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Fatigue cracks in the stiffener-to-deck plate connections of orthotropic bridge decks, initiating from the weld toe or root and propagating into the stiffener or weld throat, are experimentally and numerically studied. A statistical analysis of the structural stress is carried out using the experimental data. Automatic welded specimens show a significantly higher fatigue resistance than manual welded ones for both details of the study. Including results in the literature, the characteristic fatigue resistances appear larger than the values in current standards and range between 100 and 160 MPa. A proposal for the fatigue resistance values is given for design purposes. The effective notch stress, averaged strain energy density factor, and fracture mechanics methods are employed to study the sensitivity of the weld toe and root cracks for different (geometrical) variations, such as the lack of weld penetration. Among them, the fracture mechanics method agrees best with the experimental data. With the increase of weld penetration ratios from 75% to 100%, the fracture mechanics predicted fatigue resistances remain approximately equal for the weld toe cracks and increase for the weld root cracks., Steel & Composite Structures

Steel Orthotropic Bridge Decks (OBDs) are widely used in long-span and movable bridges. Fatigue resistance analysis plays an important role in the design or assessment of OBDs. One possible fatigue failure is the crack initiating from the weld root of stiffener-to-deck plate connections at crossbeams. A full-scale experimental investigation in this study using a 20 mm thick deck plate with a dimension of 9.4 m × 5.1 m, including three crossbeams, represents the modern designed OBDs. The experiments show an arrest of crack propagation with a final crack depth of approximately 75% of the deck plate thickness. On the contrary, through thickness cracks develop in deck plates of 10 or 12 mm. Hot spot stress based fatigue detail categories (DC) using various failure criteria derived from the tests. Analysis with the effective notch stress shows that the DC has low sensitivity to the amount of weld penetration. The results of analyses with the eXtended Finite Element Method (XFEM), employed to analyse the fatigue crack propagation path and crack arrest, are in line with the experimental study., Steel & Composite Structures

This study derives the fatigue resistance of welded details in orthotropic decks using structural stress (hot-spot stress where possible) based on tests described in literature and tests by the authors. The data are supported with linear elastic fracture mechanics simulations. Details covered are the rib to deck weld, the crossbeam to deck weld and the deck butt weld. High fatigue resistances are found, caused by favourable loading modes (bending and compression) and reduced driving force with the growth of cracks. The technical specification TS 1993-1-901, part of the new generation of Eurocodes, is based on the results of this study., Steel & Composite Structures

SIROCO investigated the slip-resistant behaviour of carbon and stainless steel preloaded connections as well as the preloading behaviour of stainless steel bolting assemblies in principle. The slip factor test procedure according to Annex G of EN 1090-2 was investigated regarding the influence of the test speed, preload level, tightening method, criteria for the slip load and load level for extended creep tests, different bolting assemblies and surface conditions (grit blasted, hot-dip galvanized, alkali/ethyl zinc silicate coating, thermally sprayed with aluminium/zinc and combinations). Improvements regarding the slip factor test procedure have been formulated which have already partly been implemented in the revision of EN 1090-2. Enhanced slip factors allow more economic slip-resistant connections. The use of stainless steel bolting assemblies in preloaded bolted slip-resistant connections joining stainless steel plates was studied through investigations into the creep/relaxation behaviour with regard to potential preload losses, the tightening and slip resistance behaviour for austenitic, duplex, lean duplex and super duplex stainless steels. Preload losses due to the viscoplastic deformation behaviour in preloaded stainless steel bolting assemblies lie in the same range as those for carbon steel. Stainless steel bolting assemblies are in principle preloadable and galling can be avoided using suitable lubricants and tightening methods. Slip factors for stainless steel slip-resistant connections show high values for grit blasted surfaces whereas even 1D and shot blasted surfaces demonstrated slip factors for practical use. Recommendations for design and execution of slip-resistant connections and amendments to EN 1993 1-4, EN 1993-1-8 and EN 1090-2 are formulated., Steel & Composite Structures

The orthotropic steel decks (OSDs) are widely used in bridge engineering to support traffic loads. A possible crack, initiating from the weld toe of rib-to-deck welded joint and growing into the deck plate, is studied using linear elastic fracture mechanics. A detailed FE model is created and the results are compared with the fatigue tests published. Good agreement is found between beach marks from experiments and calculated crack fronts in FE. An engineering approach with the crack shape simplified as a semi-ellipse is applied. Geometric correction factors for a hand calculation method is proposed based on the parametric analysis. Using the proposed correction factors, Monte Carlo simulation is carried out with failure criteria defined with respect of the crack depth reaching “50%” of the deck thickness, “75%” of the deck thickness, and the failure criterion “2A FAD” according to BS7910. Predicted results using the failure criterion “75%” show good agreement with experimental data, for 5%, 50%, and 95% survival probabilities. Effects of initial crack shapes and sizes are discussed using the improved hand calculation model. Lower fatigue resistance is found when the initial crack is shallow or large. In addition to the standard weld geometry in which the weld profile is represented by a straight line, concave and convex arc shape weld profiles are studied. Fatigue resistance is improved in the case with assumption of concave arc weld profile. The difference of fatigue resistance between the cases with a straight line and convex arc weld profiles is small., Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public., Steel & Composite Structures

SIROCO investigated the slip-resistant behaviour of carbon and stainless steel preloaded connections as well as the preloading behaviour of stainless steel bolting assemblies in principle. The slip factor test procedure according to Annex G of EN 1090-2 was investigated regarding the influence of the test speed, preload level, tightening method, criteria for the slip load and load level for extended creep tests, different bolting assemblies and surface conditions (grit blasted, hot-dip galvanized, alkali/ethyl zinc silicate coating, thermally sprayed with aluminium/zinc and combinations). Improvements regarding the slip factor test procedure have been formulated which have already partly been implemented in the revision of EN 1090-2. Enhanced slip factors allow more economic slip-resistant connections. The use of stainless steel bolting assemblies in preloaded bolted slip-resistant connections joining stainless steel plates was studied through investigations into the creep/relaxation behaviour with regard to potential preload losses, the tightening and slip resistance behaviour for austenitic, duplex, lean duplex and super duplex stainless steels. Preload losses due to the viscoplastic deformation behaviour in preloaded stainless steel bolting assemblies lie in the same range as those for carbon steel. Stainless steel bolting assemblies are in principle preloadable and galling can be avoided using suitable lubricants and tightening methods. Slip factors for stainless steel slip-resistant connections show high values for grit blasted surfaces whereas even 1D and shot blasted surfaces demonstrated slip factors for practical use. Recommendations for design and execution of slip-resistant connections and amendments to EN 1993 1-4, EN 1993-1-8 and EN 1090-2 are formulated., Steel & Composite Structures

The orthotropic steel decks (OSDs) are widely used in bridge engineering to support traffic loads. A possible crack, initiating from the weld toe of rib-to-deck welded joint and growing into the deck plate, is studied using linear elastic fracture mechanics. A detailed FE model is created and the results are compared with the fatigue tests published. Good agreement is found between beach marks from experiments and calculated crack fronts in FE. An engineering approach with the crack shape simplified as a semi-ellipse is applied. Geometric correction factors for a hand calculation method is proposed based on the parametric analysis. Using the proposed correction factors, Monte Carlo simulation is carried out with failure criteria defined with respect of the crack depth reaching “50%” of the deck thickness, “75%” of the deck thickness, and the failure criterion “2A FAD” according to BS7910. Predicted results using the failure criterion “75%” show good agreement with experimental data, for 5%, 50%, and 95% survival probabilities. Effects of initial crack shapes and sizes are discussed using the improved hand calculation model. Lower fatigue resistance is found when the initial crack is shallow or large. In addition to the standard weld geometry in which the weld profile is represented by a straight line, concave and convex arc shape weld profiles are studied. Fatigue resistance is improved in the case with assumption of concave arc weld profile. The difference of fatigue resistance between the cases with a straight line and convex arc weld profiles is small., Green Open Access added to TU Delft Institutional Repository ‘You share, we take care!’ – Taverne project https://www.openaccess.nl/en/you-share-we-take-care Otherwise as indicated in the copyright section: the publisher is the copyright holder of this work and the author uses the Dutch legislation to make this work public., Steel & Composite Structures

The orthotropic steel decks (OSDs) are one of the most widely used bridge components, especially in moveable and long span bridges. Numerous cracks have been detected in this type of deck in existing bridges, mainly in the welded joints. The fatigue performance of the bridge deck dominates its design. Among them, the crack at the rib-to-deck joint is one of the most representative types. At the crossbeam conjunction, high stress concentration makes the joint more sensitive to fatigue loading. In this paper, finite element models are built using software program Abaqus integrated with FRANC3D. The calculated stress at uncracked stage is validated with measured data obtained from laboratory tests. Afterwards, cracks are inserted at the weld root and the stress intensity factor ranges in mode I (ΔK I ) are calculated. Parametric analysis with various cracks is carried out. General correction factors are calculated from the finite element calcualtion with the power fit values., Steel & Composite Structures

To investigate the mechanical degradation of the shear properties of glass fiber-reinforced polymer (GFRP) laminates in bridge decks under hygrothermal aging effects, short-beam shear tests were performed following the ASTM test standard (ASTM D790-10A). Based on the coupled hygro-mechanical finite element (FE) analysis method, an inverse parameter identification approach based on short-beam shear tests was developed and then employed to determine the environment-dependent interlaminar shear modulus of GFRP laminates. Subsequently, the shear strength and modulus of dry (0% Mt/M∞), moisture unsaturated (30% Mt/M∞ and 50% Mt/M∞), and moisture saturated (100% Mt/M∞) specimens at test temperatures of both 20 °C and 40 °C were compared. One cycle of the moisture absorption-desorption process was also investigated to address how the moisture-induced residual damage degrades the shear properties of GFRP laminates. The results revealed that the shear strength and modulus of moisture-saturated GFRP laminates decreased significantly, and the elevated testing temperature (40 °C) aggravated moisture-induced mechanical degradation. Moreover, an unrecoverable loss of shear properties for the GFRP laminates enduring one cycle of the moisture absorption-desorption process was evident., Steel & Composite Structures

Modern steel manufacturing techniques make it possible to produce steel with the nominal yield strength up to 1300 MPa for structural purposes. However, the application of very high strength steels is still limited in the civil engineering structures due to lack of knowledge about the effects of the manufacturing process and experimental results regarding the structural behaviour of the material. Moreover, in a fatigue loaded very high strength steel structure absolute and relative stress variations will be higher compared to stresses in structures made of lower steel grades. Accordingly, the fatigue issue will be one of the most important design criteria for very high strength steel structures. In this current study, V-shape welded specimens were manufactured from S690 and S890 rolled steels and cast steels with similar yield strengths. Fatigue cracks were created in the weld toe of the specimen under a fluctuated loading and subsequently the fatigue damaged specimens were repaired by the removal of the cracks with subsequent welding. The fatigue strength curves of repaired specimens are compared with the detail categories of EN 1993-1-9 [8] and the fatigue strength curves of the test results in the as-welded condition from literature. The fatigue strength of the fatigue damaged connections was completely recovered by the established repair procedure., Steel & Composite Structures

Modern steel manufacturing techniques make it possible to produce steel with the nominal yield strength up to 1300 MPa for structural purposes. However, the application of very high strength steels is still limited in the civil engineering structures due to lack of knowledge about the effects of the manufacturing process and experimental results regarding the structural behaviour of the material. Moreover, in a fatigue loaded very high strength steel structure absolute and relative stress variations will be higher compared to stresses in structures made of lower steel grades. Accordingly, the fatigue issue will be one of the most important design criteria for very high strength steel structures. In this current study, V-shape welded specimens were manufactured from S690 and S890 rolled steels and cast steels with similar yield strengths. Fatigue cracks were created in the weld toe of the specimen under a fluctuated loading and subsequently the fatigue damaged specimens were repaired by the removal of the cracks with subsequent welding. The fatigue strength curves of repaired specimens are compared with the detail categories of EN 1993-1-9 [8] and the fatigue strength curves of the test results in the as-welded condition from literature. The fatigue strength of the fatigue damaged connections was completely recovered by the established repair procedure., Steel & Composite Structures

To investigate the mechanical degradation of the shear properties of glass fiber-reinforced polymer (GFRP) laminates in bridge decks under hygrothermal aging effects, short-beam shear tests were performed following the ASTM test standard (ASTM D790-10A). Based on the coupled hygro-mechanical finite element (FE) analysis method, an inverse parameter identification approach based on short-beam shear tests was developed and then employed to determine the environment-dependent interlaminar shear modulus of GFRP laminates. Subsequently, the shear strength and modulus of dry (0% Mt/M∞), moisture unsaturated (30% Mt/M∞ and 50% Mt/M∞), and moisture saturated (100% Mt/M∞) specimens at test temperatures of both 20 °C and 40 °C were compared. One cycle of the moisture absorption-desorption process was also investigated to address how the moisture-induced residual damage degrades the shear properties of GFRP laminates. The results revealed that the shear strength and modulus of moisture-saturated GFRP laminates decreased significantly, and the elevated testing temperature (40 °C) aggravated moisture-induced mechanical degradation. Moreover, an unrecoverable loss of shear properties for the GFRP laminates enduring one cycle of the moisture absorption-desorption process was evident., Steel & Composite Structures

Purpose – This study aims to reveal more information and understanding on performance and failure mechanisms of high strength steel endplate connections after fire. Design/methodology/approach – An experimental and numerical study on seven endplate connections after cooling down from fire temperature of 550°C has been carried out and reported herein. Moreover, the provisions of European design standard for steel structures, Eurocode 3, were validated with test results of high strength steel endplate connections. Findings – In endplate connections, a proper design using a thinner high strength steel endplate can achieve the same failure mode, similar residual load bearing capacity and comparable or even higher rotation capacity after cooling down from fire. It is found that high strength steel endplate connection can regain more than 90 per cent of its original load bearing capacity after cooling down from fire temperature of 550°C. Originality/value – The post-fire performance of high strength steel endplate connection has been reported. The accuracy of Eurocode 3 for endplate connections is validated against test results. Keywords Numerical study, Experimental study, High strength steel, After fire, Endplate connection, Steel & Composite Structures

The FRP-steel girder composite bridge system is increasingly used in new constructions of bridges as well as rehabilitation of old bridges. However, the understanding of composite action between FRP decks and steel girders is limited and needs to be systematically investigated. In this paper, depending on the experimental investigations of FRP to steel girder system, the Finite Element (FE) models on experiments were developed and analyzed. Comparison between experiments and FE results indicated that the FE models were much stiffer for in-plane shear stiffness of the FRP deck panel. To modify the FE models, rotational spring elements were added between webs and flanges of FRP decks, to simulate the semirigid connections. Numerical analyses were also conducted on four-point bending experiments of FRP-steel composite girders. Good agreement between experimental results and FE analysis was achieved by comparing the load-deflection curves at midspan and contribution of composite action from FRP decks. With the validated FE models, the parametric studies were conducted on adhesively bonded connection between FRP decks and steel girders, which indicated that the loading transfer capacity of adhesive connection was not simply dependent on the shear modulus or thickness of adhesive layer but dominated by the in-plane shear stiffness K., Steel & Composite Structures

Full-scale fatigue tests were performed on two retrofitted orthotropic bridge decks (OBDs). The retrofitting systems consist of adding a second steel plate on the top of the existing deck. The aim is to reduce the stresses at the fatigue-sensitive details and therefore extend the fatigue life of the OBD by stiffening the existing deck plate. Two retrofitting systems were studied. The bonded system consists of bonding a second steel plate to the existing deck by vacuum infusing a thin adhesive layer (2 mm) between the two steel plates. The sandwich system consists of bonding the second steel plate through a thick polyurethane core (15 mm). The aim of the study was to assess the fatigue performance of both retrofittings. No fatigue damage was detected in the retrofitting layers during fatigue tests after three million cycles of wheel load. The stresses close to the deck-plate-to-stiffener welds decreased by at least 55% when using the bonded steel plates system and 45% when using the sandwich steel plates system. Both systems proved to have sufficient fatigue life to withstand traffic wheel loads running on orthotropic bridge decks and help extend the fatigue life of the existing OBD., Structural Integrity & Composites, Steel & Composite Structures

Purpose – This study aims to reveal more information and understanding on performance and failure mechanisms of high strength steel endplate connections after fire. Design/methodology/approach – An experimental and numerical study on seven endplate connections after cooling down from fire temperature of 550°C has been carried out and reported herein. Moreover, the provisions of European design standard for steel structures, Eurocode 3, were validated with test results of high strength steel endplate connections. Findings – In endplate connections, a proper design using a thinner high strength steel endplate can achieve the same failure mode, similar residual load bearing capacity and comparable or even higher rotation capacity after cooling down from fire. It is found that high strength steel endplate connection can regain more than 90 per cent of its original load bearing capacity after cooling down from fire temperature of 550°C. Originality/value – The post-fire performance of high strength steel endplate connection has been reported. The accuracy of Eurocode 3 for endplate connections is validated against test results. Keywords Numerical study, Experimental study, High strength steel, After fire, Endplate connection, Steel & Composite Structures

The FRP-steel girder composite bridge system is increasingly used in new constructions of bridges as well as rehabilitation of old bridges. However, the understanding of composite action between FRP decks and steel girders is limited and needs to be systematically investigated. In this paper, depending on the experimental investigations of FRP to steel girder system, the Finite Element (FE) models on experiments were developed and analyzed. Comparison between experiments and FE results indicated that the FE models were much stiffer for in-plane shear stiffness of the FRP deck panel. To modify the FE models, rotational spring elements were added between webs and flanges of FRP decks, to simulate the semirigid connections. Numerical analyses were also conducted on four-point bending experiments of FRP-steel composite girders. Good agreement between experimental results and FE analysis was achieved by comparing the load-deflection curves at midspan and contribution of composite action from FRP decks. With the validated FE models, the parametric studies were conducted on adhesively bonded connection between FRP decks and steel girders, which indicated that the loading transfer capacity of adhesive connection was not simply dependent on the shear modulus or thickness of adhesive layer but dominated by the in-plane shear stiffness K., Steel & Composite Structures

Full-scale fatigue tests were performed on two retrofitted orthotropic bridge decks (OBDs). The retrofitting systems consist of adding a second steel plate on the top of the existing deck. The aim is to reduce the stresses at the fatigue-sensitive details and therefore extend the fatigue life of the OBD by stiffening the existing deck plate. Two retrofitting systems were studied. The bonded system consists of bonding a second steel plate to the existing deck by vacuum infusing a thin adhesive layer (2 mm) between the two steel plates. The sandwich system consists of bonding the second steel plate through a thick polyurethane core (15 mm). The aim of the study was to assess the fatigue performance of both retrofittings. No fatigue damage was detected in the retrofitting layers during fatigue tests after three million cycles of wheel load. The stresses close to the deck-plate-to-stiffener welds decreased by at least 55% when using the bonded steel plates system and 45% when using the sandwich steel plates system. Both systems proved to have sufficient fatigue life to withstand traffic wheel loads running on orthotropic bridge decks and help extend the fatigue life of the existing OBD., Structural Integrity & Composites, Steel & Composite Structures

Influence of moisture absorption/desorption on the flexural properties of Glass-fibre-reinforced polymer (GFRP) laminates was experimentally investigated under hot/wet aging environments. To characterize mechanical degradation, three-point bending tests were performed following the ASTM test standard (ASTM D790-10A). The flexural properties of dry (0% Mt/M∞), moisture unsaturated (30% Mt/M∞ and 50% Mt/M∞) and moisture saturated (100% Mt/M∞) specimens at both 20 and 40 °C test temperatures were compared. One cycle of moisture absorption-desorption process was considered in this study to investigate the mechanical degradation scale and the permanent damage of GFRP laminates induced by moisture diffusion. Experimental results confirm that the combination of moisture and temperature effects sincerely deteriorates the flexural properties of GFRP laminates, on both strength and stiffness. Furthermore, the reducing percentage of flexural strength is found much larger than that of E-modulus. Unrecoverable losses of E-modulus (15.0%) and flexural strength (16.4%) for the GFRP laminates experiencing one cycle of moisture absorption/desorption process are evident at the test temperature of 40 °C, but not for the case of 20 °C test temperature. Moreover, a coupled hygro-mechanical Finite Element (FE) model was developed to characterize the mechanical behaviors of GFRP laminates at different moisture absorption/desorption stages, and the modeling method was subsequently validated with flexural test results., Steel & Composite Structures

The research presented in this paper is an experimental study and numerical analysis on mechanical behavior of the adhesively-bonded joint between FRP sandwich bridge deck and steel girder. Generally, there are three typical stress states in the adhesively-bonded joint: shear stress, tensile stress, and combination of both. To realize these stress states in the adhesively-bonded joint during tests, a specific loading device is developed with the capacity of providing six different loading angles, which are 0°(pure tension), 18°, 36°, 54°, 72° and 90°(pure shear). Failure modes of adhesively-bonded joints are investigated. It indicates that, for the pure shear loading, the failure mode is the cohesive failure (near the interface between the adhesive layer and the steel support) in the adhesive layer. For the pure tensile and combined loading conditions, the failure mode is the combination of fiber breaking, FRP delamination and interfacial adhesion failure between the FRP sandwich deck and the adhesive layer. The load-bearing capacities of adhesive joints under combined loading are much lower than those of the pure tensile and pure shear loading conditions. According to the test results of six angle loading conditions, a tensile/shear failure criterion of the adhesively-bonded joint is obtained. By using Finite Element (FE) modeling method, linear elastic simulations are performed to characterize the stress distribution throughout the adhesively-bonded joint., Structural Engineering, Civil Engineering and Geosciences

Influence of moisture absorption/desorption on the flexural properties of Glass-fibre-reinforced polymer (GFRP) laminates was experimentally investigated under hot/wet aging environments. To characterize mechanical degradation, three-point bending tests were performed following the ASTM test standard (ASTM D790-10A). The flexural properties of dry (0% Mt/M∞), moisture unsaturated (30% Mt/M∞ and 50% Mt/M∞) and moisture saturated (100% Mt/M∞) specimens at both 20 and 40 °C test temperatures were compared. One cycle of moisture absorption-desorption process was considered in this study to investigate the mechanical degradation scale and the permanent damage of GFRP laminates induced by moisture diffusion. Experimental results confirm that the combination of moisture and temperature effects sincerely deteriorates the flexural properties of GFRP laminates, on both strength and stiffness. Furthermore, the reducing percentage of flexural strength is found much larger than that of E-modulus. Unrecoverable losses of E-modulus (15.0%) and flexural strength (16.4%) for the GFRP laminates experiencing one cycle of moisture absorption/desorption process are evident at the test temperature of 40 °C, but not for the case of 20 °C test temperature. Moreover, a coupled hygro-mechanical Finite Element (FE) model was developed to characterize the mechanical behaviors of GFRP laminates at different moisture absorption/desorption stages, and the modeling method was subsequently validated with flexural test results., Steel & Composite Structures

The research presented in this paper is an experimental study and numerical analysis on mechanical behavior of the adhesively-bonded joint between FRP sandwich bridge deck and steel girder. Generally, there are three typical stress states in the adhesively-bonded joint: shear stress, tensile stress, and combination of both. To realize these stress states in the adhesively-bonded joint during tests, a specific loading device is developed with the capacity of providing six different loading angles, which are 0°(pure tension), 18°, 36°, 54°, 72° and 90°(pure shear). Failure modes of adhesively-bonded joints are investigated. It indicates that, for the pure shear loading, the failure mode is the cohesive failure (near the interface between the adhesive layer and the steel support) in the adhesive layer. For the pure tensile and combined loading conditions, the failure mode is the combination of fiber breaking, FRP delamination and interfacial adhesion failure between the FRP sandwich deck and the adhesive layer. The load-bearing capacities of adhesive joints under combined loading are much lower than those of the pure tensile and pure shear loading conditions. According to the test results of six angle loading conditions, a tensile/shear failure criterion of the adhesively-bonded joint is obtained. By using Finite Element (FE) modeling method, linear elastic simulations are performed to characterize the stress distribution throughout the adhesively-bonded joint., Structural Engineering, Civil Engineering and Geosciences

This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld toe parameters have been formulated to characterize the weld toe: weld toe radius, weld toe angle, weld height and undercut. From the data can be concluded that TIG-dressing, on average, has a beneficial effect on the geometry of the weld toe. However, TIG-dressed weld toes have different appearances and as a result, weld toe parameters show more variation after TIG-dressing. An improvement of the weakest link is therefore not guaranteed. The reheating of weld material and surrounding parent material results in a new fusion zone (FZ) and heat affected zone (HAZ). Hardness measurements have been performed in all different zones and show an increase of hardness as a result of TIG-dressing, with an occasional exception in the very high strength steels., Structural Engineering, Civil Engineering and Geosciences

This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld toe parameters have been formulated to characterize the weld toe: weld toe radius, weld toe angle, weld height and undercut. From the data can be concluded that TIG-dressing, on average, has a beneficial effect on the geometry of the weld toe. However, TIG-dressed weld toes have different appearances and as a result, weld toe parameters show more variation after TIG-dressing. An improvement of the weakest link is therefore not guaranteed. The reheating of weld material and surrounding parent material results in a new fusion zone (FZ) and heat affected zone (HAZ). Hardness measurements have been performed in all different zones and show an increase of hardness as a result of TIG-dressing, with an occasional exception in the very high strength steels., Structural Engineering, Civil Engineering and Geosciences

Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging from S460 to S1100 in the TIG-dressed condition. The test results are compared with modelled fatigue strength according to the notch stress theory and similar specimens in the as-welded condition. The changed notch geometry of the joints is based on the results of a parallel program of weld toe geometry measurements. The individual data points and their failure mode give good qualitative insight in the effect of TIG-dressing on butt welded joints in high strength steel. Overall, a positive effect of TIG-dressing on the weld toe is visible. On the basis of a large dataset of measured weld toe geometries a model has been developed based on the notch stress theory. The theoretical results of the model are compared with the results of the physical tests, showing significant differences between the model and the fatigue tests., Structural Engineering, Civil Engineering and Geosciences

Weld improvement techniques are aimed at reducing the notch effects of welds and generally focus on two aspects: a change of geometry of the weld toe and a change of the weld residual stresses. In this paper, fatigue tests are discussed, performed on butt welded specimens in steel grades ranging from S460 to S1100 in the TIG-dressed condition. The test results are compared with modelled fatigue strength according to the notch stress theory and similar specimens in the as-welded condition. The changed notch geometry of the joints is based on the results of a parallel program of weld toe geometry measurements. The individual data points and their failure mode give good qualitative insight in the effect of TIG-dressing on butt welded joints in high strength steel. Overall, a positive effect of TIG-dressing on the weld toe is visible. On the basis of a large dataset of measured weld toe geometries a model has been developed based on the notch stress theory. The theoretical results of the model are compared with the results of the physical tests, showing significant differences between the model and the fatigue tests., Structural Engineering, Civil Engineering and Geosciences

This paper presents the results of extensive measurements on weld toe geometry of as-welded and TIG-dressed butt welded connections in high strength steels S460, S690 and very high strength steels S890 and S1100. Descriptions of the measurement techniques and data analysis are presented. Four weld toe parameters have been formulated to characterize the weld toe: weld toe radius, weld toe angle, weld height and undercut. From the data can be concluded that TIG-dressing, on average, has a beneficial effect on the geometry of the weld toe. However, TIG-dressed weld toes have different appearances and as a result, weld toe parameters show more variation after TIG-dressing. An improvement of the weakest link is therefore not guaranteed. The reheating of weld material and surrounding parent material results in a new fusion zone (FZ) and heat affected zone (HAZ). Hardness measurements have been performed in all different zones and show an increase of hardness as a result of TIG-dressing, with an occasional exception in the very high strength steels., Structural Engineering, Civil Engineering and Geosciences

Due to various advantages of Fibre-Reinforced Polymer (FRP) decks, the FRP to steel composite bridge system is being increasingly used in new bridge structures as well as rehabilitation projects for old bridges. This paper focuses on the mechanical behaviours and failure modes of the adhesively-bonded joins between FRP sandwich decks and steel girders. The adhesively-bonded joints were experimentally investigated under tensile and shear loading. Further comparison on failure modes confirmed that the surface pretreatment can improve the bonding quality between FRP composites and adhesive layer, and correspondingly increase the load-carrying capacity of adhesive joints., Structural Engineering, Civil Engineering and Geosciences

Civil Engineering and Geosciences, Structural Engineering

Due to various advantages of Fibre-Reinforced Polymer (FRP) decks, the FRP to steel composite bridge system is being increasingly used in new bridge structures as well as rehabilitation projects for old bridges. This paper focuses on the mechanical behaviours and failure modes of the adhesively-bonded joins between FRP sandwich decks and steel girders. The adhesively-bonded joints were experimentally investigated under tensile and shear loading. Further comparison on failure modes confirmed that the surface pretreatment can improve the bonding quality between FRP composites and adhesive layer, and correspondingly increase the load-carrying capacity of adhesive joints., Structural Engineering, Civil Engineering and Geosciences

Due to various advantages of Fibre-Reinforced Polymer (FRP) decks, the FRP to steel composite girder system is being increasingly used in the construction of new bridges as well as the rehabilitation projects of old bridges. This paper focus on the mechanical behaviors and failure modes of the adhesively-bonded oins between FRP sandwich decks and steel girders. A tensile-shear loading device was designed and presented herein. The adhesively-bonded joints were experimentally investigated under tensile loading. The average ultimate failure load of surface pretreated specimens was 17.62kN, which was 9.83% higher than that of un-pretreated specimens. Further comparison on failure modes confirmed that the surface pretreatment can improve the bonding quality between FRP composites and adhesive layer, and correspondingly increase the strength of the whole adhesive joint under tensile loading., Structural Engineering, Civil Engineering and Geosciences

Structural Engineering, Civil Engineering and Geosciences

The assessment of the structural safety of existing br idges and viaducts becomes increasingly important in many countries owing to an increase in traffic loads. Most existing standards, however, are developed for the design of new structures. For this reason, an assessment method for determining the actual safety level of highway bridges and viaducts has been developed. The method focuses on the determination of the effect of traffic actions and consists of a number of levels. The first level requires the least work from the engineer but is the most conservative. Each of the next levels is less conservative. Some levels require actual measurements at critical parts of the structure. This paper consists of two parts. The first part explains the basis of the safety assessment me thod and the second part shows the step-by-step application of the method to an existing highway bridge in The Netherlands., Structural Engineering, Civil Engineering and Geosciences

Due to various advantages of Fibre-Reinforced Polymer (FRP) decks, the FRP to steel composite girder system is being increasingly used in the construction of new bridges as well as the rehabilitation projects of old bridges. This paper focus on the mechanical behaviors and failure modes of the adhesively-bonded oins between FRP sandwich decks and steel girders. A tensile-shear loading device was designed and presented herein. The adhesively-bonded joints were experimentally investigated under tensile loading. The average ultimate failure load of surface pretreated specimens was 17.62kN, which was 9.83% higher than that of un-pretreated specimens. Further comparison on failure modes confirmed that the surface pretreatment can improve the bonding quality between FRP composites and adhesive layer, and correspondingly increase the strength of the whole adhesive joint under tensile loading., Structural Engineering, Civil Engineering and Geosciences

Structural Engineering, Civil Engineering and Geosciences

The assessment of the structural safety of existing br idges and viaducts becomes increasingly important in many countries owing to an increase in traffic loads. Most existing standards, however, are developed for the design of new structures. For this reason, an assessment method for determining the actual safety level of highway bridges and viaducts has been developed. The method focuses on the determination of the effect of traffic actions and consists of a number of levels. The first level requires the least work from the engineer but is the most conservative. Each of the next levels is less conservative. Some levels require actual measurements at critical parts of the structure. This paper consists of two parts. The first part explains the basis of the safety assessment me thod and the second part shows the step-by-step application of the method to an existing highway bridge in The Netherlands., Structural Engineering, Civil Engineering and Geosciences

This paper investigates the possibilities of pultruded glass fibre rods as embedded reinforcement in SentryGlas (SG) laminated glass beams. To do so, a series of pullout tests, to investigate the bond strength of the rods to the laminate, and a series of beam tests, to investigate the post-breakage response of the beams, have been performed. Both test series have been conducted for round E-glass fibre rods and flat S-glass fibre rods. The pull-out tests showed superior pull-out strength of the flat rods, due to their large bond area. Furthermore, the beam tests showed superior post-breakage performance of the beams with the flat rods, due to higher strength and stiffness of the S-glass fibres. Overall, it is concluded that embedding glass fibre reinforcement in a SG-laminated glass beam is a very promising concept., OLD Structural Design, Steel & Composite Structures

Civil Engineering and Geosciences, Structural Engineering

This paper investigates the possibilities of pultruded glass fibre rods as embedded reinforcement in SentryGlas (SG) laminated glass beams. To do so, a series of pullout tests, to investigate the bond strength of the rods to the laminate, and a series of beam tests, to investigate the post-breakage response of the beams, have been performed. Both test series have been conducted for round E-glass fibre rods and flat S-glass fibre rods. The pull-out tests showed superior pull-out strength of the flat rods, due to their large bond area. Furthermore, the beam tests showed superior post-breakage performance of the beams with the flat rods, due to higher strength and stiffness of the S-glass fibres. Overall, it is concluded that embedding glass fibre reinforcement in a SG-laminated glass beam is a very promising concept., OLD Structural Design, Steel & Composite Structures

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

This dissertation presents the research into fatigue classifications of welded joints in orthotropic steel bridge decks. These classifications are needed to calculate the fatigue life of these joints and should be included in the design codes. For years bridge design was mainly based on static loading. Due to the development of modern light weight steel structures and extremely increasing traffic loading fatigue design becomes more and more important. A review of all available data on orthotropic decks and related fatigue test results is included. The majority of the full scale fatigue testing on orthotropic decks has been carried out by members of a European Working Group. The statistical analysis procedure used to derive the weld classes for Eurocode 3 is used to place all of the main joints in the appropriate class, and to rank different designs of each joint. In addition, recommendations are made for both good joint design and those to be avoided. The composite action between the steel deck plate and the surfacing on orthotropic decks is an important aspect of the performance, in particular because the stifness of the combined unit helps to reduce strains in the welded structure as well as in the surfacing, which results in a longer lifetime. Numerical as well as experimental analysis of the stress reduction is reported. Furthermore this dissertation highlights site measurements on existing bridges and shows the development of different wearing course systems., Civil Engineering and Geosciences

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering

Civil Engineering and Geosciences, Structural Engineering