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This study investigates the crystallization, microstructure, and performance of poly(lactic acid)/poly(butylene succinate) (PLA/PBS) thin films processed through blown film extrusion and biaxial orientation (BO) at various blend ratios. Succinic anhydride (SA) was used to enhance interfacial adhesion in PLA-rich blends, while blends near 50/50 formed co-continuous phases without SA. Biaxial stretching and annealing, adjusted according to the crystallization behavior of PLA and PBS, significantly influenced crystallinity, crystallite size, and molecular orientation. Biaxial stretching induced crystallization and ordered chain alignment, particularly at the cold crystallization temperature (Tcc), leading to a 70–80-fold increase in impact resistance compared to blown films. Annealing further enhanced crystallinity, especially at the Tcc of PLA, resulting in larger crystallite sizes. BO films demonstrated reduced thermal shrinkage due to improved PLA crystalline structure, whereas PLA-rich blown films showed higher shrinkage due to PLA's lower thermal resistance. The SA-miscibilized phase reduced oxygen transmission in blown films, while BO films exhibited higher permeability due to anisotropic crystal orientation. However, the annealing of BO films, especially at high temperature (Tcc of PLA), further lowered oxygen permeability by promoting the crystallization of both PLA and PBS phases. Overall, the combination of SA compatibilization, biaxial stretching, and annealing resulted in substantial improvements in mechanical strength, dimensional stability, and oxygen barrier properties, highlighting the potential of these films for packaging applications. [ABSTRACT FROM AUTHOR]

The goal of this study was to develop antifungal poly(lactic acid) films for food packaging applications. The antifungal compounds, thymol and R-(-)-carvone were incorporated into poly(lactic acid) (PLA)-based polymer at 10, 15 and 20% by weight. Film converting process consists of three steps including melt blending, sheet extrusion and biaxial stretching. The incorporation of antifungal compounds into the polymer matrix resulted in decreased Tg and Tm, increased gas permeabilility, reduced tensile strength and increased elongation at break of the antifungal PLA films.

The biaxially oriented poly(lactic acid) films prepared using simultaneous biaxial stretching were perforated by CO2 laser with the power of 60 W. The focal spot diameter was fixed at 103 μm. Pulse durations were varied from 1 to 30 μs, which corresponds to the fluence from 1.4 to 42.6 J/cm2. The perforated microhole size increased with increasing laser energy. The shape of microholes was circular for the films of equi‐biaxial stretching, whereas elliptical microholes were formed with its long and short axes corresponding to the directions of higher and lower stretch ratios, respectively. Comparing the laser perforation behavior of the as‐drawn films and annealed films, the opening of a microhole in the annealed films started at higher laser fluence, and at the same fluence the size of microhole was smaller. Gas transmission rates of the biaxially oriented poly(lactic acid) films with different thicknesses were examined. The oxygen transmission rates (OTR) of film improved with increased microhole diameter. The OTR of films containing 1 microhole/103 cm2 (hole diameter of ~110 μm) was 184, 150, and 98 cm3/d in comparison with the OTR for the original films without microhole of only 16, 10, and 8 cm3/d, respectively. Packaging films with OTR higher than 100 cm3/d (equivalent to the 9700 cm3/m2/d) are required to create a modified atmosphere inside the package of fresh produce for shelf‐life extension. Measured OTR and CO2TR values of the 3 different shapes of microhole were compared and discussed. [ABSTRACT FROM AUTHOR]

Three different plastic films of biaxially oriented polypropylene (BOPP), biaxially oriented polyethylene terephthalate (BOPET) and low-density polyethylene (LDPE) were perforated using Nd-YAG laser. Effects of laser pulse energy were examined by varying energies from 50 to 250 mJ where the pulse duration and pulse repetition were kept constant at 10 ns and 1 Hz, respectively. It was found that perforation diameters of all films increased with increasing pulse energies. Observed perforations were different among the three film types. Explanation was contributed to material inherent property and its interaction with laser. Incorporation of an inorganic filler (i.e. silica based anti-blocking agent used in packaging film) of 0.5 wt% into the LDPE films (0.5Si-LDPE) could improve perforation performance for LDPE. This was attributed to an increased thermal diffusivity of the 0.5Si-LDPE film. Commercial BOPET and BOPP films containing 97 microholes/m2 (hole diameter of ~100 µm) showed an improvement in oxygen transmission rates (OTR) of 18 and 5 times that of the neat films without perforation. In the case of perforated 0.5Si-LDPE films having similar perforations of 97 microholes/m2 and perforation diameter of 100 µm, a two-fold increase of OTR was obtained. Gas transmission rates of the microperforated films were measured based on the static method. Measured OTR and CO2TR values of the three films with varying perforation diameters in a range of ~40-300 µm were compared and discussed. Overall results clearly indicate that perforation by laser is an effective process in developing breathable films with tailored oxygen transmission property for fresh produce packaging. Copyright © 2014 John Wiley & Sons, Ltd. [ABSTRACT FROM AUTHOR]