1. Production of polycaprolactone foams incorporating Hibiscus sabdariffa extract.
- Author
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Trucillo, Paolo, Nebbioso, Viviana, Ferrari, Pier Francesco, Naviglio, Daniele, and Di Maio, Ernesto
- Subjects
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ROSELLE , *FOAM , *BLOWING agents , *POLYCAPROLACTONE , *FOAM cells , *CARBON dioxide , *UNIFORM spaces - Abstract
[Display omitted] • Low-pressure extraction to obtain karkadé from hibiscus flowers. • High-pressure foaming to load and preserve karkadé in PCL. • PCL foams with density of 180 kg/m3 and karkadé entrapment of 97 % • CO 2 sorption time influenced foam morphology and karkadé release rate. • Patch-like prototype assessed process scalability. • Loaded foams are biocompatible with human skin cells. Hibiscus sabdariffa is a plant characterized by a high content of antioxidant molecules; its aqueous extract (karkadé) offers considerable potential benefits during the healing process. Since most antioxidant molecules are sensitive to thermo-oxidative degradation during extraction and encapsulation processes, this study proposes a novel application to preserve karkadé inhibition power, by entrapping it in poly-ε-caprolactone (PCL) foams. Karkadé was obtained using Rapid Solid-Liquid Dynamic Extraction, processed at 20 °C and below 10 bar. The concentration of karkadé solid residue was 195.0 ± 4.6 g/L, while the reduction of the antioxidant inhibition power was 26.0 ± 1.4 % after 450 min of extraction, much greater than native karkadé extracted using other techniques (>60 %). Entrapment of karkadé occurred during the preparation of 3 mg/mL PCL in an acetone solution, which solidified upon solvent evaporation at 20 °C, obtaining a disk. Then, the disk was foamed using CO 2 as physical blowing agent at optimized parameters (45 °C, 100 bar, and sorption for 60 min). Foam density of 180 kg/m3, cell number density of 4.1E06 cell/cm3, and an average pore dimension of 56 ± 28 µm were obtained, with k arkadé entrapment efficiency up to 97 %. This study focused on manipulating PCL foam cell s density and diameter, to influence release time of karkadé extract into an aqueous receiving medium. Different cell s diameters and number density were achieved by varying sorption time of CO 2 in PCL, set at 30, 60, and 90 min, respectively. Sorption time of 60 min was demonstrated to be sufficient for creating a uniform porous structure, while a 30 min sorption time resulted in a delayed release rate. Foams were soaked in cell culture medium, which was then put in contact with human keratinocytes, thus demonstrating their biocompatibility up to 9 days. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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