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The effect of processing temperature on structural changes in wheat, corn, and high amylose corn starch granules was investigated and related to the mechanical properties of gels and microcellular foam MCF. Scanning electron micrographs SEM showed that wheat starch granules form ghosts with thicker walls than dent corn granules. The granule wall was permeable to water and appeared to be at least partially permeable to the solubilized contents of the granule. The ghost walls became visibly porous after heating at 95ºC for 60 min and were completely solubilized by heating to 120ºC. Highamylose corn starch HACS granules were completely dissolved by heating to 140ºC. Gels made with wheat starch had higher gel strength and dynamic modulus compared to dent corn starch gels. The density, compressive strength and modulus of MCF were lower in samples cooked for 60 min. The density of dent corn MCF was higher than that of wheat starch which may have accounted for higher compressive strength and modulus in the corn sample. MCF made from HACS had higher surface area and lower density, compressive strength, and modulus than the other starches tested. There were no significant differences in pore volume or surface area due to extended cooking times.

Amylose contents of prime starches from nonwaxy and high-amylose barley, determined by colorimetric method, were 24.6 and 48.7%, respectively, whereas waxy starch contained only a trace (0.04%) of amylose. There was little difference in isoamylase-debranched amylopectin between nonwaxy and high-amylose barley, whereas amylopectin from waxy barley had a significantly higher percentage of fraction with degree of polymerization < 15 (45%). The X-ray diffraction pattern of waxy starch differed from nonwaxy and high-amylose starches. Waxy starch had sharper peaks at 0.58, 0.51, 0.49, and 0.38 nm than nonwaxy and high-amylose starches. The d-spacing at 0.44 nm, characterizing the amylose-lipids complex, was most evident for high-amylose starch and was not observed in waxy starch. Differential scanning calorimetry (DSC) thermograms of prime starch from nonwaxy and high-amylose barley exhibited two prominent transition peaks: the first was >60°C and corresponded to starch gelatinization; the second was >100°C and corresponded to the amylose-lipid complex. Starch from waxy barley had only one endothermic gelatinization peak of amylopectin with an enthalpy value of 16.0 J/g. The retrogradation of gelatinized starch of three types of barley stored at 4°C showed that amylopectin recrystallization rates of nonwaxy and high-amylose barley were comparable when recrystallization enthalpy was calculated based on the percentage of amylopectin. No amylopectin recrystallization peak was observed in waxy barley. Storage time had a strong influence on recrystallization of amylopectin. The enthalpy value for nonwaxy barley increased from 1.93 J/g after 24 hr of storage to 3.74 J/g after 120 hr. When gel was rescanned every 24 hr, a significant decrease in enthalpy was recorded. A highly statistically significant correlation (r= 0.991) between DSC values of retrograded starch of nonwaxy barley and gel hardness was obtained. The correlation between starch enthalpy value and gel hardness of starch concentrate indicates that gel texture is due mainly to its starch structure and functionality. The relationship between the properties of starch and starch concentrate may favor the application of barley starch concentrate without the necessity of using the wet fractionation process.

Barley, nonwaxy hull (cvs. Crystal and Meltan) and waxy hull-less (cvs. Merlin and Waxbar), was abraded at 10, 20, and 40% of kernel weight on a laboratory scale and commercially abraded at two levels: fine and coarse. In 40% abraded kernels of Crystal, protein, ash, and free lipids contents decreased by 1.6, 1.4, and 1.4%, respectively, and starch and ß-glucans contents increased by 16 and 1.2%, respectively, compared to nonabraded kernels. Merlin showed smaller changes in the levels of these components, except for proteins. Changes in starch and protein in laboratory abraded barley were used to estimate the level of barley abrasion on a commercial scale. Scanning electron microscope pictures revealed that in nonwaxy barley at 10% abrasion the hull and part of the seed coat were absent, whereas waxy barley lost all of the seed coat and most of the aleurone layer. Maximum water imbibition of 40% abraded waxy barley was reached after 5 hr of soaking, whereas nonwaxy barley needed 8 hr to level off. Nonwaxy barley kernels at 20% abrasion and cooked for 10 min required 52 N to compress to 50% thickness, whereas waxy barley needed only 28 N. Changes in chemical composition and microstructure due to abrasion had a strong effect on the thermal properties of kernels during cooking. The extent to which barley starch was gelatinized during cooking was evaluated by differential scanning calorimetry. Crystal and Merlin showed significant decreases in enthalpy value for 40% compared to 10% abraded barley. These results indicate that when a large portion of the outer layer of barley is removed, water and heat penetrate more quickly into kernels during cooking, causing more starch to be gelatinized. The results obtained in this study indicate that changes in composition and microstructure due to abrasion affect the rate of water imbibition, hardness of cooked kernels, and enthalpy value of starch. Composition and properties of laboratory abraded barley could be used to predict the level of abrasion and properties of barley abraded on a commercial scale within the same cultivar.