Search

Purpose Fused filament fabrication or fused deposition modeling (FFF/FDM) has as one of its main restrictions the surface quality intrinsic to the process, especially linked to the layer thickness used during manufacture. The purpose of this paper is to study the possibility of improving the surface quality of polylactic acid (PLA) parts manufactured by FFF using the shot blasting technique. Design/methodology/approach The influence of corundum blasting on 0.2 mm layer thickness FDM PLA parts treated with two sizes of abrasive, different exposure times and different incidence pressures. Findings As a result, improvements of almost 80% were obtained in the surface roughness of the pieces with high exposure times, and more than 50% in just 20 s. Originality/value This technique is cheap, versatile and adaptable to different part sizes and geometries. Furthermore, it is a fast and environmentally friendly technique compared to conventional machining or vapor smoothing. Despite this, no previous studies have been carried out to improve the quality of this technology.

We describe a methodology to obtain three-dimensional models of engineered surfaces using scanning electron microscopy and multi-view photogrammetry (3DSEM). For the reconstruction of the 3D models of the surfaces we used freeware available in the cloud. The method was applied to study the surface roughness of metallic samples patterned with parallel grooves by means of laser. The results are compared with measurements obtained using stylus profilometry (PR) and SEM stereo-photogrammetry (SP). The application of 3DSEM is more time demanding than PR or SP, but it provides a more accurate representation of the surfaces. The results obtained with the three techniques are compared by investigating the influence of sampling step on roughness parameters.

DMLS (Direct Metal Laser Sintering) Additive manufacturing allows building topological optimized geometries with good mechanical properties and low weight. These features are appropriated for the aeronautical industry because the reduction of weight involves saving costs per trip. However, the manufacturing cost using SLM (Selective Laser Melting) or DMLS, is also high since titanium alloys powder is expensive. Therefore, this work aims to explore the possibility of using 15-5PH stainless steel powder to balance the mechanical properties, weight and cost of the part.

Ti-5Al-5V-5Mo-3Cr (Ti5553) is a metastable β titanium alloy with a high potential use in the aeronautic industry due to its high strength, excellent hardenability, fracture toughness and high fatigue resistance. However, recent research shows this alloy has a limited weldability. Different welding technologies have been applied in the literature to weld this alloy, such as electron beam welding (EBW), gas tungsten arc welding (GTAW) or laser beam welding (LBW) under keyhole regime. Thus, in tensile tests, joints normally break at the weld zones, the strength of the welds being always lower than that of the base metal. In the present work, a novel approach, based on the application of LBW under conduction regime (with a High-Power Diode Laser, HPDL), has been employed for the first time to weld this alloy. Microstructure, microhardness and strength of obtained welds were analyzed and reported in this paper. LBW under conduction regime (LBW-CR) leads to welds with slightly higher values of Ultimate Tensile Strength (UTS) than those previously obtained with other joining processes, probably due to the higher hardness of the fusion zone and to lower porosity of the weld.

A novel and simple transcription strategy has been designed for the template-synthesis of CePO4 xH2O nanofibers having an improved nanofibrous morphology using a pH-sensitive nanofibrous hydrogel (glycine-alanine lipodipeptide) as structure-directing scaffold. The phosphorylated hydrogel was employed as a template to direct the mineralization of high aspect ratio nanofibrous cerium phosphate, which in-situ formed by diffusion of aqueous CeCl3 and subsequent drying (60 C) and annealing treatments (250, 600 and 900 C). Dried xerogels and annealed CePO4 powders were characterized by conventional thermal and thermogravimetric analysis (DTA/TG), and Wide-Angle X-ray powder diffraction (WAXD) and X-ray powder diffraction (XRD) techniques. A molecular packing model for the formation of the fibrous xerogel template was proposed, in accordance with results from Fourier-Transformed Infrarred (FTIR) and WAXD measurements. The morphology, crystalline structure and composition of CePO4 nanofibers were characterized by electron microscopy techniques (Field-Emission Scanning Electron Microscopy (FE-SEM), Transmission Electron Microscopy/High-Resolution Transmission Electron Microscopy (TEM/HRTEM), and Scanning Transmission Electron Microscopy working in High Angle Annular Dark-Field (STEM-HAADF)) with associated X-ray energy-dispersive detector (EDS) and Scanning Transmission Electron Microscopy-Electron Energy Loss (STEM-EELS) spectroscopies. Noteworthy, this templating approach successfully led to the formation of CePO4 H2O nanofibrous bundles of rather co-aligned and elongated nanofibers (10–20 nm thick and up to ca. 1 m long). The formed nanofibers consisted of hexagonal (P6222) CePO4 nanocrystals (at 60 and 250 C), with a better-grown and more homogeneous fibrous morphology with respect to a reference CePO4 prepared under similar (non-templated) conditions, and transformed into nanofibrous monoclinic monazite (P21/n) around 600 C. The nanofibrous morphology was highly preserved after annealing at 900 C under N2, although collapsed under air conditions. The nanofibrous CePO4 (as-prepared hexagonal and 900 C-annealed monoclinic) exhibited an enhanced UV photo-luminescent emission with respect to non-fibrous homologues.

The nature of the active sites involved in the gold catalyzed Sonogashira cross-coupling reaction between iodobenzene and phenylacetylene, and in the competitive homocoupling reactions, has been investigated by means of DFT calculations, kinetic measurements, and synthesis of catalysts with different gold surface species. Several catalyst models have been theoretically investigated to simulate gold nanoparticles of different size either isolated, supported on inert materials, or supported on CeO2. The mechanistic studies show that 113 dissociation occurs on low coordinated Au-0 atoms present in small gold nanoparticles, either isolated or supported, while PA is preferentially adsorbed and activated on Au delta+ species existing at the metal-support interface. When this occurs, the activation energy of the rate-determining step of the Sonogashira reaction, which has been found experimentally to be the bimolecular coupling, is minimized The product distribution obtained with Au/CeO2 catalysts containing different ratios of Au-0/Au delta+ sites confirms the positive role played by cationic gold in the Sonogashira cross coupling reaction. Importantly, only metallic Au atoms present in gold nanoparticles are required to perform the homocoupling of iodobenzene., Financial support by the Spanish MICINN (CONSOLIDER Ingenio 2010-MULTICAT) and Generalitat Valenciana (PROMETEO project 2088/130) is gratefully acknowledged. R.J. and D.C. thank the Spanish MICINN for postgraduate scolarships, and S.L. thanks ITQ for a postdoctoral fellowship. We thank Red Espanola de Supercomputacion (RES) and Centre de Calcul de la Universitat de Valencia for computational resources and technical assistance.

An electron microscopy study, in combination with modeling and image simulation, of four different reconstituted ferritin samples: recombinant human H and L homopolymers, and H and L heteropolymers of native L-subunit-rich horse spleen and H-subunit-rich human heart ferritins, points out the existence of a correlation between iron core shape and protein shell.

MnOx–CeO2 and Pt(2%)/MnOx–CeO2 catalysts were prepared and investigated in the catalytic wet oxidation (CWO) of phenol. The reaction was carried out in a high-pressure autoclave reactor operating at 140 °C and oxygen partial pressure of 2 MPa. The effect of a reduction pre-treatment at 350 °C on the catalytic performance of both, the platinum catalyst and the bare oxide was studied. Higher activities were found for the reduced catalysts, independently of the presence or absence of Pt. Formation of carbonaceous deposits on the catalytic surface and leaching of manganese was confirmed as the two major deactivation mechanisms occurring in CWO of phenol. The amounts of deposits formed and manganese leached were higher in the case of reduced samples. Different techniques (XRD, HREM, HAADF, EDS, ICP) were used to characterise the chemical and structural changes experimented by the catalysts during reaction. The behaviour of reduced catalysts was found to be associated to the presence of MnO. The formation of this manganese oxide phase during the reduction pre-treatment significantly influenced the catalytic performance and stability of the catalysts under operation conditions.

Ag/gamma-Al2O3 catalysts have been characterized in-depth during different thermo-chemical treatments by in situ diffuse reflectance UV-visible spectroscopy and quasi in situ Transmission Electron Microscopy. The combination of these techniques indicates that sintering and redispersion of silver is clearly observed from the increases and decreases in the absorption band intensity over the range of 250-600 nm due to the presence of silver clusters and silver nanoparticles. These results allow us to study the effect of the reaction feed on the metal dispersion at different operation conditions and discuss the formation of active sites during the selective catalytic reduction of O-2 with excess H-2 in the presence of unsaturated hydrocarbons. In this case high catalytic activity and selectivity toward the oxygen removal was achieved for this catalyst. (C) 2010 Elsevier B.V. All rights reserved.

A strong focus on Superparamagnetic Iron Oxide Nanoparticles (SPIOs) has been appreciated recently especially for their use in Magnetic Resonance Imaging (MRI). However, some questions are being raised over these particles due to their long-term toxicity related to the production of toxic free iron during their biodegradation. Here we show by Electron Microscopy how SPIOs (P904) (Guerbet, Paris) are degraded after they are taken up by macrophages, so that iron from the SPIO core is progressively incorporated into the iron-storing protein ferritin (a nontoxic form of iron).