1. Design and analysis of new compound journal bearing.
- Author
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Nadhim, Nadhim N. and Ismail, Mahmud. R.
- Subjects
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JOURNAL bearings , *FINITE difference method , *THRUST bearings , *PARTIAL differential equations , *STRAINS & stresses (Mechanics) , *FINITE element method , *MECHANICAL stress analysis , *FRICTION - Abstract
Journal bearing is one of the most important mechanical parts which can vastly be found in any application of mechanical camcorders such as engine, roterdynamic, aerodynamic and many more. One of the main performance related problems that this mechanical part may encounter during its service life is due to friction and wear over a short period of time, especially at high speeds, a one of the main challenges was to keep the shaft running efficiently for another hours. Many designs and modifications are attempted by researchers to improve certain specifications of the journal. In this construction a new design of the magazine bearing system was developed. It consists of three floors; the second is the bearing (internal and external) and the third is the thrust bearing. All three bearing units are combined into a single case as a magazine assembly. In this configuration, two hydrodynamic pressure profiles can be generated around the inner and outer fluid films in the circumferential direction and one in the axial direction. To predict the journal parameters, a mathematical model for the new magazine bearing design was developed using Reynolds' hydrodynamic equations. Lubrication in two dimensions. The governing partial differential equation was solved using Finite Difference method via MATLAB software. The main bearing parameters such as pressure, load capacity, friction force and so on are evaluated and their effect on journal geometry and operating conditions are investigated. A sample journal model was fabricated using CNC machine and tested experimentally with specially made testing rig, Vibration characteristics and stability of the journal are analyzed and studied also. The stress analysis of the journal housing are performed by using Finite Element method and excited by ANSYS 14. The effect of using Nano additive to the lubricant oil is studied both theoretically and experimentally. The preliminary results of this work indicated that the new suggested journal can significantly increase the ability of withstanding higher pressure and carrying load by about 23.60% and 12.90% respectively more than the traditional journal. Furthermore it exhibits less friction and higher critical operating speed. Using oil with Nano-particles can reduce friction by 16% with higher temperature operation. The optimum design conditions are occurred at 0.92 eccentricity ratio and 0.5 compound size ratio. [ABSTRACT FROM AUTHOR]
- Published
- 2022