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In this study, different combinations of mycelium biocomposites (MBs) were developed using primary substrates sourced from the local agricultural, wood processing, and paper industries. The physicomechanical properties, thermal conductivity, and fire behavior were evaluated. The highest bending strength was achieved in composites containing waste fibers and birch sanding dust, with a strength competitive with that of synthetic polymers like EPS and XPS, as well as some commercial building materials. The lowest thermal conductivity was observed in hemp-based MB, with a lambda coefficient of 40 m·W·m−1·K−1, making these composites competitive with non-mycelium insulation materials, including synthetic polymers such as EPS and XPS. Additionally, MB exhibited superior fire resistance compared to various synthetic foams and composite materials. They showed lower peak heat release rates (134–243 k·W·m−2) and total smoke release (7–281 m2·m−2) than synthetic polymers, and lower total heat release (6–62 k·W·m−2) compared to certain wood composites. Overall, the mechanical and thermal properties, along with the fire performance of MB, support their potential as a sustainable alternative to petroleum-based and traditional composite materials in the building industry. [ABSTRACT FROM AUTHOR]

The aim of this work was to synthesize polyurethane foams based on petrochemical polyols and biopolyols with specific apparent densities (40, 60, 80, 100, and 120 kg/m3), test their properties, glycolyze them, and finally analyze each glycolyzed product. The petroleum-based foams, used as reference foams, and the bio-based foams underwent a series of standard tests to define their properties (the content of closed cells 20–95%, compressive strength 73–1323 kPa, thermal conductivity 24–42 mW/m∙K, brittleness 4.6–82.9%, changes in linear dimensions < 1%, and water absorption < 1%). Taking into account the need for recycling, the foams were shredded and then glycolyzed by diethylene glycol, with the addition of a catalyst in the form of potassium hydroxide. The chemolysis products were analyzed through determination, i.e., the amine and the hydroxyl values, viscosity, and molecular weight. The obtained rebiopolyols had hydroxyl numbers ranging from 476 to 511 mg KOH/g. The type of biopolyol used in the PUR foam systems had a significant impact on the amine number and the viscosity of the obtained rebiopolyol. [ABSTRACT FROM AUTHOR]

Rapeseed oil was used to develop thermoset foams via Michael addition reaction by mixing two liquid components, Michael donor and Michael acceptor. The foaming of the curing thermoset was achieved by the physical blowing agent which expanded from the reacting foam mass due to an exothermic curing reaction. The influence of the rapeseed oil-based Michael donor functionality on the foaming process and the characteristics of the obtained thermoset foams was studied. The 1,1,3,3-tetramethylguanidine catalyst's influence on the foaming process kinetics was studied using FOAMAT equipment. The curing of the bio-based thermoset was analysed using a dielectric polarisation sensor. The morphology of the developed thermoset foam was analysed using a scanning electron microscope and the obtained foams were characterized using TGA, DSC, DMA and mechanical analysis tests. A direct correlation between the thermoset foam polymer crosslinking density and foaming reactivity, mechanical properties and glass transition temperature were determined. Obtained rapeseed oil based thermoset foams had a relatively low thermal conductivity of 33.9–35.4 mW/(m·K) which allows their use as thermal insulation material in civil engineering applications. [ABSTRACT FROM AUTHOR]

One of the biggest disadvantages of rigid polyurethane (PU) foams is its low thermal resistance, high flammability and high smoke production. Greatest advantage of this thermal insulation material is its low thermal conductivity (λ), which at 18-28 mW/(m•K) is superior to other materials. To lower the flammability of PU foams, different flame retardants (FR) are used. Usually, industrially viable are halogenated liquid FRs but recent trends in EU regulations show that they are not desirable any more. Main concern is toxicity of smoke and health hazard form volatiles in PU foam materials. Development of intumescent passive fire protection for foam materials would answer problems with flammability without using halogenated FRs. It is possible to add expandable graphite (EG) into PU foam structure but this increases the thermal conductivity greatly. Thus, the main advantage of PU foam is lost. To decrease the flammability of PU foams, three different contents 3%; 9% and 15% of EG were added to PU foam formulation. Sample with 15% of EG increased λ of PU foam from 24.0 to 30.0 mW/(m•K). This paper describes the study where PU foam developed from renewable resources is protected with thermally expandable intumescent mat from Technical Fibre Products Ltd. (TFP) as an alternative to EG added into PU material. TFP produces range of mineral fibre mats with EG that produce passive fire barrier. Two type mats were used to develop sandwich-type PU foams. Also, synergy effect of non-halogenated FR, dimethyl propyl phosphate and EG was studied. Flammability of developed materials was assessed using Cone Calorimeter equipment. Density, thermal conductivity, compression strength and modulus of elasticity were tested for developed PU foams. PU foam morphology was assessed from scanning electron microscopy images.

Medium-density rigid polyurethane (PU) foams are often produced in sealed molds; therefore, the processes inside the mold and structure of the produced foam blocks need to be understood. The structural and mechanical anisotropy is shown to be the third variable along with (1) concentration of the nanoclay filler and (2) density, to determine the mechanical properties of the filled PU foam composites produced in a sealed mold. The varying anisotropy of the specimens hinders the accurate evaluation of the filling effect. The methodology for the estimation of the anisotropy characteristics of specimens from different locations within the nanoclay filled PU foam blocks is elaborated. A criterion, based on analysis of Poisson's ratios, is formulated for the selection of specimens with similar anisotropy characteristics. The shear and bulk moduli are estimated theoretically, dependent on the filler's concentration, using the experimentally determined constants. [ABSTRACT FROM AUTHOR]