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A new cell topology named the dodecagonal (a polygon with twelve sides, short for Dod) cell is proposed to optimize the gate-to-drain capacitance (Cgd) and reduce the specific ON-resistance (Ron,sp) of 4H-SiC planar power MOSFETs. The Dod and the octagonal (Oct) cells are used in the layout design of the 650 V SiC MOSFETs in this work. The experimental results confirm that the Dod-cell MOSFET achieves a 2.2× lower Ron,sp, 2.1× smaller high-frequency figure of merit (HF-FOM), higher turn on/off dv/dt, and 29% less switching loss than the fabricated Oct-cell MOSFET. The results demonstrate that the Dod cell is an attractive candidate for high-frequency power applications.

650 V SiC planar MOSFETs with various JFET widths, JFET doping concentrations, and gate oxide thicknesses were fabricated by a commercial SiC foundry on two six-inch SiC epitaxial wafers. An orthogonal P+ layout was used for the 650 V SiC MOSFETs to reduce the ON-resistance. The devices were packaged into open-cavity TO-247 packages for evaluation. Trade-off analysis of the static and dynamic performance of the 650 V SiC power MOSFETs was conducted. The measurement results show that a short JFET region with an enhanced JFET doping concentration reduces specific ON-resistance (Ron,sp) and lowers the gate-drain capacitance (Cgd). It was experimentally shown that a thinner gate oxide further reduces Ron,sp, although with a penalty in terms of increased Cgd. A design with 0.5 μm half JFET width, enhanced JFET doping concentration of 5.5×1016 cm−3, and thin gate oxide produces an excellent high-frequency figure of merit (HF-FOM) among recently published studies on 650 V SiC devices.

In this paper, a dv/dt filter is designed for the modular multilevel converters (MMCs) based variable frequency motor drives. This concept utilizes the inherent arm inductors of the MMC as a part of the output low-pass filter, thus eliminating the need for an add-on inductor. Particularly, a mathematical model is proposed to optimize the filter loss and volume for a given dv/dt requirements. It turns out that with SiC-MOSFET-based high switching frequency operation, the dv/dt filter improves the output power quality and alleviates the voltage stress in motor drive applications. For applications with various requirements on filter volume and loss, weighted-sum optimal solutions are presented. Simulation results based on a seven-level MMC are provided to validate the theoretical analysis.