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The possibility of using the Digital Image Correlation (DIC) technique, along with Lamb wave analysis, was investigated in this study for damage detection and characterization of polymer carbon fiber (CFRP) composites with the help of numerical modeling. The finite element model (FEM) of the composite specimen with artificial damage was developed in ANSYS and validated by the results of full-field DIC strain measurements. A quantitative analysis of the damage detection capabilities of DIC structure surface strain measurements in the context of different defect sizes, depths, and orientation angles relative to the loading direction was conducted. For Lamb wave analysis, a 2D spatial-temporal spectrum analysis and FEM using ABAQUS software were conducted to investigate the interaction of Lamb waves with the different defects. It was demonstrated that the FEM updating procedure could be used to characterize damage shape and size from the composite structure surface strain field from DIC. DIC defect detection capabilities for different loadings are demonstrated for the CFRP composite. For the identification of any composite defect, its characterization, and possible further monitoring, a methodology based on initial Lamb wave analysis followed by DIC testing is proposed.

High-density polyethylene (HDPE) pipes are becoming increasingly popular, being used in various fields, such as construction, marine, petroleum, water transfer, process water, methane gas collection, oil and gas gathering, gas distribution systems, mining, acid and wet gas lines, offshore oil and gas and in nuclear power plants. Higher-order guided Lamb wave (UGW) modes can be used to detect various defects in complex structures. We will apply this methodology to one of the types of plastic—the structure of high-density polyethylene (HDPE). However, the excitation of UGW modes faces numerous challenges, especially when there is a need to identify which mode is excited. It is essential to note that, in the higher frequency range, multiple different higher-order modes can usually be excited. This can make it difficult to determine which modes have actually been excited. The objective of this research was to successfully excite and receive various higher-order UGW modes in high-density polyethylene structures using both ultrasonic single-element transducers and a phased array. Theoretical calculations were performed using a variety of methods: semi-analytical finite element (SAFE) method, 2D spatial–temporal spectrum analysis and finite element modeling (FEM). The results obtained from both measurements and simulations clearly demonstrate the possibility of efficiently exciting and receiving different Lamb wave modes possessing different phase velocities.

Contemporary technologies are employing composite plate materials developed by using various innovative materials (nanostructures, mica structures, etc.). Application of higher-order modes could allow better detection and characterization of defects characteristic of planar plastic and composite structures, mainly due to shorter wavelength. However, excitation of higher-order modes meets many problems, especially in the case of the air-coupled technique, and is not sufficiently investigated. This is relevant in the cases of paper, high-density polyethylene (HDPE), membranes, GFRP, GLARE, CFRP and other composite structures. The objective of the paper was investigation of the excitation and reception of higher-order guided Lamb wave modes in plastic and composite plates. Therefore, it is appropriate to develop new non-contact ultrasonic measurement methods based on the excitation and reception of guided waves for the study of such objects. The obtained results clearly demonstrate the possibility to excite and receive efficiently different higher-order guided Lamb wave modes with very different phase velocities. The presented comparison of the experimental results with the simulation results showed a good agreement. The combination of air-coupled excitation and non-contact reception enables a non-destructive evaluation and characterization of moving plastic objects and composite structures.

Ultrasonic-guided waves are widely used for the non-destructive testing and material characterization of plates and thin films. In the case of thin plastic polyvinyl chloride (PVC), films up to 3.2 MHz with only two Lamb wave modes, antisymmetrical A0 and symmetrical S0, may propagate. At frequencies lower that 240 kHz, the velocity of the A0 mode becomes slower than the ultrasonic velocity in air which makes excitation and reception of such mode complicated. For excitation of both modes, we propose instead a single air-coupled ultrasonic transducer to use linear air-coupled arrays, which can be electronically readjusted to optimally excite and receive the A0 and S0 guided wave modes. The objective of this article was the numerical investigation of feasibility to excite different types of ultrasonic-guided waves, such as S0 and A0 modes in thin plastic films with the same electronically readjusted linear phased array. Three-dimensional and two-dimensional simulations of A0 and S0 Lamb wave modes using a single ultrasonic transducer and a linear phased array were performed. The obtained results clearly demonstrate feasibility to excite efficiently different guided wave modes in thin plastic films with readjusted phased array.

Air-coupled ultrasonic guided A0 mode is already used for material characterization. By measuring the phase velocity of the A0 mode the elastic properties, such as the Young’s modulus, can be determined. The objective of this work was the development of measurement methods and corresponding signal processing procedures enabling the acquisition of spatial distributions of non-uniform elastic properties of thin films and plates. Those methods are based on the excitation of a slow sub-sonic A0 Lamb wave mode in a plate, the measurement of normal displacements at different distances from the source, the formation of the B-scan, and processing the collected signals. Two different signal processing methods were proposed and investigated. In the first method the all zero-crossing instants of the ultrasonic signals at different distances are found and from them spatial distributions of the A0 mode velocity are determined. According to the second method 2D spatial-temporal spectrum of the B-scan is calculated and propagating A0 modes with different velocities are identified. Efficiency of the proposed methods was evaluated theoretically and experimentally using thin mineral MICA paper samples, which is used in the electrical and aerospace industries as an insulating material. The zones with different A0 mode phase velocities (95 ± ∆3 m/s and (106 ± ∆6 m/s) at the frequency 47 kHz were identified.

Ultrasonic non-destructive testing techniques (NDT) based on the application of guided waves are already used for inspection of plate-type structures made of various materials, including composite materials. Air-coupled ultrasonic techniques are used to test such structures by means of guided waves. The objective of this research was development and investigation of air-coupled excitation of a slow A0 Lamb wave mode in thin plastic films by a PMN-32%PT ultrasonic array. It is known that when the velocity of the A0 mode in the film is less than the ultrasound velocity in air no leaky wave is observed in a surrounding air. It opens new possibilities for NDT of composite structures. The influence of the airborne wave may be eliminated by 3D filtering in a wavenumbers-frequency domain. A special filter and corresponding signals processing technique were developed in order to obtain directivity patterns and velocity maps of the waves propagating in all directions. The measured ultrasound velocity values prove that, with the proposed method, it is possible to excite a slow A0 Lamb wave mode and to separate it from other parasitic waves propagating in air. Measurements of the parameters of the slow A0 mode, such as the propagation velocity in the plastic film, may be applied for the material characterization.

Air-coupled excitation and reception of ultrasonic guided waves is already used for non-destructive testing and evaluation (NDT & E). Usually for air-coupled NDT & E purposes the lowest zero-order antisymmetric Lamb wave mode A0 is used, because it is most sensitive to internal defects and thickness variations. The velocity of the A0 mode is reduced with a reducing frequency and at low frequencies may become slower than the ultrasound velocity in air. Such a wave is named a slow Lamb wave. The objective of this research was the development and investigation of an air-coupled excitation method of the slow zero-order antisymmetric Lamb wave based on application of a piezoceramic ultrasonic array. We have proposed to excite the A0 mode by a planar air-coupled phased array with rectangular elements. The array is matched to the wavelength of the A0 mode in the film. Performance of such an excitation method was investigated both theoretically and experimentally. Two excitation methods of the array were analysed: when all array elements were excited simultaneously or one by one with a proper delay. In order to reduce crosstalk between array elements via the air gap, we have proposed an optimization procedure based on additional shifts of electric excitation impulses of the array elements. For experimental verification of the proposed approach a prototype of the air-coupled eight element array made of Pz-29 piezoceramic strips was manufactured. Experimental validation confirmed the possibility of exciting the slow A0 Lamb wave mode through the air gap in thin plates and films.

For improvement of the efficiency of air-coupled ultrasonic transducers PMN-32%PT piezoelectric crystals which possess very high piezoelectric properties may be used. The electromechanical coupling factor of such crystals for all main vibration modes such as the thickness extension and transverse extension modes is more than 0.9. Operation of ultrasonic transducers with such piezoelectric elements in transmitting and receiving modes is rather different. Therefore, for transmission and reception of ultrasonic signals, separate piezoelectric elements with different dimensions must be used. The objective of this research was development of novel air-coupled ultrasonic receivers with PMN-32%PT strip-like piezoelectric elements vibrating in a transverse-extension mode with electromechanically controlled operation and suitable for applications in ultrasonic arrays. Performance of piezoelectric receivers made of the PMN-32%PT strip-like elements vibrating in this mode may be efficiently controlled by selecting geometry of the electrodes covering side surfaces of the piezoelectric element. It is equivalent to introduction of electromechanical damping which does not require any additional backing element. For this purpose; we have proposed the continuous electrodes to divide into two pairs of electrodes. The one pair is used to pick up the electric signal; another one is exploited for electromechanical damping. Two types of electrodes may be used—rectangular or non-rectangular—with a gap between them directed at some angle, usually 45°. The frequency bandwidth is wider (up to 9 kHz) in the case of non-rectangular electrodes. The strip-like acoustic matching element bonded to the tip of the PMN-32%PT crystal may significantly enhance the performance of the ultrasonic receiver. It was proposed to use for this purpose AIREX T10.110 rigid polymer foam, the acoustic impedance of which is close to the optimal value necessary for matching with air. It was found that in order to get a wide bandwidth the length of the matching strip should be selected not a quarter wavelength λ/4 at the antiresonance frequency but at lower frequency. It allowed achieving the frequency bandwidth (14–18)% with respect to the central frequency at −3 dB level.

Air-coupled ultrasonic techniques are being increasingly used for material characterization, non-destructive evaluation of composite materials using guided waves as well as for distance measurements. Application of those techniques is mainly limited by the big losses of ultrasonic signals due to attenuation and mismatch of the acoustic impedances of ultrasonic transducers and air. One of the ways to solve this problem is by application of novel more efficient piezoelectric materials like lead magnesium niobate-lead titanate (PMN-PT) type crystals. The objective of this research was the development and investigation of low frequency (