1. Non-linear Contact Analysis and Response Surface Optimization of Railway Wheel Using ANSYS.
- Author
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Agarwal, Abhishek, Rimal, Ambika, and Ilunga, Masengo
- Subjects
NEWTON-Raphson method ,FINITE element method ,NONLINEAR analysis ,LINEAR statistical models ,CRACK propagation (Fracture mechanics) - Abstract
The onset and propagation of fractures significantly impact the remaining operational lifespan of locomotive wheels and rail infrastructure, primarily influenced by contact stresses arising from their interaction. This study employs the nonlinear Newton-Raphson algorithm to comprehensively evaluate the structural characteristics and critical regions of the rail-wheel contact-zone. The rail wheel CAD model is developed in the ANSYS-Design_Modeler, and then it undergoes a static structural analysis using its system for this purpose. A comparative analysis between linear and nonlinear approaches through simulation indicates a consistent overestimation of contact parameters–penetration, and frictional stress. In particular, the linear performance analysis shows a penetration value 25 percent lower and frictional stress 6.38 percent less than that of the nonlinear response. This study highlights the importance of nonlinear analysis when it comes to capturing the subtle complexities inherent in actual wheel-rail interactions and reveals the shortcomings of linear analysis in giving correct predictions. The optimization process is conducted on a railway locomotive wheel using the optimal space-filling algorithm of the response surface optimization process. From the optimization process, the effect of each design variable is evaluated and for most of the structural evaluation parameters, tread_width shows a higher sensitivity percentage and therefore has a higher effect as compared to tread_depth. [ABSTRACT FROM AUTHOR]
- Published
- 2024
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