144 results on '"Irawan, Yudy Surya"'
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2. Comparative microstructure characteristics and properties of arc-sprayed Fe-based and HVOF-sprayed Ni-based coatings on ASME SA 210 C steel tube
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Widjajanto, Teguh, Darmadi, Djarot B., Irawan, Yudy Surya, and Gapsari, Femiana
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- 2023
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3. Energy absorption and deformation pattern of honeycomb hybrid crash box under frontal load.
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Astuti, Fina Andika Frida, Choiron, Moch. Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
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HONEYCOMB structures ,CARBON-based materials ,ALUMINUM tubes ,ABSORPTION ,3-D printers ,THREE-dimensional printing ,COMPOSITE columns ,CONCRETE-filled tubes ,POLYLACTIC acid - Abstract
Many studies on crash box design focus on improving energy absorption performance in case of collision. Studies on crash box design are inspired by nature, one of which is the honeycomb design structure. The development of 3D printer technology greatly supports the production of complex designs. Polylactic acid (PLA) material with a carbon base has an opportunity as an alternative material for hybrid crash boxes. This study aims to determine the energy absorption and deformation pattern of the honeycomb hybrid crash box design. The crash box outer wall has a tube cross-section using aluminum and honeycomb filled with PLA carbon filament material. The crash box models are varied as a Circular Tube (CT), Honeycomb Structure (HS), and Honeycomb Hybrid Crash Box (HHC). The quasi-static test is used with a speed of 5 mm/min. Based on the results, it can be seen that the deformation pattern of the honeycomb hybrid crash box on the circular aluminum tube is concertina mode. The honeycomb-filled structure produces mixed mode and support by entering folding on a circular aluminum tube. Energy absorption of the HHC design increased by 17.95% compared with the sum of absorption energy of CT and HS. The energy absorption of the Honeycomb Hybrid Crash Box (HHC) increases because there is no fracture of the Honeycomb Structure (HS). This capability is due to the interaction effect between CT and HS. This model proves that using honeycomb filled increases the energy absorption of the hybrid crash box. [ABSTRACT FROM AUTHOR]
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- 2024
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4. Crashworthiness Performance of Circular Hybrid Crash Box with Friction Model Due to Axial Load
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Wakhidah, Delia Hani, Choiron, Moch Agus, Purnowidodo, Anindito, Irawan, Yudy Surya, Wakhidah, Delia Hani, Choiron, Moch Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
- Abstract
In the previous study, hybrid crash box combines low-density and high-strength of composite materials with aluminium materials had been developed. In this study, circular hybrid crash box with friction model is investigated. Crash box design is modelled by using computer simulation with ANSYS Workbench. Composite Carbon Toray T300 – Epoxy Resin (CCE) and metal Aluminium Alloy 6063 (AA6063) is used as hybrid crash box material. Axial loading with a speed of 10 m/s is applied to circular hybrid crash box model by using impactor with mass of 100 kg. The orientation angle of composite lay-up and hybrid material configuration with two models of friction was running as 16 models. Energy absorption and deformation pattern were observed to determine crashworthiness performance. Based on the results, it can be denoted that the Al-Ko45 with friction model of 0,68 shows largest energy absorption of 7,53 kJ with specific energy absorption of 32,552 kJ/kg. The deformation pattern produces mixed mode with progressive crushing folding that can enhance energy absorption
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- 2024
5. INTEGRATION OF TAGUCHI AND PROMETHEE FOR CNC MILLING MACHINING PARAMETER OPTIMIZATION ON AA6061
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Ihsan, Muhammad Alif, primary, Sumantri, Yeni, additional, and Irawan, Yudy Surya, additional
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- 2024
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6. Simulation of Dissimilar (Al1100-Cu) Friction Stir Welding Using Convection Coefficient between Workpiece and Backing Plate Based on its Deformation
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Robbany, Fathi, primary, Darmadi, Djarot B., additional, Irawan, Yudy Surya, additional, Choiron, Moch Agus, additional, and Setiawan, Widia, additional
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- 2024
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7. PENGARUH KATALIS CaCO3 PADA PROSES PACK CARBURIZING TERHADAP KEKERASAN BAJA KARBON, A REVIEW
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Achmadi, Achmadi, primary, Widodo, Teguh Dwi, additional, and Irawan, Yudy Surya, additional
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- 2023
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8. Experimental and computer simulation of circular crash box under axial crushing.
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Wakhidah, Delia Hani, Choiron, Moch Agus, and Irawan, Yudy Surya
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COMPUTER simulation ,ALUMINUM alloys ,GEOMETRIC modeling ,COMPRESSION loads ,COMPOSITE columns - Abstract
This study investigates the deformation pattern and absorbed energy in a circular crash box under axial crushing. The crash box model used circular cross section with AA6063 Aluminum Alloy material. Using a Universal Testing Machine and reversing the loading direction for a compression test, experimental testing was performed. ANSYS Workbench software is chosen and used for simulation step, followed by geometry model is assumed as rigid material which cannot be deformed. Crash box material assuming as bilinear isotropic hardening. Bilinear isotropic hardening model is commonly used in numerical simulation as plastic-elastic properties represented by two linear lines. Also, the bottom of the crash box is defined as fixed support. Referring to experimental and simulation results, its shows that the deformation pattern in both tests has a uniform deformation pattern, namely the concertina mode. The amount of energy absorption in the computer simulation is 3746.5 kJ and the experimental is 4035 kJ. Both tests also produced identical results with error percentages under 10% for the Energy Absorption (EA), Specific Energy Absorption (SEA), Mean Crushing Force (Pmean), Peak Crushing Force (PCF), and Crushing Force Efficiency (CFE) values. [ABSTRACT FROM AUTHOR]
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- 2024
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9. Crashworthiness Performance of Circular Hybrid Crash Box Due to Axial Load.
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Wakhidah, Delia Hani, Choiron, Moch. Agus, Purnowidodo, Anindito, and Irawan, Yudy Surya
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- 2024
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10. ENERGY ABSORPTION AND DEFORMATION PATTERN OF CIRCULAR HYBRID CRASH BOX SUBJECTED TO FRONTAL LOAD.
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WAKHIDAH, DELIA HANI, CHOIRON, MOCH. AGUS, IRAWAN, YUDY SURYA, and PURNOWIDODO, ANINDITO
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Crashworthiness is related to the ability of a structure to reduce the effects of a collision risk of injury to passengers and the risk of damage to vital parts of the vehicle. Geometry design of crash box is one important parameter to increase crashworthiness performance by increasing energy absorption through progressive deformation. In previous studies, circular crash box absorbed higher energy than other geometry design. Besides that, another parameter is material design. In other studies, the hybrid model absorbs more energy with a less increasing mass. Hybrid crash box combine low-density and high-strength of composite materials with aluminium materials are affordable and ductile to increase energy absorption. This study aims to develop circular hybrid crash box by variating fibre orientation angle of composite and hybrid material configuration. Crash box design is investigated by using computer simulation with ANSYS Workbench. The crash box materials used are Carbon Toray T300 - Epoxy Resin (CCE) and Aluminium Alloy 6063 (AA6063). Eight of circular hybrid crash box models subjected to axial loading with a speed of 10 m/s. The frontal loading is modelled by setting impactor with mass of 100 kg. Energy absorption and deformation pattern were observed. The results showed that the Al-Ko45 model with orientation angle [45/- 45,-45/45]5 and hybrid material configuration of composite inside has highest energy absorption of 8.24 kJ. The deformation pattern in the aluminium part is mixed of concertina at the first stage then continued by diamond pattern, The deformation composite part is dominated by local buckling with transverse shearing. The fractions or folds of composite is functions like foamfilled filling folds of aluminium deformation to initiate progressive crushing folding that can increase the crashworthiness characteristic as the energy absorption. [ABSTRACT FROM AUTHOR]
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- 2024
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11. PENGARUH TEMPERATUR CETAKAN TERHADAP STRUKTUR MIKRO DAN KEKERASAN PISTON HASIL PENGECORAN MENGGUNAKAN 3D PRINTING
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Andriani, Devi, primary, Suprapto, Wahyono, additional, Irawan, Yudy Surya, additional, and Sunarso, Alfeus, additional
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- 2023
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12. The effect of hold-melt time of micro-regime precipitation size and hardness in Al-Cu alloy
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Suprapto, Wahyono, primary, Irawan, Yudy Surya, additional, Suparman, Sudjito, additional, Amrullah, Muhammad Rafi, additional, Auliasyah, Pratama, additional, and Ramdhani, Aditya Rafi, additional
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- 2023
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13. COMPUTER SIMULATION INVESTIGATION OF CRASH BOX DESIGN AS SAFETY-PROTECTION TECHNOLOGY FOR INDONESIA HIGH SPEED TRAIN
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Musyaffa, Dzikri Amali, primary, Choiron, Moch. Agus, additional, Irawan, Yudy Surya, additional, Hidayati, Nafisah Arina, additional, Taryono, Taryono, additional, and Gorbatyuk, Sergey, additional
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- 2023
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14. Failure Analysis of Tube Coating in Circulating Fluidized Bed (CFB) Boiler
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Widjajanto, Teguh, primary, Darmadi, Djarot B., additional, Irawan, Yudy Surya, additional, and Gapsari, Femiana, additional
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- 2023
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15. Impact fracture toughness evaluation by essential work of fracture method in high density polyethylene filled with zeolite
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Purnomo, Soenoko Rudy, Suprapto Agus, and Irawan Yudy Surya
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impact ,high density polyethylene ,zeolite ,facture toughness ,essential work of fracture ,Engineering (General). Civil engineering (General) ,TA1-2040 ,Mechanics of engineering. Applied mechanics ,TA349-359 - Abstract
The impact fracture toughness of zeolite reinforced high density polyethylene (HDPE) composites which were prepared by an injection molding has been investigated using essential work of fracture (EWF) concept. The Charpy impact tests were carried out on single-edge-notched bending specimens under velocity of 3.4 m s-1. The results showed that the composites with 5 wt.% zeolite had the highest fracture initiation energy because of the toughening effect of zeolite addition. The composites with zeolite content more than 5 wt.% consumed less energy to initiate fracture than that of pure HDPE. However, the energy for propagated fracture decreased by the presence of zeolite and progressively decreased with increasing the zeolite content in the HDPE matrix. This was due to the addition of zeolite particles restricting shear yielding of the composite matrix resulting in lower energy absorption during short impact testing period.
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- 2016
16. The effect of immersion of coconut fibers in lime water on the tensile strength of composite materials.
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Sutrisno, Soenoko, Rudy, Irawan, Yudy Surya, and Widodo, Teguh Dwi
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NATURAL fibers ,CALCIUM hydroxide ,COMPOSITE materials ,STRENGTH of materials ,TENSILE strength ,COCONUT - Abstract
The existence of natural fiber (coconut fiber) in Indonesia is quite abundant and has not been utilized optimally. With these abundant natural resources, it is necessary to conduct research on the benefits of natural fibers as reinforcement in composite materials. Alkalization treatment is a method to improve fiber and matrix compatibility. The purpose of this study was to analyze the effect of treatment of coco fiber soaked in limestone water as a reinforcement for composite materials. Limestone water is used as a fiber alkalizing medium. Limestone water is used as an effort to clean the surface of the fiber and make the fiber stronger. The research method used is the hands lay-up method. As follows the first coconut coir without treatment and treatment 4, 8, 12, 16, and 20 hours of immersion, with a fixed variation of 5% limestone and a constant variation of 20% coconut coir fiber. Then each treatment specimen was molded into a composite according to the ASTM D638 tensile test standard. The results showed that the composite reinforced with coconut fiber with 8 hours of immersion had a better tensile strength than the others, namely 98.46 MPa. While the composites with 0, 4, 12, 16, and 20 hours of immersion respectively were 90.34 MPa, 95.76 MPa, 97.356 MPa, 96.87 MPa, and 94,151 MPa. This shows that the fiber with 8 hours of immersion, the fiber becomes stronger and the bond between the fiber and the matrix occurs well. [ABSTRACT FROM AUTHOR]
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- 2023
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17. MULTI-OBJECTIVE DESIGN OF HONEYCOMB HYBRID CRASH BOX UNDER FRONTAL LOADING.
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ASTUTI, FINA ANDIKA FRIDA, CHOIRON, MOCH. AGUS, PURNOWIDODO, ANINDITO, and IRAWAN, YUDY SURYA
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HONEYCOMB structures ,HONEYCOMBS ,MODEL validation - Abstract
This research aims to obtain the optimal honeycomb hybrid crash box design. Finite elements, parametric studies, and multi-objective optimization are carried out sequentially. Parametric studies are carried out to obtain important parameters to increase energy absorption and minimize mass. The effect of structure angle, honeycomb side length, and structure thickness are selected as the design parameter. Energy absorption and crash box mass are observed as design responses. Based on the results, it can be determined the optimal design from multi-objective optimization is angle structure of 21.1310, side length of 8.006 mm, and thickness of 1.2 mm. The model validation results for the optimal solution are appropriate; it is characterized by a honeycomb-filled structure that supports the folding of the outer wall of the crash box. [ABSTRACT FROM AUTHOR]
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- 2023
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18. Вплив обробки кокосового волокна в середовищі вапнякової води на поверхню волокна, змочуваність і міцність на зсув на поверхні розділу
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Sutrisno, Sutrisno, Soenoko, Rudy, Irawan, Yudy Surya, and Widodo, Teguh Dwi
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immersion ,прочность на сдвиг на поверхности раздела ,Material Science ,кокосовое волокно ,кокосове волокно ,wettability ,interfacial shear strength ,поверхневе волокно ,смачиваемость ,surface fiber ,змочуваність ,погружение ,известняк ,вапняк ,міцність на зсув на поверхні розділу ,limestone ,поверхностное волокно ,занурення ,coconut fiber - Abstract
The development of technology has increased the need for composite materials, where the technology of composite materials with natural fiber reinforcement is growing. The existence of natural fiber is very abundant, and it has not been fully utilized. Until now, the use of coconut fiber was still limited to the furniture and household handicraft industries. Coconut coir fiber has the potential as a raw material for composite materials. The lack of strength of the bonds is due to the hydrophobic fiber, and the fiber surface is less rough, and dirty. This study evaluates the coir surface characteristic of the fiber and its bounding with the polyester matrix after being treated by limestone water. The scanning electron microscope was used for observing fiber surfaces and surface matrix. The wettability test to observe fiber surface energy was performed. Interface shear strength to evaluate the bonds between fibers and matrix was determined. Coconut coir fibers were immersed in limestone water, with a 5 % percentage of limestone and time variations of 0, 4, 8, 12, 16, and 20 hours. The scanning microscope electron observations of fibers show that the fiber surface tends to be clean, rough, and grooved. The highest surface energy was obtained at 40.74 mN/m during the limestone water immersion for 8 hours. The highest value of the interface shear strength between the fiber and the matrix is 3.80 MPa during 8-hour immersion, 0, 4, 12, 16, and 20-hour immersion, respectively, 3.02, 3.09, 3.52, 3.47, and 4.40 MPa. The results showed that coir fiber with limestone water immersion for 8 hours had a clean, rough, and grooved surface so that the bond between the fiber and matrix was better. This research shows that limestone water can be used as a fiber treatment medium which was natural, Развитие технологии привело к увеличению потребности в композитных материалах, в частности с армированием натуральными волокнами. Существует большое количество натуральных волокон, и они не используются в полной мере. До сих пор использование кокосового волокна ограничивалось мебельной промышленностью и ремесленным производством. В качестве сырья для композитных материалов может использоваться волокно кокосовой койры. Недостаточная прочность связей обусловлена гидрофобностью волокна, а поверхность волокна менее шероховата и грязная. В данном исследовании оценивается характеристика поверхности волокна койры и его связывание с полиэфирной матрицей после обработки известняковой водой. Для изучения поверхностей волокон и поверхностной матрицы использовался растровый электронный микроскоп. Было проведено испытание на смачиваемость Для изучения поверхностной энергии волокна. Для оценки связей между волокнами и матрицей была определена прочность на сдвиг на поверхности раздела. Волокна кокосовой койры погружали в известняковую воду с 5 %-ным содержанием известняка на 0, 4, 8, 12, 16, и 20 часов. Исследование волокон с помощью растрового электронного микроскопа показывает, что поверхность волокон обычно чистая, шероховатая и рифленая. Наибольшая поверхностная энергия была получена на уровне 40,74 мН/м при погружении в известняковую воду на 8 часов. Наибольшее значение прочности на сдвиг на поверхности раздела волокна и матрицы составляет 3,80 МПа при 8-часовом погружении, при 0, 4, 12, 16 и 20-часовом погружении соответственно 3,02, 3,09, 3,52, 3,47 и 4,40 МПа. Результаты показали, что после погружения в известняковую воду на 8 часов кокосовое волокно имело чистую, шероховатую и рифленую поверхность, таким образом связь между волокном и матрицей была лучше. Данное исследование показывает, что известняковая вода может использоваться в качестве естественной среды для обработки волокон, Розвиток технології призвів до збільшення необхідності в композитних матеріалах, зокрема з армуванням натуральними волокнами. Існує велика кількість натуральних волокон, і вони не використовуються в повній мірі. До цих пір використання кокосового волокна обмежувалося меблевою промисловістю і ремісничим виробництвом. В якості сировини для композитних матеріалів може використовуватися волокно кокосової койри. Недостатня міцність зв'язків обумовлена гідрофобністю волокна, а поверхня волокна менш шорстка і брудна. У даному дослідженні оцінюється характеристика поверхні волокна койри і його зв'язування з поліефірною матрицею після обробки вапняковою водою. Для вивчення поверхонь волокон і поверхневої матриці використовувався растровий електронний мікроскоп. Було проведено випробування на змочуваність для вивчення поверхневої енергії волокна. Для оцінки зв'язків між волокнами і матрицею була визначена міцність на зсув на поверхні розділу. Волокна кокосової койри занурювали у вапнякову воду з 5 %-ним вмістом вапняку на 0, 4, 8, 12, 16, і 20 годин. Дослідження волокон за допомогою растрового електронного мікроскопа показує, що поверхня волокон зазвичай чиста, шорстка і рифлена. Найбільша поверхнева енергія була отримана на рівні 40,74 мН/м при зануренні у вапнякову воду на 8 годин. Найбільше значення міцності на зсув на поверхні розділу волокна і матриці становить 3,80 МПа при 8-годинному зануренні, при 0, 4, 12, 16 і 20-годинному зануренні відповідно 3,02, 3,09, 3,52, 3,47 і 4,40 МПа. Результати показали, що після занурення у вапнякову воду на 8 годин кокосове волокно мало чисту, шорстку і рифлену поверхню, таким чином зв'язок між волокном і матрицею був краще. Дане дослідження показує, що вапнякова вода може використовуватися в якості природного середовища для обробки волокон
- Published
- 2021
19. The comparison pack carburizing-nitriding SUS 316 with gas type Welding Grade and Ultra High Purity
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Sulistiyono, Bambang, primary, Irawan, Yudy Surya, additional, Suprapto, Agus, additional, and Soenoko, Rudy, additional
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- 2021
- Full Text
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20. Tensile strength and thermal cycle analysis of AA6061 friction weld joints with different diameters and various friction times
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Irawan, Yudy Surya, primary, Choiron, Moch Agus, additional, and Suprapto, Wahyono, additional
- Published
- 2021
- Full Text
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21. The effect of LFG plasma sputtering power on hardness of carbon thin films on SKD11 steel using target material from battery carbon rods
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Purkuncoro, Aladin Eko, Soenoko, Rudy, Santjojo, Dionysius Joseph Djoko Herry, and Irawan, Yudy Surya
- Subjects
SKD11 Steel ,plasma sputtering ,battery rods ,power ,LGF ,hardness ,argon ,deposition ,thin films ,carbon ,сталь SKD11 ,плазменное напыление ,аккумуляторные стержни ,мощность ,твердость ,аргон ,осаждение ,тонкие пленки ,углерод ,fungi ,плазмове напилення ,акумуляторні стрижні ,потужність ,твердість ,осадження ,тонкі плівки ,вуглець ,UDC 621 - Abstract
Battery waste is one of waste that can damage the environment and there has not been much good processing in Indonesia. Even though, battery waste contains carbon which can be used as a target material for deposition of carbon films using plasma sputtering. The focus of this research is to determine the effect and optimum power value of plasma argon generation, so that the power generation value can produce the highest hardness value of SKD11 steel can be obtained. The method used as plasma is argon gas. Argon plasma is generated by using a 40 kHz LGF. Thin film of carbon synthesize on SKD11 steel was tested to determine the value of hardness using micro hardness Vickers. Based on the experimental result, the optimum power treatment obtained at 340 Watt with the highest average hardness value is 316.7 HV. Based on SEM-EDX observation, it can be described that comparison of atomic carbon from carbon rods without treatment (1.5 %) and carbon thin films on SKD11 with optimum power treatment (13.36 %) show different value. Number of atomic carbon of thin films on SKD11 with power treatment more higher than atomic carbon of carbon rods without treatment, it causes higher hardness value of thin films on SKD11 steel after plasma sputtering treatment on optimum power parameters than SKD11 steel without treatment. SKD11 steel that has a high hardness value used as dies, forming, and cutting that requires high hardness performance, Аккумуляторные отходы – это отходы, которые могут нанести вред окружающей среде, и в Индонезии до сих пор не налажена их качественная переработка. Хотя отходы батарей содержат углерод, который может быть использован в качестве целевого материала для осаждения углеродных пленок с использованием плазменного распыления. Целью данного исследования является определение эффекта и оптимального значения мощности генерации плазменного аргона для получения максимальное значение твердости стали SKD11, обеспечивающее выработку мощности. В данном методе используется плазма в виде аргона. Аргоновая плазма генерируется с использованием LGF 40 кГц. Тонкая пленка углерода, синтезируемая на стали SKD11, была испытана для определения величины твердости с использованием микротвердости по Виккерсу. Исходя из результатов эксперимента, оптимальная мощность, полученная при 340 Вт с самым высоким средним значением твердости, составляет 316,7 HV. Основываясь на наблюдении SEM-EDX, можно описать, что сравнение атомарного углерода из углеродных стержней без обработки (1,5 %) и углеродных тонких пленок на SKD11 с оптимальной энергетической обработкой (13,36 %) показывает разные значения. Количество атомарного углерода тонких пленок на SKD11 с энергетической обработкой выше, чем у атомарного углерода углеродных стержней без обработки, обусловливает более высокое значение твердости тонких пленок на стали SKD11 после обработки плазменным напылением по оптимальным энергетическим параметрам, чем у стали SKD11 без обработки. Сталь SKD11, имеющая высокое значение твердости, используемая в качестве штампов и резки, требует высоких показателей твердости, Акумуляторні відходи - це відходи, які можуть завдати шкоди навколишньому середовищу, і в Індонезії досі не налагоджена їх якісна переробка. Хоча відходи батарей містять вуглець, який може бути використаний в якості цільового матеріалу для осадження вуглецевих плівок з використанням плазмового розпилення. Метою даного дослідження є визначення ефекту і оптимального значення потужності генерації плазмового аргону для отримання максимального значення твердості стали SKD11, що забезпечує вироблення потужності. В даному методі використовується плазма у вигляді аргону. Аргонова плазма генерується з використанням LGF 40 кГц. Тонка плівка вуглецю, що синтезується на сталі SKD11, була випробувана для визначення величини твердості з використанням мікротвердості по Віккерсу. Виходячи з результатів експерименту, оптимальна потужність, отримана при 340 Вт з найвищим середнім значенням твердості, становить 316,7 HV. Ґрунтуючись на спостереженні SEM-EDX, можна описати, що порівняння атомарного вуглецю з вуглецевих стрижнів без обробки (1,5%) і вуглецевих тонких плівок на SKD11 з оптимальною енергетичної обробкою (13,36%) показує різні значення. Кількість атомарного вуглецю тонких плівок на SKD11 з енергетичної обробкою вище, ніж у атомарного вуглецю вуглецевих стрижнів без обробки, обумовлює більш високе значення твердості тонких плівок на сталі SKD11 після обробки плазмовим напиленням за оптимальними енергетичними параметрами, ніж у сталі SKD11 без обробки. Сталь SKD11, що має високе значення твердості, що використовується в якості штампів і різання, вимагає високих показників твердості
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- 2020
22. Temperature cycle analysis of A6061-AISI304 dissimilar metal continuous drive friction welding
- Author
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Suwanda, Totok; Universitas Muhammadiyah Yogyakarta Jl. Brawijaya, Kasihan, Bantul, Yogyakarta 55183, Indonesia, Soenoko, Rudy; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Choiron, Moch Agus; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Suwanda, Totok; Universitas Muhammadiyah Yogyakarta Jl. Brawijaya, Kasihan, Bantul, Yogyakarta 55183, Indonesia, Soenoko, Rudy; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145, and Choiron, Moch Agus; Brawijaya University Jl. MayjenHaryono, 167, Malang, Indonesia, 65145
- Abstract
In the previous study, Continuous Drive Friction Welding (CDFW) had been investigated to determine the strength of joining, burn off, and temperature distribution. In this study, Dissimilar Metal CDFW was studied to assess temperature cycle analysis. Aluminum 6061 (A6061) workpiece was fixed, and an AISI 304 was rotated at 1,000 rpm. The temperature distribution was measured by using an OMEGA Thermocouple Data Logger. The thermocouple was installed near joining location 5 mm distance from the joint. In the computer simulation, the geometry of CDFW was designed using ANSYS Design Modeler. Computer simulation with transient thermal combined with static structural analysis was modeled by using ANSYS academic version Rel. 18.1. The boundary condition was set based on the experimental condition, where the Aluminum 6061 was fixed, and the AISI 304 was rotated at 1,000 rpm. Based on the experimental results, the temperature profile as the outer surface of the distance of the center of the joint location can be measured. From the simulation results, it can be seen that the temperature cycle profile is the same trend with experimental results. The mechanical properties provided that this phenomenon is shown in the characteristics of tensile strength, microstructure and hardness test as model analysis to denote the connection from temperature cycle profile with mechanical properties test results. Microstructure observation revealed that there is no significant difference in grain size and grain shape on the stainless steel side. Computer simulation results showed that the welded aluminum-stainless steel joint shows marks of heat affected zone near the weld interface only on the aluminum side, and this was confirmed by experimental results
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- 2020
23. The effect of LFG plasma sputtering power on hardness of carbon thin films on SKD11 steel using target material from battery carbon rods
- Author
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Purkuncoro, Aladin Eko; Institute Technology of Nasional Malang Jl. Bendungan Sigura-gura No. 2, Malang, Indonesia, 65145, Soenoko, Rudy; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145, Santjojo, Dionysius Joseph Djoko Herry; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145, Purkuncoro, Aladin Eko; Institute Technology of Nasional Malang Jl. Bendungan Sigura-gura No. 2, Malang, Indonesia, 65145, Soenoko, Rudy; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145, Santjojo, Dionysius Joseph Djoko Herry; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145, and Irawan, Yudy Surya; Brawijaya University Jl. Mayjend Haryono, 167, Malang, Indonesia, 65145
- Abstract
Battery waste is one of waste that can damage the environment and there has not been much good processing in Indonesia. Even though, battery waste contains carbon which can be used as a target material for deposition of carbon films using plasma sputtering. The focus of this research is to determine the effect and optimum power value of plasma argon generation, so that the power generation value can produce the highest hardness value of SKD11 steel can be obtained. The method used as plasma is argon gas. Argon plasma is generated by using a 40 kHz LGF. Thin film of carbon synthesize on SKD11 steel was tested to determine the value of hardness using micro hardness Vickers. Based on the experimental result, the optimum power treatment obtained at 340 Watt with the highest average hardness value is 316.7 HV. Based on SEM-EDX observation, it can be described that comparison of atomic carbon from carbon rods without treatment (1.5 %) and carbon thin films on SKD11 with optimum power treatment (13.36 %) show different value. Number of atomic carbon of thin films on SKD11 with power treatment more higher than atomic carbon of carbon rods without treatment, it causes higher hardness value of thin films on SKD11 steel after plasma sputtering treatment on optimum power parameters than SKD11 steel without treatment. SKD11 steel that has a high hardness value used as dies, forming, and cutting that requires high hardness performance, Аккумуляторные отходы – это отходы, которые могут нанести вред окружающей среде, и в Индонезии до сих пор не налажена их качественная переработка. Хотя отходы батарей содержат углерод, который может быть использован в качестве целевого материала для осаждения углеродных пленок с использованием плазменного распыления. Целью данного исследования является определение эффекта и оптимального значения мощности генерации плазменного аргона для получения максимальное значение твердости стали SKD11, обеспечивающее выработку мощности. В данном методе используется плазма в виде аргона. Аргоновая плазма генерируется с использованием LGF 40 кГц. Тонкая пленка углерода, синтезируемая на стали SKD11, была испытана для определения величины твердости с использованием микротвердости по Виккерсу. Исходя из результатов эксперимента, оптимальная мощность, полученная при 340 Вт с самым высоким средним значением твердости, составляет 316,7 HV. Основываясь на наблюдении SEM-EDX, можно описать, что сравнение атомарного углерода из углеродных стержней без обработки (1,5 %) и углеродных тонких пленок на SKD11 с оптимальной энергетической обработкой (13,36 %) показывает разные значения. Количество атомарного углерода тонких пленок на SKD11 с энергетической обработкой выше, чем у атомарного углерода углеродных стержней без обработки, обусловливает более высокое значение твердости тонких пленок на стали SKD11 после обработки плазменным напылением по оптимальным энергетическим параметрам, чем у стали SKD11 без обработки. Сталь SKD11, имеющая высокое значение твердости, используемая в качестве штампов и резки, требует высоких показателей твердости, Акумуляторні відходи - це відходи, які можуть завдати шкоди навколишньому середовищу, і в Індонезії досі не налагоджена їх якісна переробка. Хоча відходи батарей містять вуглець, який може бути використаний в якості цільового матеріалу для осадження вуглецевих плівок з використанням плазмового розпилення. Метою даного дослідження є визначення ефекту і оптимального значення потужності генерації плазмового аргону для отримання максимального значення твердості стали SKD11, що забезпечує вироблення потужності. В даному методі використовується плазма у вигляді аргону. Аргонова плазма генерується з використанням LGF 40 кГц. Тонка плівка вуглецю, що синтезується на сталі SKD11, була випробувана для визначення величини твердості з використанням мікротвердості по Віккерсу. Виходячи з результатів експерименту, оптимальна потужність, отримана при 340 Вт з найвищим середнім значенням твердості, становить 316,7 HV. Ґрунтуючись на спостереженні SEM-EDX, можна описати, що порівняння атомарного вуглецю з вуглецевих стрижнів без обробки (1,5%) і вуглецевих тонких плівок на SKD11 з оптимальною енергетичної обробкою (13,36%) показує різні значення. Кількість атомарного вуглецю тонких плівок на SKD11 з енергетичної обробкою вище, ніж у атомарного вуглецю вуглецевих стрижнів без обробки, обумовлює більш високе значення твердості тонких плівок на сталі SKD11 після обробки плазмовим напиленням за оптимальними енергетичними параметрами, ніж у сталі SKD11 без обробки. Сталь SKD11, що має високе значення твердості, що використовується в якості штампів і різання, вимагає високих показників твердості
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- 2020
24. Effect of target-substrate distance on thickness and hardness of carbon thin films on SKD11 steel using target material from battery carbon rods
- Author
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Purkuncoro, Aladin Eko, primary, Soenoko, Rudy, additional, Santjojo, Dionysius Joseph Djoko Herry, additional, and Irawan, Yudy Surya, additional
- Published
- 2021
- Full Text
- View/download PDF
25. Effect of coconut fiber treatment with limestone water media on the fiber surface, wettability, and interface shear strength
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Sutrisno, Sutrisno, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Widodo, Teguh Dwi, additional
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- 2021
- Full Text
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26. Corrosion Resistance Analysis of Al-Cu, Al-Zn and Al-Cu-Zn Alloys
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Suprapto, Wahyono, Zuliantoni, Setyarini, Putu Hadi, Gapsari, Femiana, Sudjito, and Irawan, Yudy Surya
- Abstract
Anticipating an alloy's corrosion resistance is essential to avoid product failure and reduce costs. Research and analyze the corrosion resistance of Al-Cu, Al-Zn and Al-Cu-Zn alloys based on the analytical balance of the elements according to weight, thermodynamic, metallurgical rules on metal alloys, kinetic and other properties. The purpose of this study is to determine the corrosion resistance of Al-5-wt% Cu, Al-5-wt% Zn and Al-5-wt% Cu-5-wt% Zn alloys based on the analytical calculation. Based on the analytical calculation results, the Al-Zn-Cu alloy has the best corrosion resistance with a corrosion rate of 0.4375 mmpy. Next is the Al-Cu alloy with a corrosion rate of 0.4634 mmpy. While Al-Zn alloy has the lowest strength with a corrosion rate of 0.4828 mmpy. Based on standard EMF potential values for these three alloys. Al-Zn alloys are most active with an value of-1.61 V, followed by Al-Zn-Cu alloys with an value of - 1.60 V, and the noblest Al-Cu alloy has the most positive
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- 2022
- Full Text
- View/download PDF
27. Characterization of aluminium matrix composite of Al-ZnSiFeCuMg alloy reinforced with silica sand tailings particles
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., Sukanto, primary, Soenoko, Rudy, additional, Suprapto, Wahyono, additional, and Irawan, Yudy Surya, additional
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- 2020
- Full Text
- View/download PDF
28. Cutting Forces, Chips Formation and Surface Roughness in Rock Cutting Using Negative Rake Angle
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Hermawan, Yuni, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Setyabudi, Sofyan Arief, additional
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- 2020
- Full Text
- View/download PDF
29. Temperature cycle analysis of A6061-AISI304 dissimilar metal continuous drive friction welding
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Suwanda, Totok, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Choiron, Moch Agus, additional
- Published
- 2020
- Full Text
- View/download PDF
30. Pengaruh Perendaman Serat Sabut Kelapa Pada Air Batu Kapur Terhadap Wettability
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Sutrisno, Sutrisno, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Widodo, Teguh Dwi, additional
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- 2020
- Full Text
- View/download PDF
31. Energy Balance: Performing Energy Usefulness in AISI 304 Welding
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Riyanta, Bambang, primary, Wardana, ING, additional, Irawan, Yudy Surya, additional, and Choiron, Moch. Agus, additional
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- 2020
- Full Text
- View/download PDF
32. The Optimum Process Parameter of Dissimilar Metal AA6061 – AISI304 Continuous Drive Friction Welding
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Suwanda, Totok, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Choiron, Moch. Agus, additional
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- 2020
- Full Text
- View/download PDF
33. Argon Flow Rate Effect on Hardness of Carbon Thin Films on SKD11 Steel Using Target Material from Battery Carbon Rods with Plasma Sputtering Method
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Purkuncoro, Aladin Eko, primary, Soenoko, Rudy, additional, Herry, D.J Djoko, additional, and Irawan, Yudy Surya, additional
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- 2020
- Full Text
- View/download PDF
34. The Effect of Sintering Holding Time on Aluminum–Marble Composite Hardness, Density and Porosity
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Habib, Faisal, primary, Soenoko, Rudy, additional, Soeparman, Sudjito, additional, and Irawan, Yudy Surya, additional
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- 2020
- Full Text
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35. Effect of Friction Stir Welding Process on Crystallinity and Degradation of Polypropylene
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Kusharjanta, Bambang, primary, Soenoko, Rudy, additional, Purnowidodo, Anindito, additional, and Irawan, Yudy Surya, additional
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- 2020
- Full Text
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36. Effect of Ultraviolet Exposure to the Cylindrica (L.) Beauv. Fiber Characteristics
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Tangaran, Benyamin, primary, Soenoko, Rudy, additional, Irawan, Yudy Surya, additional, and Purnowidodo, Anindito, additional
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- 2020
- Full Text
- View/download PDF
37. Tensile strength and fatigue crack growth rate of chamfered and clamped A6061 friction weld joints
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Irawan, Yudy Surya, primary, Razaq, Fakhri, additional, Suprapto, Wahyono, additional, and Wardana, Bayu Satria, additional
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- 2019
- Full Text
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38. THE EFFECT OF MILLING TIME ON THE ALUMINA PHASE TRANSFORMATION IN THE AMCs POWDER METALLURGY REINFORCED BY SILICA-SAND-TAILINGS.
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Sukanto, Suprapto, Wahyono, Soenoko, Rudy, and Irawan, Yudy Surya
- Subjects
POWDER metallurgy ,ALUMINUM oxide ,SINTERING ,MECHANICAL alloying ,X-ray diffraction - Abstract
This study aims to determine the effect of milling time and sintering temperature parameters on the alumina transformation phase in the manufacture of Aluminium Matrix Composites (AMCs) reinforced by 20 % silica sand tailings using powder metallurgy technology. The matrix and fillers use waste to make the composites more efficient, clean the environment, and increase waste utilization. The milling time applied to the Mechanical Alloying (MA) process was 0.5, 6, 24, 48, and 96 hours, with a ball parameter ratio of 15:1 and a rotation of 93 rpm. Furthermore, hot compaction was carried out using a 100 MPa two-way hydraulic compression machine at a temperature of 300 °C for 20 minutes. The temperature variables of the sintering parameter process were 550, 600 to 650 °C, with a holding time of 10 minutes. Characterization of materials carried out included testing particle size, porosity, X-Ray Diffraction (XRD), SEM-Image, and SEM-EDX. The particle measurement of mechanical alloying processed, using Particle Size Analyzer (PSA) instrument and based on XRD data using the Scherrer equation, showed a relatively similar trend, decreasing particle size occurs when milling time was increased 0.5 to 24 hours. However, when the milling time increases to 48 and 96 hours, the particle size tends to increase slightly, due to cold-weld and agglomeration when the Mechanical Alloying is processed. The impact is the occurrence of the matrix and filler particle pairs in the cold-weld state. So, the results of XRD and SEM-EDX characterization showed a second phase transformation to form alumina compounds at a relatively low sintering temperature of 600 °C after the mechanical alloying process was carried out with a milling time on least 24 hours. [ABSTRACT FROM AUTHOR]
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- 2022
- Full Text
- View/download PDF
39. The Role of the University in the Implementation of Eco-Innovation at the Creative Industry Center of Natural Stone Crafts
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Astuti, Murti, Prawoto, Pratikto, Irawan, Yudy Surya, Sugiono, Sugiono, Saleh, S. M., Astuti, Murti, Prawoto, Pratikto, Irawan, Yudy Surya, Sugiono, Sugiono, and Saleh, S. M.
- Abstract
This study aims to find out the influence of the university's role on the implementation of eco-innovation in the creative industry in the natural stone handicraft sector. The object of this research is the creative industry center of the marble and natural stone handicraft sub-sector in TulungagungCity, Indonesia. From the existing craftsmen population, 81 craftsmen as respondents were taken as samples. The research data was obtained by distributing questionnaires, then the data were tested, processed and analyzed using Partial Least Square Consistent - Structural Equation Modeling (PLS-SEM). The results of this study states that the role of the university in the implementation of eco-innovation in the industry center of natural stone handicraft in Tulungagung can significantly improve eco-organizational innovation, eco-process innovation and eco-marketing innovation, but not significant in improving eco-product innovation. To further improve the implementation of eco-product innovation, what needs to be improved is the role of the university in assisting to increase eco-marketing, because of its significant influence on eco-product innovation. The results of this study will later be developed to explain the concept of triple helix, namely the role of University, Industry and Government in the implementation of eco-innovation and the improvement of the performance of creative industrial centers of natural stone crafts in Tulungagung Indonesia.
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- 2019
40. Tensile strength and fatigue crack growth rate of chamfered and clamped A6061 friction weld joints
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Irawan, Yudy Surya; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Razaq, Fakhri; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Wahyono; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Wardana, Bayu Satria; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Razaq, Fakhri; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Wahyono; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, and Wardana, Bayu Satria; Brawijaya University Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145
- Abstract
Friction welding is a solid-state joining technique. It is suitable to be used to join a round bar of aluminum that has problems in joining. This paper reports measurements of the tensile strength and fatigue crack growth rate of a continuous drive friction welding (CDFW) joint of aluminum alloys A6061. The CDFW process was conducted by using the round bar A6061 machined to form a chamfer angle and applying a clamping process before the upset stage. Various chamfer angles of 0, 30, 45, and 60 degrees were machined on the stationary round bar. In order to increase the tensile strength and to reduce the fatigue crack growth rate of the CDFW joint, round clamps were applied on the CDFW joint. CDFW process was conducted with the revolution speed of 1,100 rpm, the initial compression force of 3.9 kN during friction stage for 4 seconds, and an upset force of 28 kN for 60 seconds. The specimens of friction weld joints were machined to shape the specimens of tensile strength testing and fatigue crack growth testing. Fatigue crack growth testing was performed using a cantilever rotary bending machine. The testing results show that using a small chamfer angle together with the round clamp produced a CDFW joint that exhibited higher tensile strength than the joint without chamfer or clamping. The specimen created with a chamfer angle of 30 degrees and the clamping method had the highest tensile strength and the lowest fatigue crack growth rate among the samples studied. This result was caused by smaller heat input as a result of using a small one-sided chamfer together with two stages of plastic deformation from the clamping process and upset process during CDFW. The fatigue crack growth rate is also confirmed by macro and scanning electron microscope imaging of the fracture surfaces. The area of fatigue crack growth of the specimen with high tensile strength is wider than the specimen with lower tensile strength. The striations are also observed more clearly in the fracture s
- Published
- 2019
41. Влияние внешнего магнитного поля при сварке стали улучшенной закалкой и отпуском на изменение поведения усталостных трещин
- Author
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Sugiarto, Sugiarto, Soenoko, Rudy, Purnowidodo, Anindito, and Irawan, Yudy Surya
- Subjects
UDC 338.45(075.8) ,швидкість поширення тріщин ,тріщиностійкість ,зовнішній магнітний потік ,мартенситне загартування ,мартенсит ,сталь ,поліпшена загартуванням та відпуском ,зварюваність ,скорость распространения трещин ,трещиностойкость ,внешний магнитный поток ,мартенситная закалка ,улучшенная закалкой и отпуском ,свариваемость ,crack propagation rate ,crack resistance ,external magnetic flux ,martempering ,martensite ,QTS ,weldability - Abstract
This investigation discusses fatigue crack propagation behaviors on the welded joint of Hot Rolled Quench Tempered Steel (QTS) in which during welding process the fusion zone of the joint was subjected to magnetic flux field. The QTS weldability is not really excellent due to the change of microstructure into tempered martensite, and the possibility of microcrack defect on the welding area is still high. The purpose of the investigation is to know the effect of External Magnetic Flux (EMF) field during welding process on fatigue crack propagation behaviors. The external magnetic flux is applied transversely from two sides of the workpiece using a DC powered solenoid of 0, 3, 6, 9 and 15 Amperes. The effect of EMF is more sensitive to decrease the tensile strength and the fatigue crack propagation rate of the weld area. The result shows that the electromagnetic force on the weld pool increases. It causes the liquid metal circulation rate to increase and welding defects to decrease. This indicates that the liquid metal and filler metal are easily mixed, the release of gas from liquid metal to surface before solidification easily happens. The finding shows that the effect of EMF is more efficient., Мікроструктура сталі, поліпшеної загартуванням та відпуском змінює подальшу термообробку мартенситного загартування від фериту + перліту до мартенситу. Структура мартенситу має низьку зварюваність і низьку тріщиностійкість. Для поліпшення тріщиностійкості зовнішній магнітний потік (ВМП) додається поперечно під час зварювання. Збільшення ВМП призводить до зниження швидкості поширення втомних тріщин, Микроструктура стали, улучшенной закалкой и отпуском меняет последующую термообработку мартенситной закалки от феррита + перлита к мартенситу. Структура мартенсита имеет низкую свариваемость и низкую трещиностойкость. Для улучшения трещиностойкости внешний магнитный поток (ВМП) добавляется поперечно во время сварки. Увеличение ВМП приводит к снижению скорости распространения усталостных трещин
- Published
- 2018
42. Анализ эффекта трения на процесс обработки угловых каналов (ECAP) на алюминий 5052 к определению ограничения его распространения
- Author
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Aminnudin, Aminnudin, Pratikto, Pratikto, Purnowidodo, Anindito, and Irawan, Yudy Surya
- Subjects
UDC 616 058+616 036.86+613.95 ,штамп ,алюміній ,ECAP ,тертя ,мікротвердість ,деформація ,алюминий ,трение ,микротвердость ,деформация ,die ,aluminum ,friction ,homogeneity ,simulation ,strain - Abstract
In the current study, the effect of friction coefficient on strain distribution and deformation was investigated with the computer simulation providing a better understanding of the material flow mechanism and deformation behavior in the ECAP. The 10×10 mm and 50 mm-long rectangular billet was used as the geometry of aluminum material. The geometry of dies is 105° channel angle, 0 mm inner fillet radius, and 5 mm outer fillet radius. The dies were modeled as rigid bodies, and the specimen was assumed as a bilinear hardening model. The effect of friction was investigated with the three-level variation coefficient of friction (0.01; 0.025 and 0.05). Based on the result, it can be shown that the friction affects the strain distribution condition. The friction of 0.05 produced more uniform strain distribution, better homogeneity, and smaller corner gap. The experimental study of modeling results was done with MoS2 lubricant while the strain distribution was verified by the microhardness test. The microhardness distribution test result was similar to strain distribution from modeling., На основі комп'ютерного 3D-моделювання виконано дослідження впливу коефіцієнта тертя на деформацію та її розподіл для зразків з алюмінієвого сплаву 5052. Ефект тертя був досліджений за трьома рівнями варіації коефіцієнтів тертя (0:01; 0025; 0:05). Результати дозволили зробити висновки щодо характеру розподілу та чисельних значень деформації та мікротвердості для різних коефіцієнтів тертя, На основе компьютерного 3D-моделирования исследовано влияние коэффициента трения на деформацию и ее распределение для образцов из алюминиевого сплава 5052. Эффект трения был исследован для трёх уровней вариации коэффициентов трения (0:01; 0025; 0:05). Результаты позволили сделать выводы о характере распределения и численных значениях деформации и микротвердости для различных коэффициентов трения
- Published
- 2018
43. Use of Pulsed Electric Fields to Induce Breakage of Glandular Trichome Cells in Leaves of Fresh Patchouli (Pogostemon cablin Benth.): Specific Energy Input Consumption
- Author
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Sukardi, Sukardi, primary, Soeparman, Sudjito, additional, Argo, Bambang Dwi, additional, and Irawan, Yudy Surya, additional
- Published
- 2019
- Full Text
- View/download PDF
44. Manufacture of Origami Pattern Crash Box Using Traditional Investment Casting Method
- Author
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Kusyairi, Imam, primary, Himawan, Helmy Mukti, additional, Choiron, Moch. Agus, additional, and Irawan, Yudy Surya, additional
- Published
- 2019
- Full Text
- View/download PDF
45. Optimizing warm compaction parameters on the porosity and hardness of Bronze/Tin ore waste composites
- Author
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Wahyudie, Ilham Ary, primary, Soenoko, Rudi, additional, Suprapto, Wahyono, additional, and Irawan, Yudy Surya, additional
- Published
- 2019
- Full Text
- View/download PDF
46. Anisotropic Torsion Strength of Round Bar A6061 Friction Weld Joint with Various Upset Pressures
- Author
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Irawan, Yudy Surya, primary, Alfian, David Febri, additional, and Sutikno, Endi, additional
- Published
- 2019
- Full Text
- View/download PDF
47. Effects of Origami Pattern Crash Box and Rectangular Pattern Crash Box on The Modelling Of MPV Car Structure on Deformation
- Author
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Kusyairi, Imam, primary, Choiron, Moch. Agus, additional, Irawan, Yudy Surya, additional, and Himawan, Helmy Mukti, additional
- Published
- 2018
- Full Text
- View/download PDF
48. Aloe vera as cutting fluid optimization using response surface method
- Author
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Hartono, Priyagung; University of Islam Malang Jalan. M. T. Haryono, 193, Malang, Indonesia, 65144, Pratikto, Pratikto; Brawijaya University Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Agus; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62-64, Malang, Indonesia, 65146, Irawan, Yudy Surya; Brawijaya University Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Hartono, Priyagung; University of Islam Malang Jalan. M. T. Haryono, 193, Malang, Indonesia, 65144, Pratikto, Pratikto; Brawijaya University Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Suprapto, Agus; University of Merdeka Malang Jalan. Terusan Raya Dieng, 62-64, Malang, Indonesia, 65146, and Irawan, Yudy Surya; Brawijaya University Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145
- Abstract
The fluid of vegetable Aloe Vera has characteristics as a cutting fluid, Aloe Vera cutting fluid (AVCF) has an excess of environmental reduction effects from oil-based cutting fluid (OBCF). Surface Response Methodology (RSM) based Central Composite Design (CCD) was applied as an experimental design, to predict the optimum parameters in the turning process. Because RSM is the final description of a good experimental design to improve the linear response surface model, and in determining the optimum operating conditions. Twenty sets of experimental tests were prepared by three reversed parameter factors, feed rate (f), depth of cut (a), and AVCF three type. Roughness (Ra) and flank wear (VB) were defined as response variables and then analyzed by multiple quadratic regression to determine the most appropriate mathematical model. The combined effects of the parameters were investigated using contour plots and surface plots. HSS as a cutting tool and Steel St.42 workpiece were used to achieve 20 tests. The adequacy of the developed model was examined using Analysis of Variance. Based on the results, the optimum process is shown by the following parameters: f=0.140 mm/rev; a=2.0556 mm, and AVCF=71.8970 cSt provide optimal cutting conditions with lower Ra and f=0.20 mm/rev, a=2.50 mm, and AVCF=8.8050 cSt giveoptimal cutting conditions with lower VB. Therefore, the improvement of AVCF as a substitute for OBCF continued experiments.
- Published
- 2018
49. The analysis of friction effect on equal channel angular pressing (ECAP) process on Aluminium 5052 to homogeneity of strain distribution
- Author
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Aminnudin, Aminnudin; University Negeri Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Pratikto, Pratikto; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Purnowidodo, Anindito; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Irawan, Yudy Surya; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Aminnudin, Aminnudin; University Negeri Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Pratikto, Pratikto; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, Purnowidodo, Anindito; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145, and Irawan, Yudy Surya; University of Brawijaya Malang Jalan. Mayjend Haryono, 167, Malang, Indonesia, 65145
- Abstract
In the current study, the effect of friction coefficient on strain distribution and deformation was investigated with the computer simulation providing a better understanding of the material flow mechanism and deformation behavior in the ECAP. The 10×10 mm and 50 mm-long rectangular billet was used as the geometry of aluminum material. The geometry of dies is 105° channel angle, 0 mm inner fillet radius, and 5 mm outer fillet radius. The dies were modeled as rigid bodies, and the specimen was assumed as a bilinear hardening model. The effect of friction was investigated with the three-level variation coefficient of friction (0.01; 0.025 and 0.05). Based on the result, it can be shown that the friction affects the strain distribution condition. The friction of 0.05 produced more uniform strain distribution, better homogeneity, and smaller corner gap. The experimental study of modeling results was done with MoS2 lubricant while the strain distribution was verified by the microhardness test. The microhardness distribution test result was similar to strain distribution from modeling., На основі комп'ютерного 3D-моделювання виконано дослідження впливу коефіцієнта тертя на деформацію та її розподіл для зразків з алюмінієвого сплаву 5052. Ефект тертя був досліджений за трьома рівнями варіації коефіцієнтів тертя (0:01; 0025; 0:05). Результати дозволили зробити висновки щодо характеру розподілу та чисельних значень деформації та мікротвердості для різних коефіцієнтів тертя, На основе компьютерного 3D-моделирования исследовано влияние коэффициента трения на деформацию и ее распределение для образцов из алюминиевого сплава 5052. Эффект трения был исследован для трёх уровней вариации коэффициентов трения (0:01; 0025; 0:05). Результаты позволили сделать выводы о характере распределения и численных значениях деформации и микротвердости для различных коэффициентов трения
- Published
- 2018
50. TEMPERATURE CYCLE ANALYSIS OF A6061AISI304 DISSIMILAR METAL CONTINUOUS DRIVE FRICTION WELDING.
- Author
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Suwanda, Totok, Soenoko, Rudy, Irawan, Yudy Surya, and Choiron, Moch Agus
- Subjects
FRICTION welding ,TESTING ,TEMPERATURE distribution ,WELDED joints ,HARDNESS testing ,METALS - Abstract
In the previous study, Continuous Drive Friction Welding (CDFW) had been investigated to determine the strength of joining, burn off, and temperature distribution. In this study, Dissimilar Metal CDFW was studied to assess temperature cycle analysis. Aluminum 6061 (A6061) workpiece was fixed, and an AISI 304 was rotated at 1,000 rpm. The temperature distribution was measured by using an OMEGA Thermocouple Data Logger. The thermocouple was installed near joining location 5 mm distance from the joint. In the computer simulation, the geometry of CDFW was designed using ANSYS Design Modeler. Computer simulation with transient thermal combined with static structural analysis was modeled by using ANSYS academic version Rel. 18.1. The boundary condition was set based on the experimental condition, where the Aluminum 6061 was fixed, and the AISI 304 was rotated at 1,000 rpm. Based on the experimental results, the temperature profile as the outer surface of the distance of the center of the joint location can be measured. From the simulation results, it can be seen that the temperature cycle profile is the same trend with experimental results. The mechanical properties provided that this phenomenon is shown in the characteristics of tensile strength, microstructure and hardness test as model analysis to denote the connection from temperature cycle profile with mechanical properties test results. Microstructure observation revealed that there is no significant difference in grain size and grain shape on the stainless steel side. Computer simulation results showed that the welded aluminum-stainless steel joint shows marks of heat affected zone near the weld interface only on the aluminum side, and this was confirmed by experimental results. [ABSTRACT FROM AUTHOR]
- Published
- 2020
- Full Text
- View/download PDF
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