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In this work, NiTi superelastic meshes are manufactured through plasma melting followed by an injection into a mesh ceramic coating mold obtained by the lost wax technique. This is the first time such a manufacturing sequence is reported for NiTi SMA. Focus is given to the feasibility and efficiency of the manufacturing process. The as-cast NiTi meshes were afterward heat-treated and hot-rolled for thickness reduction and to increase malleability. After manufacturing, the meshes’ thermomechanical properties were characterized. Differential scanning calorimetry showed that at room temperature the NiTi meshes can either be used as thermal actuators (using the shape memory effect) or as superelastic devices, depending on whether heating or cooling is performed prior to the application. This behavior leaves great potential for applications in engineering systems and biomedical uses. The superelastic behavior of the NiTi meshes was characterized through tensile tests at room temperature, showing very good cycling stability and strain recovering up to 4%. In the future, microstructural and biocompatibility investigations of the product will be evaluated to optimize the manufacturing process.

This work aimed to produce mechanical components of nickel–titanium shape memory alloys using investment casting processes. Then, in order to validate processing, different designs of nickel–titanium shape memory alloy components as staple implants, Belleville springs, meshes, helical springs, screws and hexagonal honeycombs were produced and submitted to thermal and mechanical characterization. Thermoelastic martensitic transformation of the nickel–titanium shape memory alloy parts was determined by differential scanning calorimetry and electrical resistance with temperature, while the superelastic behaviour was verified by cyclic tensile and compression tests. It has been demonstrated that the employed investment casting processes are suitable to manufacture nickel–titanium shape memory alloy mechanical components with simple and complicated designs as well as functional properties related to phase transformation and superelasticity.

In copper-based shape memory alloys (SMAs), some exceptional phenomena, such as the shape memory effect (SME) or superelasticity (SE), are observable. However, commercial aluminum bronzes, Cu3Al-based alloys, do not present these functional properties (SME and/or SE) in their original state. Thus, since one of the main copper-based SMA systems is the Cu-Al-Ni alloy, this paper aims to analyze the modification of these commercial aluminum bronzes to SMA by the addition small amounts of Cu, Al and/or Ni. These modified bronzes were reprocessed by induction melting and injected by centrifugation into a ceramic coating mold. The modifications were made to determine the nominal composition for a Cu-13,0Al-4,0Ni (%wt) SMA. The effectiveness of the modifications was verified by differential scanning calorimetry (DSC) thermal analysis. All modified Cu-Al-Ni bronzes presented DSC peaks of the thermoelastic martensitic phase transformation, showing that SMA behavior was achieved, while the non-modified bronzes revealed no transformation. These results were supported by Vickers hardness (HV), X-ray diffraction (XRD), semi quantitative composition by EDS analysis and optical microscopy.

This paper presents a thermal and microstructural characterization of Cu87-xAl13Nbx (wt%) high temperature shape memory alloys (HTSMA), with Nb contents ranging from 1 to 3%. The alloys were obtained by arc melting under argon atmosphere. Thermal characterization was performed by differential scanning calorimetry (DSC), revealing that the phase martensitic transformation of all the studied alloys occurs in the range of 200 ºC to 450 ºC. Thermal cycling in this temperature range caused the martensitic transformation to disappear after approximately 6 cycles. However, a new heat treatment at 850 ºC followed by water quenching causes the martensitic transformation to be recovered. Microstructural characterization was performed using optical microscopy (OM) and scanning electron microscopy (SEM), revealing the presence of Nb precipitates in a Cu-Al martensitic matrix, mainly in the Nb-rich compositions. These different microstructures with Nb particles cause a hardness variation that initially decreases between 0.5 %Nb (275HV) and 1.0 %Nb (225HV), then increasing continuously up to 3.0% Nb (380HV).

Shape memory alloy (SMA) helical springs are special mechanical parts that require a previous evaluation of its behavior for application. Therefore, in this paper thermal and mechanical behaviour of superelastic Ni-Ti SMA helical extension springs manufactured by investment casting (IC) are evaluated. Phase transformation temperatures were measured by Electrical Resistance as a function of Temperature (ERT) and Differential Scanning Calorimetry (DSC). Tensile tests were carried out within strain and temperatures ranges. The pitch angle and stiffness of each spring were determined. Results demonstrated that Ni-Ti SMA helical springs produced by IC presented phase transformation corresponding to the superelastic effect (SE). The reversible deformations under tensile test were of the order of 70%. The mechanical behavior as function of temperature revealed a linear relationship between maximum force and spring temperature.

Recent studies have shown that conventional meshes comprising pure titanium and its alloys can be used to assist the recovery of bone fractures in various parts of the human body, such as the face, jaw, skull and knee. In anticipation of an improved efficiency for these applications and other applications, this work analyses the thermomechanical behaviour of a type of metallic mesh that is fabricated with NiTi shape memory alloys (SMAs), which are smart metals that exhibit functional properties, such as the shape memory effect (SME) and superelasticity (SE). The development of NiTi SMA meshes with different cell designs, good mechanical strength and recoverable deformation to replace titanium meshes and enhance biomedical applications (as well as applications in other fields) can be considered a current technological challenge. In this framework, this study aims to perform the fabrication and mechanical characterization of NiTi SMA meshes produced by investment casting with three different cell geometries (circular, hexagonal and square) in two states (as cast and heat treated). The obtained results show that the manufactured meshes present functional properties even in the as-cast state, as thermoelastic phase transformation and deformation recovery on the order of 6% is demonstrated. The results show that between the heat treatment and mesh cell geometry, the latter factor is the most influential factor in the mechanical behaviour of the meshes. A brief numerical simulation of the tensile behaviour of the meshes is used to deepen the analysis of the influence of cell geometry on their mechanical behaviour. Overall, as-cast meshes with circular and square cells present a high stiffness under tension and bending. The produced meshes show enough thermomechanical features to enhance biomedical applications. These results support the replacement of conventional titanium alloys, which do not possess functional properties, with NiTi SMAs.

Shape memory alloys (SMA) are metallic attractive engineering materials due to their capacity to store pre-defined shapes through a thermally induced phase transition from a solid state. This paper aims to evaluate the influence of solubilization thermal treatments on a NiTi shape memory alloy originally fabricated by vacuum induction melting and then reprocessed by plasma melting followed by injection molding (Plasma Skull Push Pull process) into different metal molds (steel, aluminum, brass and copper) in order to compare the thermal properties regarding to its raw state. The thermal treatments of solubilization were carried out at 850°C in different times (2n function, n = 0, 1, 2 and 3, in hours). The influence of solubilizing treatments in the NiTi shape memory alloy was analyzed using the following characterization techniques: Differential Scanning Calorimetry (DSC) and Electrical Resistance as a function of Temperature (ERT). The results demonstrate that the solubilization heat treatments applied on the reprocessed NiTi shape memory alloy through the plasma skull push pull process, provides important changes in the phase transformation of the material. Therefore, it was demonstrated that it is necessary to solubilize the material after melting or remelting the NiTi shape memory alloy via this process to obtain mini-actuators products with homogeneous properties.

Shape Memory Alloys (SMA) metallic materials that change their mechanical and physical properties with temperature variation and mechanical loading, surprising engineers and researchers. In this way, one can develop thermomechanical actuators capable, for example, of generating force by blocking the shape recovery or change the natural frequency of a mechanical system by blocking resonance. The processing of these SMA are countless, each one with its specific limitation and particularity. This study aims to evaluate the influence of rapid solidification of a Ni-Ti SMA that is originally manufactured by Vacuum Induction Melting (VIM) and reprocessed by Plasma Melting (PM) followed by injection molding into different metal molds (steel, brass, aluminum and copper). The influence of such a processing is analyzed through Differential Scanning Calorimetry (DSC) and Electrical Resistance as a function of Temperature (ERT) to determine the effects on transformation temperatures. The results demonstrate that by using the copper mold one can provide greater uniformity of the material properties. Thus, there is the possibility of obtaining different kinds of SMA mini-actuators by PM injection in a copper mold and that includes different shapes and sizes that can be studied further.

The relevant and unique thermomechanical properties of shape memory alloys (SMA) have motivated researches for applications in several fields of engineering. The pseudoelasticity and shape memory effect (SME) are some behaviors displayed by these functional materials. The aim of the current work is the manufacture, physical characterization and investigation of electro-thermomechanical response of a SMA copper-based cylindrical element aiming the development of a smart electrical connector. The cylindrical element was manufactured by plasma melting and injection molding of a CuAlNi based SMA. During thermal activation, the SMA cylindrical element presented satisfactory movement of closure through the recovery of its shape, demonstrating a strong potential to generate normal contact forces useful for electrical connections.