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Growing demand for raw materials forces mining companies to reach deeper deposits. Difficult environmental conditions, especially high temperature and the presence of toxic/explosives gases, as well as high seismic activity in deeply located areas, pose serious threats to humans. In such conditions, running an exploration strategy of machinery parks becomes a difficult challenge, especially from the point of view of technical facilities inspections performed by mining staff. Therefore, there is a growing need for new, reliable, and autonomous inspection solutions for mining infrastructure, which will limit the role of people in these areas. In this article, a method for detection of conveyor rollers failure based on an acoustic signal is described. The data were collected using an ANYmal autonomous legged robot inspecting conveyors operating at the Polish Ore Enrichment Plant of KGHM Polska Miedź S.A., a global producer of copper and silver. As a part of an experiment, about 100 m of operating belt conveyor were inspected. The sound-based fault detection in the plant conditions is not a trivial task, given a considerable level of sonic disturbance produced by a plurality of sources. Additionally, some disturbances partially coincide with the studied phenomenon. Therefore, a suitable filtering method was proposed. Developed diagnostic algorithms, as well as ANYmal robot inspection functionalities and resistance to underground conditions, are developed as a part of the "THING–subTerranean Haptic INvestiGator" project. [ABSTRACT FROM AUTHOR]

Complex mechanical systems used in the mining industry for efficient raw materials extraction require proper maintenance. Especially in a deep underground mine, the regular inspection of machines operating in extremely harsh conditions is challenging, thus, monitoring systems and autonomous inspection robots are becoming more and more popular. In the paper, it is proposed to use a mobile unmanned ground vehicle (UGV) platform equipped with various data acquisition systems for supporting inspection procedures. Although maintenance staff with appropriate experience are able to identify problems almost immediately, due to mentioned harsh conditions such as temperature, humidity, poisonous gas risk, etc., their presence in dangerous areas is limited. Thus, it is recommended to use inspection robots collecting data and appropriate algorithms for their processing. In this paper, the authors propose red-green-blue (RGB) and infrared (IR) image fusion to detect overheated idlers. An original procedure for image processing is proposed, that exploits some characteristic features of conveyors to pre-process the RGB image to minimize non-informative components in the pictures collected by the robot. Then, the authors use this result for IR image processing to improve SNR and finally detect hot spots in IR image. The experiments have been performed on real conveyors operating in industrial conditions.

It is well known that mechanical systems require supervision and maintenance procedures. There are a lot of condition monitoring techniques that are commonly used, and in the era of IoT and predictive maintenance one may find plenty of solutions for various applications. Unfortunately in the case of belt conveyors used in underground mining a list of possible solutions shrinks quickly. The reason is that they are specific mechanical systems—the typical conveyor is located in the mining tunnel and its length may vary between 100 and 1000 m. According to mining regulations, visual inspection of the conveyor route should be done before it will start the operation. On the other hand, since environmental conditions in mining tunnels are extremely harsh and the risk of accidents is high, there is a tendency to minimize human presence in the tunnels. In this paper, we propose a prototype of an inspection robot based on a UGV platform that could support maintenance staff during the inspection. At present, the robot is controlled by an operator using radio however, we plan to make it autonomous. Moreover, its support could be significant—the robot can "see" elements of the conveyor route (RGB camera) and can identify hot spots using infrared thermography. Moreover, the detected hot spots could be localized and its position can be stored together with both types of images. In parallel, it is possible to preview images in a real-time and stored data allow analysing state of conveyor system after the inspection mission. It is also important that due to radio control systems, an operator can stay in a safe place. Such a robot can be classified as a mobile monitoring system for spatially distributed underground infrastructure. [ABSTRACT FROM AUTHOR]

Frequent inspections are essential for false ceilings to maintain the service infrastructures, such as mechanical, electrical, and plumbing, and the structure of false ceilings. Human-labor-based conventional inspection procedures for false ceilings suffer many shortcomings, including safety concerns. Thus, robot-aided solutions are demanded for false ceiling inspections similar to other building maintenance services. However, less work has been conducted on developing robot-aided solutions for false ceiling inspections. This paper proposes a novel design for a robot intended for false ceiling inspections named Falcon. The compact size and the tracked wheel design of the robot allow it to traverse obstacles such as runners and lighting fixtures. The robot’s ability to autonomously follow the perimeter of a false ceiling can improve the productivity of the inspection process since the heading of the robot often changes due to the nature of the terrain, and continuous heading correction is an overhead for a teleoperator. Therefore, a Perimeter-Following Controller (PFC) based on fuzzy logic was integrated into the robot. Experimental results obtained by deploying a prototype of the robot design to a false ceiling testbed confirmed the effectiveness of the proposed PFC in perimeter following and the robot’s features, such as the ability to traverse on runners and fixtures in a false ceiling.

Frequent inspections are essential for drains to maintain proper function to ensure public health and safety. Robots have been developed to aid the drain inspection process. However, existing robots designed for drain inspection require improvements in their design and autonomy. This paper proposes a novel design of a drain inspection robot named Raptor. The robot has been designed with a manually reconfigurable wheel axle mechanism, which allows the change of ground clearance height. Design aspects of the robot, such as mechanical design, control architecture and autonomy functions, are comprehensively described in the paper, and insights are included. Maintaining the robot’s position in the middle of a drain when moving along the drain is essential for the inspection process. Thus, a fuzzy logic controller has been introduced to the robot to cater to this demand. Experiments have been conducted by deploying a prototype of the design to drain environments considering a set of diverse test scenarios. Experiment results show that the proposed controller effectively maintains the robot in the middle of a drain while moving along the drain. Therefore, the proposed robot design and the controller would be helpful in improving the productivity of robot-aided inspection of drains.

Growing demand for raw materials forces mining companies to reach deeper deposits. Difficult environmental conditions, especially high temperature and the presence of toxic/explosives gases, as well as high seismic activity in deeply located areas, pose serious threats to humans. In such conditions, running an exploration strategy of machinery parks becomes a difficult challenge, especially from the point of view of technical facilities inspections performed by mining staff. Therefore, there is a growing need for new, reliable, and autonomous inspection solutions for mining infrastructure, which will limit the role of people in these areas. In this article, a method for detection of conveyor rollers failure based on an acoustic signal is described. The data were collected using an ANYmal autonomous legged robot inspecting conveyors operating at the Polish Ore Enrichment Plant of KGHM Polska Miedź S.A., a global producer of copper and silver. As a part of an experiment, about 100 m of operating belt conveyor were inspected. The sound-based fault detection in the plant conditions is not a trivial task, given a considerable level of sonic disturbance produced by a plurality of sources. Additionally, some disturbances partially coincide with the studied phenomenon. Therefore, a suitable filtering method was proposed. Developed diagnostic algorithms, as well as ANYmal robot inspection functionalities and resistance to underground conditions, are developed as a part of the “THING–subTerranean Haptic INvestiGator” project.

It is well known that mechanical systems require supervision and maintenance procedures. There are a lot of condition monitoring techniques that are commonly used, and in the era of IoT and predictive maintenance one may find plenty of solutions for various applications. Unfortunately in the case of belt conveyors used in underground mining a list of possible solutions shrinks quickly. The reason is that they are specific mechanical systems—the typical conveyor is located in the mining tunnel and its length may vary between 100 and 1000 m. According to mining regulations, visual inspection of the conveyor route should be done before it will start the operation. On the other hand, since environmental conditions in mining tunnels are extremely harsh and the risk of accidents is high, there is a tendency to minimize human presence in the tunnels. In this paper, we propose a prototype of an inspection robot based on a UGV platform that could support maintenance staff during the inspection. At present, the robot is controlled by an operator using radio however, we plan to make it autonomous. Moreover, its support could be significant—the robot can “see” elements of the conveyor route (RGB camera) and can identify hot spots using infrared thermography. Moreover, the detected hot spots could be localized and its position can be stored together with both types of images. In parallel, it is possible to preview images in a real-time and stored data allow analysing state of conveyor system after the inspection mission. It is also important that due to radio control systems, an operator can stay in a safe place. Such a robot can be classified as a mobile monitoring system for spatially distributed underground infrastructure.

Complex mechanical systems used in the mining industry for efficient raw materials extraction require proper maintenance. Especially in a deep underground mine, the regular inspection of machines operating in extremely harsh conditions is challenging, thus, monitoring systems and autonomous inspection robots are becoming more and more popular. In the paper, it is proposed to use a mobile unmanned ground vehicle (UGV) platform equipped with various data acquisition systems for supporting inspection procedures. Although maintenance staff with appropriate experience are able to identify problems almost immediately, due to mentioned harsh conditions such as temperature, humidity, poisonous gas risk, etc., their presence in dangerous areas is limited. Thus, it is recommended to use inspection robots collecting data and appropriate algorithms for their processing. In this paper, the authors propose red-green-blue (RGB) and infrared (IR) image fusion to detect overheated idlers. An original procedure for image processing is proposed, that exploits some characteristic features of conveyors to pre-process the RGB image to minimize non-informative components in the pictures collected by the robot. Then, the authors use this result for IR image processing to improve SNR and finally detect hot spots in IR image. The experiments have been performed on real conveyors operating in industrial conditions. [ABSTRACT FROM AUTHOR]

Frequent inspections are essential for drains to maintain proper function to ensure public health and safety. Robots have been developed to aid the drain inspection process. However, existing robots designed for drain inspection require improvements in their design and autonomy. This paper proposes a novel design of a drain inspection robot named Raptor. The robot has been designed with a manually reconfigurable wheel axle mechanism, which allows the change of ground clearance height. Design aspects of the robot, such as mechanical design, control architecture and autonomy functions, are comprehensively described in the paper, and insights are included. Maintaining the robot's position in the middle of a drain when moving along the drain is essential for the inspection process. Thus, a fuzzy logic controller has been introduced to the robot to cater to this demand. Experiments have been conducted by deploying a prototype of the design to drain environments considering a set of diverse test scenarios. Experiment results show that the proposed controller effectively maintains the robot in the middle of a drain while moving along the drain. Therefore, the proposed robot design and the controller would be helpful in improving the productivity of robot-aided inspection of drains. [ABSTRACT FROM AUTHOR]

Frequent inspections are essential for false ceilings to maintain the service infrastructures, such as mechanical, electrical, and plumbing, and the structure of false ceilings. Human-labor-based conventional inspection procedures for false ceilings suffer many shortcomings, including safety concerns. Thus, robot-aided solutions are demanded for false ceiling inspections similar to other building maintenance services. However, less work has been conducted on developing robot-aided solutions for false ceiling inspections. This paper proposes a novel design for a robot intended for false ceiling inspections named Falcon. The compact size and the tracked wheel design of the robot allow it to traverse obstacles such as runners and lighting fixtures. The robot's ability to autonomously follow the perimeter of a false ceiling can improve the productivity of the inspection process since the heading of the robot often changes due to the nature of the terrain, and continuous heading correction is an overhead for a teleoperator. Therefore, a Perimeter-Following Controller (PFC) based on fuzzy logic was integrated into the robot. Experimental results obtained by deploying a prototype of the robot design to a false ceiling testbed confirmed the effectiveness of the proposed PFC in perimeter following and the robot's features, such as the ability to traverse on runners and fixtures in a false ceiling. [ABSTRACT FROM AUTHOR]