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The Laser Ultrasonic (LU) technique has been widely studied. Detected ultrasonic signals can be further processed using Synthetic Aperture Focusing Techniques (SAFTs), to detect and image internal defects. LU-based SAFT in frequency-domain (F-SAFT) is developed to visualize horizontal hole-type defects in aluminum. Bulk acoustic waves are non-destructively generated by irradiating a laser line-source, and detected using a laser Doppler vibrometer at a point away from the generation. The influence of this non-coincident generation-detection on the equivalent acoustic velocity used in the algorithm is studied via velocity mappings. Because the wide-band generation characteristic of the LU technique, frequency range selections in acoustic wave signals are implemented to increase Signal-to-Noise Ratio (SNR) and reconstruction speed. Results indicate that by using the LU F-SAFT algorithm, and incorporating optimizations such as velocity mapping and frequency range selection, small defects can be visualized in 3D with corrected locations and improved image quality., Highlights • LU-based F-SAFT algorithm is developed, a defect of ϕ=0.2 mm is visualized. • Non-destructive visualization of defects with line LU source. • Improved target depth detection by velocity mapping with separated laser sources. • Frequency range selected for improving SNR and reducing calculation time.

Herein, we studied the increasing tendency of photoacoustic (PA) conversion efficiency of the Au/polydimethylsiloxane (PDMS) composite. The thickness of the Au layer was optimized by modeling the PA process based on the Drude–Lorentz model and finite element analysis method, and corresponding results were verified. The results showed that the optimal Au thickness of the Au/PDMS composite was 35 nm. Finally, the Au/PDMS composites were coated onto the surface of aluminum alloys, which improved the thermoelastic laser ultrasonic (LU) signals to near 100 times. Besides, the defect mapping was performed by thermoelastic LU signals with Au/PDMS coating and ablation LU signals without coating; the Pearson correlation coefficient was higher than 0.95. The application in the defect detection in metal could provide guides for nondestructive detection on metals by laser ultrasound.