1. Failure Investigation of the H301 Tubes For Thermal Cracker Heater
- Author
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Mohd bin Harun, Hafizal Yazid, Zaiton Selamat, Mohd Shariff Sattar, Muhamad Jalil, H. B. Senin, G. Carini, J. B. Abdullah, and D. A. Bradley
- Subjects
Materials science ,Metallurgy ,Oxide ,Fraction (chemistry) ,Microstructure ,Metal ,Cracking ,chemistry.chemical_compound ,chemistry ,visual_art ,Thermal ,visual_art.visual_art_medium ,Tube (fluid conveyance) ,Composite material ,Layer (electronics) - Abstract
H‐301 tubes for thermal cracking heater were subjected to metallurgical analysis on 2nd October 2007. Results of this analysis indicate that these tubes are of ASTM A355P5 specification. A hard oxide layer formed on the outer surface that is exposed to high temperature and the hardness value on this surface was 250 HB30. The hardness value of other part of the metal was 128.5 HB30. The inner surface was deposited with by‐product of cracking process. The tube expanded in the direction of tube axis causing a little bend to this tube. The change in metal thickness was considered insignificant. Difference in hardness between exposed and new tube was only 10 HB30, which means that the difference in mechanical properties between these tubes were very small. According to the class of damage, the microstructure is still in the class between C and D. This means that only 2.5%—10% of life fraction the material has been consumed. Thus, the remaining life of the tube is about 90%. Based on these results, the tube still may be used for another 10 to 15 years if operating temperatures are in the recommended ranges (400–550°C).
- Published
- 2008