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The use of plastics is rapidly rising around the world causing a major challenge for recycling. Lately, a lot of emphasis has been put on recycling of packaging plastics, but, in addition, there are high volume domains with low recycling rate such as automotive, building and construction, and electric and electronic equipment. Waste plastics from these domains often contain additives that restrict their recycling due to the hazardousness and challenges they bring to chemical and mechanical recycling. As such, the first step for enabling the reuse of these fractions is the identification of these additives in the waste plastics. This study compares the ability of different optical spectroscopy technologies to detect two different plastic additives, fire retardants ammonium polyphosphate and aluminium trihydrate, inside polypropylene plastic matrix. The detection techniques near-infrared (NIR), Fourier-transform infrared (FTIR) and Raman spectroscopy as well as hyperspectral imaging (HSI) in the short-wavelength infrared (SWIR) and mid-wavelength infrared (MWIR) range were evaluated. The results indicate that Raman, NIR and SWIR HSI have the potential to detect these additives inside the plastic matrix even at relatively low concentrations. As such, utilising these methods has the possibility to facilitate sorting and recycling of as of yet unused plastic waste streams, although more research is needed in applying them in actual waste sorting facilities.

Single-layer films from cellulose nanofibrils on a plastic support were coated with sol–gel coated with inorganic–organic copolymers (ORMOCER®s), consisting of inorganic Si–O–Si-based networks combined with ceramic (Al–O– and Zr–O–) groups and special organic fluoroalkyl chain containing functional groups. Sol–gel coatings decreased the surface hydrophilicity and water vapor transmission rate. The water contact angle of uncoated films was 24°, indicating high affinity between water and the cellulose nanofibrils. All sol–gel coatings tested increased the surface hydrophobicity with the contact angles ranging between 54° and 102°. The water vapor transmission rates varied between 230 and 410 g/m2/day. With UV curable highly organically crosslinked coating, the water vapor transmission rate was decreased by 77% as compared to uncoated film. The uncoated film had oxygen transmission rates of 0.7 and 107 cc/m2/day at 50% and 80% RH, respectively. At high humidity conditions, the films tended to swell, thus allowing permeation to increase. Sol–gel coatings significantly improved the oxygen barrier properties especially at 80% RH. The transmission rates varied between 0.4 and 0.5 cc/m2/day (50% RH) and between 51 and 86 cc/m2/day (80% RH).

With current low recycling rates and exponentially increasing production of plastics there is an increase in plastic material wastage, and thus new technologies are needed for waste refining. Presently in Europe, only about 10% of plastic waste is recycled, most of which is achieved through mechanical recycling. Chemical recycling methods like pyrolysis could significantly increase these recycling rates, as it can utilize mixtures of waste plastics unlike mechanical recycling. It can also be used to treat waste of many novel materials, such as composites, especially in the emerging phase when the volumes of the new materials in markets are low making separate collection of waste not a cost-efficient option. Pyrolysis offers an environmentally sound alternative to incineration and inefficient landfilling. Currently, main challenges for pyrolysis of plastic waste are unavailability and inconsistent quality of feedstock, inefficient and hence costly sorting, non-existent markets citing lack for standardized products, and unclear regulations around plastic waste management. Possible solutions could include tight cooperation between feedstock providers and converters for securing steady quantity and quality of feedstock. Advanced pre-treatment would provide the basis for cost-effective recycling. The classification of pyrolysis liquid as a product instead of waste is needed, and the REACH (Registration, Evaluation, Authorisation and Restriction of Chemicals) registration should be carried out to standardise the liquid oil as a product. In addition, sustainability impacts need to be clearly positive.

A method and apparatus for thermolysing organic material. The method comprises steps of: A) feeding the material in a single-screw extruder (100), the extruder comprising -- a cylindrical rotor member (1) having diameter (D) and length (L) and comprising a feeding zone (14), -- the rotor member (1) arranged in a barrel (2), -- the cylindrical surface of the rotor member (1) carrying cavity/cavities and/or projection(s) (5) arranged in helically extending rows, -- the helically extending row(s) of the rotor member (1) having a pitch (P) and depth (d) in the feeding zone (14) of the rotor member, wherein -- the relation of the depth (d) to the diameter (D) of the rotor member, i.e. d:D, is not more than 1:20, and -- the relation of the pitch (P) of the rotor member to the diameter (D) of the rotor member, i.e. P:D, is not more than 1:4, B) heating the material in the single-screw extruder (100) to a flowable state, and C) thermolysing the material.Patent family as of 2.5.2022EP3759196 A120210106EP2019071224920190225 FI129499 B20220331FI2018000517520180226 FI20185175 A20190827FI2018000517520180226 US2020398475 AA20201224US2019097555820190225 WO19162577 A120190829WO2019FI5015220190225Link to current patent family on right

The impending exhaustion of non-renewable natural resources emphasizes the importance of sustainable materials. One environmentally friendlier alternative to plastics are biocomposite materials, which are composed of recycled or virgin polymer and a natural fiber material. In order to be to be truly sustainable, the material has to be efficiently recycled, a task which demands a means for their sorting. This paper outlines a method for distinguishing different plastic and biocomposite samples from one another based on hyperspectral imaging. The developed regression model correctly classified 96 % of the samples in the dataset. In the case of biocomposite samples, the accompanying polymer was quite accurately recognized.

Two organic–inorganic hybrid sol–gel coatings were developed in order to modify the surface energy and moisture behaviour of the commercial impregnated paper. The surface characteristics of the paper samples were studied by scanning electron microscopy (SEM), confocal laser scanning microscopy (CLSM), atomic force microscopy (AFM), attenuated total reflectance Fourier transform infrared spectrometry (ATR-FTIR), X-ray photoelectron spectroscopy (XPS) and time of flight secondary ion mass spectroscopy (ToF-SIMS). It was found that the applied sol–gel coatings as well as the curing process changed the surface structural and chemical properties of the impregnated paper. The chemical bonding between the hydroxyl groups present on paper surface and silanol groups from sol–gel coatings was confirmed by the FTIR spectra. The measured surface energies divided into polar and dispersive components indicated that the coating B resulted in less polar surface than did the coating A which was more polar than the reference (the impregnated paper with water and heat treatment). Coating B brought about the lowest total surface energy. It was obtained that the water repellence of the impregnated paper was improved by both coatings and the curing process.

Two hybrid coatings synthesized by using alkoxysilanes as precursors in a sol–gel process, differing from each other in terms of the organic components in alkoxysilanes, have been developed to improve the water repellent properties of base paper. The sol–gel-coated base paper samples were characterized by scanning electron microscopy, atomic force microscopy, confocal laser scanning microscopy, X-ray photoelectron spectroscopy, time-of-flight secondary ion mass spectrometry, and contact angle measurements. The sol–gel coatings were found to clearly change the surface properties of base paper. Thin coating layers were formed on base paper surfaces. The topographical data indicated the formation of discontinuous thin films; the time-of-flight secondary ion mass spectrometry analyses confirmed that the coatings were covering the fibres but only partially covered the fibre–fibre intersections. Water and the subsequent heat treatment used as a reference treatment reduced the surface roughness and porosity and slightly changed the surface chemistry of the base paper. The wettability and absorptivity of base paper was clearly reduced by the applied coatings. Copyright © 2011 John Wiley & Sons, Ltd.

The surface morphology and moisture behaviour of pine (Pinus sylvestris) sapwood and heat-treated spruce (Picea abies) deposited with two types of silane-based sol–gel coatings were studied by atomic force microscopy (AFM) and water contact angle measurement. The chemical composition and distribution of sol–gel coatings on wood surfaces were investigated by X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The AFM images revealed that the sol–gel coatings applied by spreading covered the fine structure of the wood substrates. The surface roughness analysis of the AFM topographical images indicated that the sol–gel coatings, especially the one with short aliphatic chain, had a tendency to smooth the wood surface. The XPS results confirmed that the sol–gel coatings had successfully deposited onto pine sapwood and heat-treated spruce changing their surface chemistries. ToF-SIMS images showing Si ion distribution on treated surfaces revealed that the coatings fully covered pine sapwood surfaces. The thin coating layers formed on heat-treated spruce surfaces followed the original wood surface structure. The contact angle measurements indicated that the water repellent properties of both pine and heat-treated spruce were improved to certain extent by the sol–gel coatings.

Two silane-based hybrid coatings were developed to modify the surface energy of phenolic resin impregnated paper. The coated paper samples were further pressed onto surfaces of plywood. The surface properties and water repellence of coated paper were investigated by AFM, XPS and water contact angle measurements. The water absorption of plywood with pressed paper was studied by water uptake tests. It was found that the sol-gel coatings had slightly improved the water repellence of the impregnated paper. The water absorption of plywood was also slightly decreased.

The surface pretreatments of the austenitic stainless steel and copper surfaces for the sol–gel coating were carried out by chemical, plasma electrolytic or CO2 cryoblasting techniques. With the austenitic stainless steel the smoothest surfaces were obtained with plasma electrolytic cleaning, after which the measured contact angles of water were clearly decreased revealing improved hydrophilicity. As well with the copper samples the smooth surface and improved hydrophilicity was obtained with the plasma electrolytic cleaning, but oxide layer formed to the copper surface immediately after the treatment. CO2 cryoblasting provided rough surface with wetting properties close to the original surface both for austenitic stainless steel and copper surfaces. CO2 cryoblasting provided best appearance for the copper surface because no oxidation happened with that treatment. XPS and SIMS studies showed that with the plasma electrolytic treatment the surface layer of the austenitic stainless steel enriched of chromium and the oxide layer formed on the surface was less than 10 nm thick. With the chemical cleaning and CO2 cryoblasting, the chromium enrichment to the stainless steel surface was less. However XPS and SIMS studies showed that chemical treatment provided thinner oxide layer to copper surface than plasma electrolytic treatment.

Corrosion, fouling, and wearing of metal surfaces are the most common problems faced in industry as well as in environmental use. In the recent study, sol–gel based protective coatings were developed and deposited on different copper substrates. Different chemical pretreatments were used to enhance the adhesion and spreadability of coatings on copper surfaces. Substantial improvement of the corrosion resistance of sol–gel coated copper surfaces was obtained by a salt spray test. In addition, the sol–gel coatings increased hydrophobic and easy-to-clean properties of the copper surface. Variation of the curing temperature of the coatings caused changes in the morphology, adhesion, and topography of the sol–gel coatings. On the basis of the important information obtained in this study, the protective properties of sol–gel coatings can be tailored for copper and copper alloy substrates.

Increasing demands for better cleanability have led to development of functional coatings on traditional glaze surfaces. However, mechanical and chemical durability of these coatings are not yet fully understood. In this work a traditional white sanitaryware glaze was coated with both commercial fluoropolymers and new hybrid sol–gel functional coatings. Also the influence of a transparent double-glaze on the surface properties was tested. Surface energy, hydrophobic and oleophobic properties of the surfaces were determined by contact angle measurements. Mechanical properties were evaluated by applying the accelerated abrasion tests by means of Erichsen apparatus. Chemical durability was determined in acidic, neutral and basic solutions. Cleanability of the surfaces was studied by FTIR technique with oleic acid as soiling agent. Surface topology and surface analysis were determined by scanning electron microscope and confocal optical microscope. The improved anti-soiling property of the coatings was due to the increased hydrophobicity and oleophobicity. The mechanical durability of the sol–gel coatings was shown to be highly dependent on the increased number of ceramic components. The coatings have good chemical durability in acidic and neutral environments but rapidly fail in alkaline solutions.

Detailed characterisation of the properties of composite materials with nanoscale fibres is central for the further progress in optimization of their manufacturing and properties. In the present study, a methodology for the determination and analysis of the volumetric composition of nanocomposites is presented, using cellulose/epoxy and aluminosilicate/polylactate nanocomposites as case materials. The buoyancy method is used for the accurate measurements of materials density. The accuracy of the method is determined to be high, allowing the measured nanocomposite densities to be reported with 5 significant figures. The plotting of the measured nanocomposite density as a function of the nanofibre weight content is shown to be a first good approach of assessing the porosity content of the materials. The known gravimetric composition of the nanocomposites is converted into a volumetric composition. An analytical model, previously established for conventional fibre composites, is used for the analysis of the volumetric composition. For the aluminosilicate/polylactate nanocomposites, based on the established linear relationship between the porosity content and the fibre volume content, the fibre correlated porosity factor is determined to be 0.18. Geometrical considerations of the packing of parallel nanofibres in a square array are used to make the assumption that the maximum obtainable fibre volume content in the nanocomposites will not exceed 6 % due to the small fibre spacing that restricts full matrix impregnation. The predicted volumetric composition and density of the aluminosilicate/polylactate nanocomposites is in good agreement with the experimental data. It is demonstrated that the model provides a valuable tool for the prediction and analysis of the volumetric composition of composites with nanoscale fibres.

Two silane-based hybrid coatings were developed for surface modification of paper samples with an attempt to improve the hydrophobic properties of the paper surfaces. A phenolic resin was used along with the sol–gel coatings to impregnate the paper samples before they were pressed on to plywood surfaces. The surface characteristics of the sol–gel-coated paper were investigated by atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), confocal laser scanning microscopy (CLSM) and time-of-flight secondary ion mass spectrometry (ToF-SIMS). The surface chemical properties and water absorption of the laminated plywood was also evaluated. It was observed that the hybrid coatings had clearly different effect on the surface properties of the base paper compared to the industrially impregnated paper. The water absorption of the laminated plywood was decreased the most effectively by mixing the phenolic resin with the coating having an octyl group attached to the silane backbone.

Recently, inorganic–organic hybrid coatings produced by the sol–gel route have proven to be a potential protective treatment for wooden surfaces. In this study, the effect of curing process on simulated antisoiling properties of sol–gel coating was investigated. The sol–gel coating was spray-coated on pine sapwood and cured with different temperature and time combinations. The antisoiling properties were studied by measuring the water contact angle of the coating after different curing processes. In addition, abrasion resistance and contact angle of oleic acid were measured. An optical profilometer was used to investigate surface roughness of the coating. Sufficient hydro- and oleophobicity were obtained with all of the curing parameters. The comparison between curing parameters showed that lower temperature and 1–3 h curing time leads to significant improvement in the durability of the water and oil repellent properties of the coating.