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The performance of Type I industrial helmets for fall protection is not required to be tested in standardized tests. The current study analyzed the fall protection performance of Type I industrial helmets and evaluated if the use of a chin strap and the suspension system tightness have any effect on protection performance. Head impact tests were performed using an instrumented manikin. There were 12 combinations of test conditions: with or without chin strap usage, three levels of suspension system tightness, and two impact surfaces. Four representative helmet models (two basic and two advanced models) were selected for the study. Impact tests without a helmet under all other applicable test conditions were used as a control group. There were four replicates for each test condition—a total of 192 impact tests with helmets and eight impact tests for the control group. The peak acceleration and the calculated head impact criteria (HIC) were used to evaluate shock absorption performance of the helmets. The results showed that all four helmet models demonstrated excellent performance for fall protection compared to the barehead control group. The fall protection performance of the advanced helmet models was substantially better than the basic helmet models. However, the effects of the use of chin straps and suspension system tightness on the helmets’ fall protection performance were statistically not significant.

The anterior and posterior iliac spine markers frequently used to define the pelvis, are commonly occluded during three-dimensional (3D) motion capture. The occlusion of these markers leads to the use of various tracking marker configurations on the pelvis, which affect kinematic results. The purpose of this investigation was to examine the agreement of CODA pelvis kinematic results when two different tracking marker configurations were used during roofing tasks. 3D motion data were collected on seven male subjects while mimicking two roofing tasks. Hip joint angles (HJAs) were computed using the CODA pelvis with two different tracking marker configurations, the trochanter tracking method (TTM), and virtual pelvis tracking method (VPTM). Agreement between tracking marker configurations was assessed using cross-correlations, bivariate correlations, mean absolute differences (MADs), and Bland–Altman (BA) plots. The correlations displayed no time lag and strong agreement (all [Formula: see text]) between the HJA from the VPTM and TTM, suggesting the timing occurrence of variables are comparable between the two tracking marker configurations. The MAD between the VPTM and TTM displayed magnitude differences, but most of the differences were within a clinically acceptable range. Caution should still be used when comparing kinematic results between various tracking marker configurations, as differences exist.

It has been generally hypothesized that the biodynamic responses to vibration such as vibration stress, strain, and power absorption density of the human finger tissues are among the major stimuli that cause vibration health effects, because mechanics regulates biological processes. Furthermore, the finger contact pressure can affect these effects. It is difficult to test these hypotheses using human subjects or existing animal models. Therefore, the objective of this study was to develop a new rat-tail exposure system and its related analytical method to investigate the combined effects of vibration and contact pressure and to identify their relationships with the biodynamic responses. Physically, the new exposure system was developed based on the existing NIOSH rat-tail model by adding a loading device to it. An analytical model of the rat-tail exposure system was also proposed and used to formulate the methods for quantifying the tail biodynamic responses required to test the hypotheses. A series of experiments with a tail dissected from a rat cadaver were conducted to test and evaluate the new tail model. The experimental and modeling results demonstrate that the new model behaves as designed. Unlike the previous model, the vibration strain and stress of the rat tail do not depend primarily on the vibration response of the tail itself but on that of the loading plate. This makes it possible to quantify and control the biodynamic responses conveniently and reliably by measuring the plate response. Examples of the quantified tail biodynamic responses are demonstrated and discussed.

Studies on hand-transmitted vibration exposure, biodynamic responses, and biological effects were conducted by researchers at the Health Effects Laboratory Division (HELD) of the National Institute for Occupational Safety and Health (NIOSH) during the last 20 years. These studies are systematically reviewed in this report, along with the identification of areas where additional research is needed. The majority of the studies cover the following aspects: (i) the methods and techniques for measuring hand-transmitted vibration exposure; (ii) vibration biodynamics of the hand–arm system and the quantification of vibration exposure; (iii) biological effects of hand-transmitted vibration exposure; (iv) measurements of vibration-induced health effects; (iv) quantification of influencing biomechanical effects; and (v) intervention methods and technologies for controlling hand-transmitted vibration exposure. The major findings of the studies are summarized and discussed.

The helmets used by construction site workers are mainly designed for head protection when objects are dropped from heights. Construction helmets are also casually called “hard hats” in industries. Common construction helmets are mostly categorized as type 1 according to different standards. All type 1 helmets have to pass type 1 standard impact tests, which are top impact tests—the helmet is fixed and is impacted by a free falling impactor on the top crown of the helmet shell. The purpose of this study was to develop an approach that can determine the performance characterization of a helmet. A total of 31 drop impact tests using a representative type 1 helmet model were performed at drop heights from 0.30 to 2.23 m, which were estimated to result in impact speeds from 2.4 to 6.6 m/s. Based on our results, we identified a critical drop height that was used to evaluate the performance of helmets. The peak impact forces and peak accelerations varied nonproportionally with the drop height. When the drop height is less than the critical height, the peak force and peak acceleration increase gradually and slowly with increasing drop height. When the drop height is greater than the critical height, the peak force and peak acceleration increase steeply with even a slight increase in drop height. Based on the critical drop height, we proposed an approach to determine the safety margin of a helmet. The proposed approach would make it possible to determine the performance characteristics of a helmet and to estimate the safety margin afforded by the helmet, if the helmet first passes the existing standardized tests. The proposed test approach would provide supplementary information for consumers to make knowledgeable decisions when selecting construction helmets.

Slips and falls on sloped roof surfaces remain an important safety issue among construction workers. The slip potential has been conventionally analyzed and assessed primarily based on ground reaction forces, which cannot differentiate the specific roles of each of the force factors (e.g., workers’ motions-induced dynamic forces and slope-induced static forces) contributing to the slip potential. Their differentiation may enhance the understanding of the slip mechanisms on the sloped roof surfaces and help develop effective walking and working strategies/tactics to minimize the dangerous slips on the elevated roofs. Hence, the objective of this study is to develop a biodynamic method as an additional tool for analyzing the slip potential of a worker walking or working on sloped roof surfaces. A whole-body biodynamic model is proposed and used to develop the alternative method, in which the slip potential is expressed as an analytical function of its major controlling factors including coefficient of friction, slope angle, and biodynamic forces. Some experimental data available in the literature are used to demonstrate the application of the proposed method. The results suggest that the slope may not change the basic trends of the biodynamic forces, but the slope may affect their magnitudes, which can be explained using the system’s energy equation also derived from the whole-body biodynamic model. The analytical results suggest that reducing the body acceleration in uphill direction or the deceleration in downhill direction can reduce the slip potential. ‘Zigging’ and ‘zagging’ walking on a sloped surface may also reduce the slip potential, as it reduces the effective slope angle. The proposed biodynamic theory can be used to enhance the safety guidelines not only for roofers but also for people walking on ramps, inclined walkways, and mountain terrains.

Missing data is a common problem in data collection for work-related musculoskeletal disorder (WMSD) risk-assessment studies. It can cause incompleteness of risk indicators, leading to erro...

Field or laboratory data collected for work-related musculoskeletal disorder (WMSD) risk assessment in construction often becomes unreliable as a large amount of data go missing due to technology-induced errors, instrument failures or sometimes at random. Missing data can adversely affect the assessment conclusions. This study proposes a method that applies Canonical Polyadic Decomposition (CPD) tensor decomposition to fuse multiple sparse risk-related datasets and fill in missing data by leveraging the correlation among multiple risk indicators within those datasets. Two knee WMSD risk-related datasets—3D knee rotation (kinematics) and electromyography (EMG) of five knee postural muscles—collected from previous studies were used for the validation and demonstration of the proposed method. The analysis results revealed that for a large portion of missing values (40%), the proposed method can generate a fused dataset that provides reliable risk assessment results highly consistent (70%–87%) with those obtained from the original experimental datasets. This signified the usefulness of the proposed method for use in WMSD risk assessment studies when data collection is affected by a significant amount of missing data, which will facilitate reliable assessment of WMSD risks among construction workers. In the future, findings of this study will be implemented to explore whether, and to what extent, the fused dataset outperforms the datasets with missing values by comparing consistencies of the risk assessment results obtained from these datasets for further investigation of the fusion performance.

BACKGROUND: The use of helmets was considered to be one of the important prevention strategies employed on construction sites. The shock absorption performance of a construction (or industrial) helmet is its most important performance parameter. Industrial helmets will experience cumulative structural damage when being impacted repeatedly with impact magnitudes greater than its endurance limit. OBJECTIVE: The current study is to test if the shock absorption performance of Type I construction helmets subjected to repeated impacts can be improved by applying polyethylene air-bubble cushions to the helmet suspension system. METHODS: Drop impact tests were performed using a commercial drop tower test machine following the ANSI Z89.1 Type I drop impact protocol. Typical off-the-shelf Type I construction helmets were evaluated in the study. A 5 mm thick air-bubble cushioning liner was placed between the headform and the helmet to be tested. Helmets were impacted ten times at different drop heights from 0.61 to 1.73 m. The effects of the air-bubble cushioning liner on the helmets’ shock absorption performance were evaluated by comparing the peak transmitted forces collected from the original off-the-shelf helmet samples to the helmets equipped with air-bubble cushioning liners. RESULTS: Our results showed that a typical Type I construction helmet can be subjected to repeated impacts with a magnitude less than 22 J (corresponding to a drop height 0.61 m) without compromising its shock absorption performance. In comparison, the same construction helmet, when equipped with an air-bubble cushioning liner, can be subjected to repeated impacts of a magnitude of 54 J (corresponding to a drop height 1.52 m) without compromising its shock absorption performance. CONCLUSIONS: The results indicate that the helmet’s shock absorbing endurance limit has been increased by 145% with addition of an air-bubble cushioning liner.

Awkward and extreme kneeling during roofing generates high muscular tension which can lead to knee musculoskeletal disorders (MSDs) among roofers. However, the combined impact of roof slope and kneeling posture on the activation of the knee postural muscles and their association to potential knee MSD risks among roofers have not been studied. The current study evaluated the effects of kneeling posture and roof slope on the activation of major knee postural muscles during shingle installation via a laboratory assessment. Maximum normalized electromyography (EMG) data were collected from knee flexor and extensor muscles of seven subjects, who mimicked the shingle installation process on a slope-configurable wooden platform. The results revealed a significant increase in knee muscle activation during simulated shingle installation on sloped rooftops. Given the fact that increased muscle activation of knee postural muscles has been associated with knee MSDs, roof slope and awkward kneeling posture can be considered as potential knee MSD risk factors. Practitioner Summary: This study demonstrated significant effects of roof slope and kneeling posture on the peak activation of knee postural muscles. The findings of this study suggested that residential roofers could be exposed to a greater risk of developing knee MSDs with the increase of roof slope during shingle installation due to increased muscle loading. Abbreviations: MSDs: musculoskeletal disorders; EMG: electromyography; ANOVA: analysis of variance; MNMA: maximum normalized muscle activation; RF: rectus femoris; VL: vastus lateralis; VM: vastus medialis; BF: biceps femoris; S: semitendinosus.

Repeated and prolonged awkward kneeling can result in musculoskeletal disorders (MSD) in construction roofers. However, a task-specific risk assessment for roofers’ knee injuries is still m...

The objective of this study was to develop a vibration model of a grinding machine-workpiece-hand-arm system. A lumped-parameter model structure of the system was proposed, and its major parameters were determined using the mechanical impedance measured at the grinding point of a typical workpiece (golf club head) held by two hands and referenced to the vibration transmissibility spectra measured at the wrist and on the upper arm of human subjects. The model reasonably predicted the vibration transmissibility spectra measured on the club head and the driving-point response function when the grinding contact stiffness was below a certain value. This suggests that the model is acceptable not only to enhance the understanding of the system responses, but also to explore some engineering methods for controlling vibration exposures during the grinding process. The identified model parameters reveal that the major resonance of the handheld workpiece depends primarily on its mass and grinding contact stiffness. The feed force applied in the grinding process can substantially affect the grinding contact stiffness; as a result, it can significantly influence the resonance. Vibration-reducing gloves can marginally increase the workpiece resonance, but these gloves can reduce some vibration transmitted to the hand-arm system. This study also clarified an important mechanism for the prediction errors of linear human vibration models, which is useful to further improve human vibration modeling.

This study conducted two series of experiments to investigate the relationships between hand coupling force and biodynamic responses of the hand-arm system. In the first experiment, the vibration transmissibility on the system was measured as a continuous function of grip force while the hand was subjected to discrete sinusoidal excitations. In the second experiment, the biodynamic responses of the system subjected to a broadband random vibration were measured under five levels of grip forces and a combination of grip and push forces. This study found that the transmissibility at each given frequency increased with the increase in the grip force before reaching a maximum level. The transmissibility then tended to plateau or decrease when the grip force was further increased. This threshold force increased with an increase in the vibration frequency. These relationships remained the same for both types of vibrations. The implications of the experimental results are discussed. Practitioner Summary: Shocks and vibrations transmitted to the hand-arm system may cause injuries and disorders of the system. How to take hand coupling force into account in the risk assessment of vibration exposure remains an important issue for further studies. This study is designed and conducted to help resolve this issue.

Some powered hand tools can generate significant vibration at frequencies below 25 Hz. It is not clear whether such vibration can be effectively transmitted to the upper arm, shoulder, neck, and head and cause adverse effects in these substructures. The objective of this study is to investigate the vibration transmission from the human hands to these substructures. Eight human subjects participated in the experiment, which was conducted on a 1-D vibration test system. Unlike many vibration transmission studies, both the right and left hand-arm systems were simultaneously exposed to the vibration to simulate a working posture in the experiment. A laser vibrometer and three accelerometers were used to measure the vibration transmitted to the substructures. The apparent mass at the palm of each hand was also measured to help in understanding the transmitted vibration and biodynamic response. This study found that the upper arm resonance frequency was 7–12 Hz, the shoulder resonance was 7–9 Hz, and the back and neck resonances were 6–7 Hz. The responses were affected by the hand-arm posture, applied hand force, and vibration magnitude. The transmissibility measured on the upper arm had a trend similar to that of the apparent mass measured at the palm in their major resonant frequency ranges. The implications of the results are discussed. Relevance to industry Musculoskeletal disorders (MSDs) of the shoulder and neck are important issues among many workers. Many of these workers use heavy-duty powered hand tools. The combined mechanical loads and vibration exposures are among the major factors contributing to the development of MSDs. The vibration characteristics of the body segments examined in this study can be used to help understand MSDs and to help develop more effective intervention methods.

The finite element (FE) method has been widely used to investigate the mechanism of traumatic brain injuries (TBIs), because it is technically difficult to quantify the responses of the brain tissues to the impact in experiments. One of technical challenges to build a FE model of a human head is the modeling of the cerebrospinal fluid (CSF) of the brain. In the current study, we propose to use membrane elements to construct the CSF layer. Using the proposed approach, we demonstrate that a head model can be built by using existing meshes available in commercial databases, without using any advanced meshing software tool, and with the sole use of native functions of the FE package Abaqus. The calculated time histories of the intracranial pressures at frontal, posterior fossa, parietal, and occipital positions agree well with the experimental data and the simulations in the literature, indicating that the physical effects of the CSF layer have been accounted for in the proposed modeling approach. The proposed modeling approach would be useful for bioengineers to solve practical problems.

Inverse dynamics models used to investigate musculoskeletal disorders associated with handle gripping require accurate phalangeal kinetics. Cylindrical handles wrapped with pressure film grids have been used in studies of gripping kinetics. We present a method fusing six degree-of-freedom hand kinematics and a kinematic calibration of a cylinder-wrapped pressure film. Phalanges are modeled as conic frusta and projected onto the pressure grid, automatically segmenting the pressure map into regions of interest (ROIs). To demonstrate the method, segmented pressure maps are presented from two subjects with substantially different hand length and body mass, gripping cylinders 50 and 70 mm in diameter. For each ROI, surface-normal force vectors were summed to create a reaction force vector and center of pressure location. Phalangeal force magnitudes for a data sample were similar to that reported in previous studies. To evaluate our method, a surrogate was designed for each handle such that when modeled as a phalanx it would generate a ROI around the cells under its supports; the classification F-score was above 0.95 for both handles. Both the human subject results and the surrogate evaluation suggest that the approach can be used to automatically segment the pressure map for quantifying phalangeal kinetics of the fingers during cylindrical gripping.

The industrial helmet is the most used and effective personal protective equipment to reduce work-related traumatic brain injuries. The Type I industrial helmet is a basic helmet model that is commonly used in construction sites and manufacturers. The purpose of the current study was to investigate if shock absorption performance of these helmets could be improved by using an air-bubble cushioning liner to augment the helmet’s suspension system. Drop impact tests were performed using a commercial drop tower test machine according to the ANSI Z89.1 Type I drop impact protocol. Typical off-the-shelf Type I industrial helmets were utilized in the study. The effects of the air-bubble cushioning on the helmets’ shock absorption performance were evaluated by comparing the original off-the-shelf helmet samples to the helmets equipped with an air-bubble cushioning liner. The air-bubble cushioning liner (thickness 5 mm) was placed between the headform and the helmet when being tested. The impactor had a mass of 3.6 kg and was free-dropped from different heights. The maximal peak transmitted forces for each of the tests have been evaluated and compared. Our results show that the shock absorption effectiveness of the air-bubble cushioning is dependent on the magnitude of the impact force. At lower drop heights ( h 1.63 m), the air-bubble cushioning liner has little effect on the transmitted impact forces, however, at higher drop heights ( h ⩾ 1.73 m) the air-bubble cushioning liner effectively reduced the peak transmitted forces. At a drop height of 1.93 m (the highest drop height tested), the air-bubble cushioning liner reduced the peak transmitted force by over 80%. Our results indicate that adding an air-bubble cushioning liner into a basic Type I industrial helmet will substantially increase shock absorption performance for large impact forces.

Trunk musculoskeletal disorders are common among residential roofers. Addressing this problem requires a better understanding of the movements required to complete working tasks, such as affixing shingles on a sloped residential roof. We analyzed the extent to which the trunk kinematics during a shingling process are altered due to different angles of roof slope. Eight male subjects completed a kneeling shingle installation process on three differently sloped roof surfaces. The magnitude of the trunk kinematics was significantly influenced by both slope and task phase of the shingling process, depending on the metric. The results unequivocally point to roof slope and task phase as significant factors altering trunk kinematics. However, extension of the results to roofing workers should be done carefully, depending on the degree to which the study protocol represents the natural setting. Future studies on shingle installation in residential roofing should absolutely consider capturing a wider array of shingling procedures in order to encapsulate all the possible methods that are used due to the lack of a standardized procedure.

It is accepted in industries that an industrial helmet should be disposed of when it is subjected to a significant impact. There is no scientific evidence that supports this well-accepted belief. The current study was intended to evaluate the shock absorption performance of industrial helmets under repeated impacts. Common industrial or construction helmets are categorized as Type I according to ANSI Z89.1 and they are designed to mainly protect top impacts. A representative basic Type I construction helmet model was selected in the study. Helmets were repeatedly impacted ten times using a commercial drop tower tester with an impactor (mass 3.6 kg) at different drop heights from 0.30 to 2.03 m. A total of 80 impact trials were performed in the study. The relationships of the transmitted force with the drop height and with impact number were analyzed. A new parameter – the endurance limit – was proposed to evaluate the shock absorption performance of a helmet. The helmets were observed to experience cumulative structural damage with increasing impact number, resulting in a degrading shock absorption performance, when being impacted repeatedly with magnitudes greater than the endurance limit. Repeated impacts with magnitudes smaller than the endurance limit did not cause measurable cumulative structural damage to the helmets in our study.

The rehabilitation squeeze ball is a popular device to help strengthen the hand, fingers and forearm muscles. The distributions of the contact pressure in the interface between the therapy ball and hand/fingers can affect the joint moment of each of the individual fingers, thereby affecting rehabilitation effects. In the current study, we evaluated the contact force distributions on the fingers when gripping a spherical object. Eight female adults [age 29 (9.1) years, mass 64.6 (7.1) kg, height 163.5 (1.9) cm, hand length 17.2 (0.7) cm] participated in the study. Contact force sensors were attached to the middle of the palmar surfaces of the distal, middle, and proximal phalanges of the four fingers in the longitudinal direction. In order to evaluate the effects of the ball stiffness on the contact force distributions on the fingers, subjects were requested to perform quasi-static gripping on a standard tennis ball and on a rehabilitation ball. The tennis ball is much stiffer and experiences smaller deformation under compression compared to the rehabilitation ball. We analyzed the force share among the distal, middle, and proximal finger segments, when subjects gripping balls of different stiffnesses (tennis ball vs. rehabilitation ball) and at three different grip efforts. Our results indicated that the grip force is contributed about 60% and 40% by the middle/ring fingers and by the index/little fingers, respectively. These characteristics are independent of the grip force levels and stiffness of the contact surface.

The hand coordinate systems for measuring vibration exposures and biodynamic responses have been standardized, but they are not actually used in many studies. This contradicts the purpose of the standardization. The objectives of this study were to identify the major sources of this problem, and to help define or identify better coordinate systems for the standardization. This study systematically reviewed the principles and definition methods, and evaluated typical hand coordinate systems. This study confirms that, as accelerometers remain the major technology for vibration measurement, it is reasonable to standardize two types of coordinate systems: a tool-based basicentric (BC) system and an anatomically based biodynamic (BD) system. However, these coordinate systems are not well defined in the current standard. Definition of the standard BC system is confusing, and it can be interpreted differently; as a result, it has been inconsistently applied in various standards and studies. The standard hand BD system is defined using the orientation of the third metacarpal bone. It is neither convenient nor defined based on important biological or biodynamic features. This explains why it is rarely used in practice. To resolve these inconsistencies and deficiencies, we proposed a revised method for defining the realistic handle BC system and an alternative method for defining the hand BD system. A fingertip-based BD system for measuring the principal grip force is also proposed based on an important feature of the grip force confirmed in this study.

Roofers have long suffered from low back disorders (LBDs), which are a primary nonfatal injury in construction. Ergonomic studies have identified several risk factors associated with LBDs in workplaces and developed biomechanical models for general LBD risk assessments. However, these models cannot be directly used for assessments in roof workplaces because they are designed for general tasks without considering roofers' posture variance and effects of working on slanted roof surfaces. This paper examined the relationship between roofing work-related factors and LBD risk among roofers using a laboratory assessment. A pitch-configurable wood platform was built to mimic the rooftop. The maximum trunk flexion angle and normalized electromyography (EMG) signals were measured as indicators using a motion capture system and a skeletal muscle signal recording system under different settings, i.e., different roof slopes, postures, facing directions, and working paces. The results indicated the measured factors with significant effects on the LBD development and revealed unfavorable conditions (e.g., using a stooped posture to work on low-pitch rooftops at a fast pace) where the work on rooftops needs particular attention. Such information is useful for systematic understanding of roofing nonfatal LBD developments among construction professionals and may enable development of interventions and guidelines for reducing the prevalence of LBDs at roofing jobsites.

Traumatic brain injuries are among the most common severely disabling injuries in the United States. Construction helmets are considered essential personal protective equipment for reducing traumatic brain injury risks at work sites. In this study, we proposed a practical finite element modeling approach that would be suitable for engineers to optimize construction helmet design. The finite element model includes all essential anatomical structures of a human head (i.e. skin, scalp, skull, cerebrospinal fluid, brain, medulla, spinal cord, cervical vertebrae, and discs) and all major engineering components of a construction helmet (i.e. shell and suspension system). The head finite element model has been calibrated using the experimental data in the literature. It is technically difficult to precisely account for the effects of the neck and body mass on the dynamic responses, because the finite element model does not include the entire human body. An approximation approach has been developed to account for the effects of the neck and body mass on the dynamic responses of the head–brain. Using the proposed model, we have calculated the responses of the head–brain during a top impact when wearing a construction helmet. The proposed modeling approach would provide a tool to improve the helmet design on a biomechanical basis.

Contact interactions between the hand and handle, such as the contact surface softness and contact surface curvature, will affect both physical effort and musculoskeletal fatigue, thereby the comfort and safety of power tool operations. Previous models of hand gripping can be categorized into two groups: multi-body dynamic models and finite element (FE) models. The goal of the current study is to develop a hybrid FE hand gripping model, which combines the features of conventional FE models and multi-body dynamic models. The proposed model is applied to simulate hand-gripping on a cylindrical handle with covering materials of different softness levels. The model included three finger segments (distal, middle, and proximal phalanxes), three finger joints (the distal interphalangeal (DIP), proximal interphalangeal (PIP), and metacarpophalangeal (MCP) joint), and major anatomical substructures. The model was driven by joint moments, which are the net effects of all passive and active muscular forces acting about the joints. The finger model was first calibrated by using experimental data of human subject tests, and then applied to investigate the effects of surface softness on contact interactions between a finger and a cylindrical handle. Our results show that the maximal compressive stress and strain in the soft tissues of the fingers can be effectively reduced by reducing the stiffness of the covering material.

Previous epidemiological studies indicate that the use of thumb-push mechanical pipettes is associated with musculoskeletal disorders (MSDs) in the hand. The goal of the current study was to analyze the loading in the muscle–tendon units in the thumb during pipetting. The hand is modeled as a multi-body linkage system and includes four fingers (index, long, ring, and little finger), a thumb, and a palm segment. Since the current study is focused on the thumb, the model includes only nine muscles attached to the thumb via tendons. The time-histories of joint angles and push force at the pipette plunger during pipetting were determined experimentally and used as model input; whereas forces in the muscle–tendon units in the thumb were calculated via an inverse dynamic approach combined with an optimization procedure. Results indicate that all nine muscles have force outputs during pipetting, and the maximal force was in the abductor pollicis brevis (APB). The ratio of the mean peak muscle force to the mean peak push force during the dispensing cycle was approximately 2.3, which is comparable to values observed in grasping tasks in the literature. The analysis method and results in the current study provide a mechanistic understanding of MSD risk factors associated with pipetting, and may be useful in guiding ergonomic designs for manual pipettes.

One factor commonly associated with musculoskeletal disorder risk is extreme postures. To lessen this risk, individuals must be in an as neutral posture as possible while working. We analyzed how the inclusion of different combinations of two interventions—knee pads and knee savers—can alter lower extremity kinematics during deep or near full flexion kneeling occurs while on different sloped surfaces. Nine male subjects were requested to keep a typical resting posture while kneeling on sloped roofing simulator. We observed that the introduction of a wearable third party device considerably altered lower extremity full flexion kneeling kinematics compared to level deep kneeling. This study provided a sound base for the use of third party devices to reduce musculoskeletal disorder risk on a sloped surface, however further testing with other musculoskeletal disorder risk factors is needed prior to conclusive recommendation.

Epidemiological studies indicate that occupational activities that require extended deep knee flexion or kneeling are associated with a higher prevalence of knee osteoarthritis. In many sport activities, such as a catcher in a baseball or a softball game, athletes have to make repetitive deep squatting motions, which have been associated with the development of osteochondritis dissecans. Excessive deep knee flexion postures may cause excessive loading in the knee joint. In deep knee flexion postures, the posterior aspect of the shank will contact the posterior thigh, resulting in a compressive force within the soft tissues. The current study was aimed at analyzing the effects of the posterior thigh/shank contact on the joint loading during deep knee flexion in a natural knee. An existing, whole body model with detailed anatomical components of the knee (AnyBody) has been adopted and modified for this study. The effects of the posterior thigh/shank contact were evaluated by comparing the results of the inverse dynamic analysis for two scenarios: with and without the posterior thigh/shank contact force. Our results showed that, in a deep squatting posture (knee flexion 120+ degrees), the posterior thigh/shank contact helps reduce the patellofemoral (PF) and tibiofemoral (TF) normal contact forces by 42% and 57%, respectively.

Roofers often suffer from musculoskeletal disorders (MSDs) to their knees due to spending a large amount of time kneeling while performing work-related roofing activities on sloped rooftops. Several ergonomic studies have identified kneeling as a potential risk factor for knee injuries and disorders. Existing biomechanical models and sensor technologies used to assess work-related risk factors for different construction trades are not applicable in roof work settings especially on slanted rooftop surfaces. This work assesses the impacts of work-related factors, namely working posture and roof slope, on the potential risk of developing knee MSDs due to residential roofing tasks in a laboratory setting. Nine human subjects participated in the experiment and mimicked shingle installation on a slope-configurable wooden platform. Maximum angles of right and left knee flexion, abduction, adduction, and axial rotation (internal and external) were measured as risk indicators using a motion capture system under different roof slope settings. The results demonstrated that roof slope, working posture and their interaction may have significant impacts on developing knee MSDs during roofing activities. Knees are likely to be exposed to increased risk of MSDs due to working in a dynamic kneeling posture during shingle installation. In our study, flexion in both knees and adduction in the right knee were found lower in high-pitched rooftops; however, abduction in the left knee and internal rotation in the right knee were found higher during shingle installation. Hence proper attention is needed for these situations. This study provides useful information about the impact of roof work settings on knee MSDs development, which may facilitate effective interventions such as education, training, and tools to prevent knee injuries in construction roofing tasks.

The objectives of this study were to develop models of the hand-arm system in the three orthogonal directions (xh, yh , and zh ) and to enhance the understanding of the hand vibration dynamics. A four-degrees-of-freedom (DOF) model and 5-DOF model were used in the simulation for each direction. The driving-point mechanical impedances distributed at the fingers and palm of the hand reported in a previous study were used to determine the parameters of the models. The 5-DOF models were generally superior to the 4-DOF models for the simulation. Hence, as examples of applications, the 5-DOF models were used to predict the transmissibility of a vibration-reducing glove and the vibration transmissibility on the major substructures of the hand-arm system. The model-predicted results were also compared with the experimental data reported in two other recent studies. Some reasonable agreements were observed in the comparisons, which provided some validation of the developed models. This study concluded that the 5-DOF models are acceptable for helping to design and analyze vibrating tools and anti-vibration devices. This study also confirmed that the 5-DOF model in the zh direction is acceptable for a coarse estimation of the biodynamic responses distributed throughout the major substructures of the hand-arm system. Some interesting phenomena observed in the experimental study of the biodynamic responses in the three directions were also explained in this study.

It is known that the vibration characteristics of the fingers and hand and the level of grip action interacts when operating a power tool. In the current study, we developed a hybrid finger model to simulate the vibrations of the hand–finger system when gripping a vibrating handle covered with soft materials. The hybrid finger model combines the characteristics of conventional finite element (FE) models, multi-body musculoskeletal models, and lumped mass models. The distal, middle, and proximal finger segments were constructed using FE models, the finger segments were connected via three flexible joint linkages (i.e., distal interphalangeal joint (DIP), proximal interphalangeal joint (PIP), and metacarpophalangeal (MCP) joint), and the MCP joint was connected to the ground and handle via lumped parameter elements. The effects of the active muscle forces were accounted for via the joint moments. The bone, nail, and hard connective tissues were assumed to be linearly elastic whereas the soft tissues, which include the skin and subcutaneous tissues, were considered as hyperelastic and viscoelastic. The general trends of the model predictions agree well with the previous experimental measurements in that the resonant frequency increased from proximal to the middle and to the distal finger segments for the same grip force, that the resonant frequency tends to increase with increasing grip force for the same finger segment, especially for the distal segment, and that the magnitude of vibration transmissibility tends to increase with increasing grip force, especially for the proximal segment. The advantage of the proposed model over the traditional vibration models is that it can predict the local vibration behavior of the finger to a tissue level, while taking into account the effects of the active musculoskeletal force, the effects of the contact conditions on vibrations, the global vibration characteristics.

The distribution of collagen fibers across articular cartilage layers is statistical in nature. Based on the concepts proposed in previous models, we developed a methodology to include the statistically distributed fibers across the cartilage thickness in the commercial FE software COMSOL which avoids extensive routine programming. The model includes many properties that are observed in real cartilage: finite hyperelastic deformation, depth-dependent collagen fiber concentration, depth- and deformation-dependent permeability, and statistically distributed collagen fiber orientation distribution across the cartilage thickness. Numerical tests were performed using confined and unconfined compressions. The model predictions on the depth-dependent strain distributions across the cartilage layer are consistent with the experimental data in the literature.

While simulations of the measured biodynamic responses of the whole human body or body segments to vibration are conventionally interpreted as summaries of biodynamic measurements, and the resulting models are considered quantitative, this study looked at these simulations from a different angle: model calibration. The specific aims of this study are to review and clarify the theoretical basis for model calibration, to help formulate the criteria for calibration validation, and to help appropriately select and apply calibration methods. In addition to established vibration theory, a novel theorem of mechanical vibration is also used to enhance the understanding of the mathematical and physical principles of the calibration. Based on this enhanced understanding, a set of criteria was proposed and used to systematically examine the calibration methods. Besides theoretical analyses, a numerical testing method is also used in the examination. This study identified the basic requirements for each calibration method to obtain a unique calibration solution. This study also confirmed that the solution becomes more robust if more than sufficient calibration references are provided. Practically, however, as more references are used, more inconsistencies can arise among the measured data for representing the biodynamic properties. To help account for the relative reliabilities of the references, a baseline weighting scheme is proposed. The analyses suggest that the best choice of calibration method depends on the modeling purpose, the model structure, and the availability and reliability of representative reference data.

Thumb-push manual pipettes are commonly used tools in many medical, biological, and chemical laboratories. Epidemiological studies indicate that the use of thumb-push mechanical pipettes is associated with musculoskeletal disorders in the hand. The goal of the current study was to evaluate the kinematics and joint loading of the thumb during pipetting. The time-histories of joint angles and the interface contact force between the thumb and plunger during the pipetting action were determined experimentally, and the joint loadings and joint power in the thumb were calculated via an inverse dynamic approach. The moment, power, and energy absorption in each joint of the thumb during the extraction and dispensing actions were analyzed. The results indicate that the majority of the power is generated in the interphalangeal (IP) and carpometacarpal (CMC) joints for the pipetting action. The analysis method and results in the current study will be helpful in exploring the mechanism for musculoskeletal injuries of the hand associated with pipetting, providing a preliminary foundation for ergonomic design of the pipette.

Air-cushioned gloves have the advantages of lighter weight, lower cost, and unique mechanical performance, compared to gloves made of conventional engineering materials. The goal of this study is to analyze the contact interaction between fingers and object when wearing an air-cushioned glove. The contact interactions between the the fingertip and air bubbles, which is considered as a cell of a typical air-cushioned glove, has been analyzed theoretically. Two-dimensional finite element models were developed for the analysis. The fingertip model was assumed to be composed of skin layers, subcutaneous tissue, bone, and nail. The air bubbles were modeled as air sealed in the container of nonelastic membrane. We simulated two common scenarios: a fingertip in contact with one single air bubble and with two air cushion bubbles simultaneously. Our simulation results indicated that the internal air pressure can modulate the fingertip-object contact characteristics. The contact stiffness reaches a minimum when the initial air pressure is equal to 1.3 and 1.05 times of the atmosphere pressure for the single air bubble and the double air bubble contact, respectively. Furthermore, the simulation results indicate that the double air bubble contact will result in smaller volumetric tissue strain than the single air bubble contact for the same force.

The objective of this study is to investigate the basic characteristics of the three axis mechanical impedances distributed at the fingers and palm of the hand subjected to vibrations along three orthogonal directions (xh, yh, and zh). Seven subjects participated in the experiment on a novel three-dimensional (3-D) hand–arm vibration test system equipped with a 3-D instrumented handle. The total impedance of the entire hand–arm system was obtained by performing a sum of the distributed impedances. Two major resonances were observed in the impedance data in each direction. For the hand forces (30 N grip and 50 N push) and body postures applied in this study, the first resonance was in the range of 20–40 Hz, and it was primarily observed in the impedance at the palm. The second resonance was generally observed in the impedance at the fingers, while the resonance frequency varied greatly with the subject and vibration direction, ranging from 100 to 200 Hz in the xh direction, 60 to 120 Hz in the yh direction, and 160 to 300 Hz in the zh direction. The impedance at the palm was greater than that at the fingers below a certain frequency in the range of 50–100 Hz, depending on the vibration direction. At higher frequencies, however, the impedance magnitude at the fingers either approached or exceeded that at the palm. The impedance in the zh direction was generally higher than those in the other directions, but it became comparable with that in the xh direction at frequencies above 250 Hz, while the impedance in the yh direction was the lowest. The frequency dependencies of the vibration power absorptions for the entire hand–arm system in the three directions were different, but their basic trends were similar to that of the frequency weighting defined in the current ISO standard. The implications of the results are discussed.

The objective of this study is to propose a theory on the biodynamic frequency weighting for studying hand-transmitted vibration exposures and vibration-induced effects. We hypothesize that the development of a vibration effect is the result of two consecutive but synergistic processes: biodynamic responses to input vibration and biological responses to the biomechanical stimuli resulting from the biodynamic responses. Hence, we further hypothesize that the frequency-dependency (W) of the effect generally includes two components: a biodynamic frequency weighting (W1) and a biological frequency weighting (W2), or W=W1• W2. These hypotheses are consistent with the stress and strain analysis theory and methods widely used in structural dynamics and biomechanics. The factorization may make it easier to study the complex frequency-dependency using different approaches: the biodynamic frequency weighting depends on the passive physical response of the system to vibration, and it can thus be determined by examining the biodynamic response of the system using various engineering methods; on the other hand, the biological frequency weighting depends on the biological mechanisms of the effects, and it can be investigated by studying the psychophysical, physiological, and pathological responses. To help test these hypotheses, this study reviewed and further developed methods to derive the finger biodynamic frequency weighting. As a result, preliminary finger biodynamic frequency weightings are proposed. The implications of the proposed theory and the preliminary biodynamic frequency weightings are also discussed.

The tip-over of scissor lifts in operation has frequently resulted in the death and/or severe injuries of workers. The objective of this study is to enhance the understanding of its major mechanisms and factors influencing scissor lift stability. Both experimental and modeling approaches were used in this study. Two series of experiments were performed under possible tip-over scenarios: curb impact and pothole depression. Based on the dynamic characteristics identified from the experimental results, a lumped-parameter model of the scissor lift was developed. It was applied to investigate the effect of scissor structure flexibility on the tip-over potential of the lift, to understand tip-over mechanisms, and to ex-plore preventive strategies. This study found that the fundamental natural frequencies of the lift were generally in a range of 0.30 - 2.08 Hz, which are likely related to the tip-over. Increasing flexibility of the lift structure generally increased the tip-over potential. The tip-over threshold was also a function of both ground slope and tilt speed of the lift. The results suggest that the lift should not be elevated on largely deformable and/or uneven surfaces such as bridged wood board or a soft soil base. The worker on the lift platform should avoid any large continuous periodic movement or forceful action in the horizontal plane, especially when the lift is fully elevated. Besides the tilt angle of the lift, the tilt speed should be monitored to help prevent the tip-over.

The objective of this study is to enhance the understanding of the vibration transmission in the hand-arm system in three orthogonal directions (X, Y, and Z). For the first time, the transmitted vibrations distributed on the entire hand-arm system exposed in the three orthogonal directions via a 3-D vibration test system were measured using a 3-D laser vibrometer. Seven adult male subjects participated in the experiment. This study confirms that the vibration transmissibility generally decreased with the increase in distance from the hand and it varied with the vibration direction. Specifically, to the upper arm and shoulder, only moderate vibration transmission was measured in the test frequency range (16 to 500 Hz), and virtually no transmission was measured in the frequency range higher than 50 Hz. The resonance vibration on the forearm was primarily in the range of 16–30 Hz with the peak amplitude of approximately 1.5 times of the input vibration amplitude. The major resonance on the dorsal surfaces of the hand and wrist occurred at around 30–40 Hz and, in the Y direction, with peak amplitude of more than 2.5 times of the input amplitude. At higher than 50 Hz, vibration transmission was effectively limited to the hand and fingers. A major finger resonance was observed at around 100 Hz in the X and Y directions and around 200 Hz in the Z direction. In the fingers, the resonance magnitude in the Z direction was generally the lowest, and the resonance magnitude in the Y direction was generally the highest with the resonance amplitude of 3 times the input vibration, which was similar to the transmissibility at the wrist and hand dorsum. The implications of the results are discussed. Relevance to industry Prolonged, intensive exposure to hand-transmitted vibration could result in hand-arm vibration syndrome. While the syndrome's precise mechanisms remain unclear, the characterization of the vibration transmissibility of the system in the three orthogonal dimensions performed in this study can help understand the syndrome and help develop improved frequency weightings for assessing the risk of the exposure for developing various components of the syndrome.

Prolonged, intensive exposure to vibrations from palm and orbital sanders could cause finger disorders. They are likely to be associated with the biodynamic responses of the fingers. Although the biodynamic responses of the hand-arm system have been studied by many researchers, the detailed biodynamic responses distributed in the hand substructures have not been sufficiently understood. To advance the knowledge in this aspect and to aid in the development of improved finite element models of the substructures, this study simultaneously measured the overall driving-point biodynamic response and the distribution of vibration transmissibility at the fingers and back of the hand exposed to a flat plate vibration (as an approximate simulation of the operations of the palm and orbital sanders) and examined the relationship between these two measures of biodynamic responses. Ten subjects (five males and five females) participated in the experiment. A scanning laser vibrometer was used to measure the distributed vibration. This study confirmed that the distributed hand responses generally varied with locations on each finger, vibration frequencies, and applied hand force. Two major resonances were observed in the vibration transmissibility. At the first resonance, the transmitted vibrations at different locations were more or less in phase; hence, this resonance was also observed in the driving-point biodynamic response that measures the overall biodynamic response of the system. The second resonance was observed at the fingers. Because this resonant frequency varied greatly among the fingers and the specific segments of each finger, it is difficult to identify this resonance in the driving-point biodynamic response. The implications of the findings for further model developments and applications are discussed. Relevance to industry This study enhanced the understanding of the biodynamic responses of the fingers and hand exposed to vibrations on a contact surface with a large effective radius such as that found on palm and orbital sanders. The results can also be used to develop and/or validate models of the substructures of the hand-arm system, which can be further used to help design and analyze these tools and associated anti-vibration devices. The results may also be applicable to help develop location-specific frequency weightings to assess the risks of the finger vibration exposure.

Fall-arrest systems (FASs) have been widely applied to provide a safe stop during fall incidents for occupational activities. The mechanical interaction and kinetic energy exchange between the human body and the fall-arrest system during fall impact is one of the most important factors in FAS ergonomic design. In the current study, we developed a systematic approach to evaluate the energy dissipated in the energy absorbing lanyard (EAL) and in the harness/manikin during fall impact. The kinematics of the manikin and EAL during the impact were derived using the arrest-force time histories that were measured experimentally. We applied the proposed method to analyse the experimental data of drop tests at heights of 1.83 and 3.35 m. Our preliminary results indicate that approximately 84-92% of the kinetic energy is dissipated in the EAL system and the remainder is dissipated in the harness/manikin during fall impact. The proposed approach would be useful for the ergonomic design and performance evaluation of an FAS. STATEMENT OF RELEVANCE: Mechanical interaction, especially kinetic energy exchange, between the human body and the fall-arrest system during fall impact is one of the most important factors in the ergonomic design of a fall-arrest system. In the current study, we propose an approach to quantify the kinetic energy dissipated in the energy absorbing lanyard and in the harness/body system during fall impact.