper tensile tests and a schemactic of freacture toughness samples as well as a photograph of actual samples.

Mechanical frothing can be used to create gas–liquid monomer foams, which can then be subsequently polymerised to produce macroporous polymers. Until recently, this technique was limited to producing low porosity macroporous polymers with poor pore morphology and compression properties. In this study, we show that high porosity (75–80%) biobased macroporous polymers with excellent mechanical compression properties (E = 163 MPa, σ = 4.9 MPa) can be produced by curing of epoxy resin foams made by mechanical frothing. The key to this is to utilise the very viscous nature and very short working time of a biobased epoxy resin. It was found that increasing the frothing time of the biobased epoxy resin reduces the pore diameter of the resulting macroporous polymers. These macroporous polymers were also found to be partially interconnected. The compression properties of the macroporous polymers with smaller average pore diameter were found to be higher than those of foams with larger pore diameters. Unlike emulsion templating, which uses high internal phase emulsions to produce macroporous polymers, called polyHIPEs, the mechanical frothing technique has the advantage of creating macroporous polymers from monomers which cannot be easily emulsified.