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Developing environmentally friendly building materials with low environmental impacts is receiving more attention nowadays to face the global challenges of climate change; building insulation materials made from agricultural waste can be used for their low environmental impact and to generate responsible supplies that utilize natural resources adequately. The study aims to assess a panel made from rice husk using the pulping method. An experimental design established the proportion of rice husk, the percentage of additive (NaOH concentration), boiling time and blending time. Taguchi’s method was applied to investigate the effect on density and thermal conductivity; the final panel with optimum conditions was morphologically analyzed using scanning electron microscopy (SEM); the thermal behavior was studied by thermogravimetric analysis (TGA); fire reaction and smoldering behavior were analyzed; and characterization in water absorption and acoustic absorption performances were established. The results show thermal conductivity values between 0.037 and 0.042 W/mK, a smoldering velocity of 3.40 mm/min, and a good acoustic absorption coefficient in octave frequency bands between 125 Hz and 4 kHz greater than 0.7. These characteristics are competitive with other insulating bio-based materials available on the market. This study employed chemicals utilized by other biomaterials for the pulping process and in flame retardants. However, it is important to investigate natural treatments or those with a diminished environmental impact.

The present work proposes to investigate the effect of an ultrahigh molecular weight silicone rubber (UHMW-SR) and two ethylene methyl acrylate copolymers (EMA) with different methyl acrylate (MA) content on the mechanical and fire performance of a fireproof acrylonitrile butadiene styrene copolymer (ABS) composite, with an optimum amount of ammonium polyphosphate (APP) and aluminum diethyl phosphinate (AlPi). ABS formulations with a global flame retardant weight content of 20 wt.% (ABS P) were melt-compounded, with and without EMA and UHMW-SR, in a Brabender mixer. During this batch process, ABS P formulations with UHMW-SR and/or EMA registered lower torque values than those of ABS P. By means of scanning electron microscopy (SEM), it was possible to observe that all ABS composites exhibited a homogenous structure without phase separation or particle agglomeration. Slightly improved interfacial interaction between the well-dispersed flame-retardant particles in the presence of EMA and/or UHMW-SR was also noticed. Furthermore, synergies in mechanical properties by adding both EMA and UHMW-SR into ABS P were ascertained. An enhancement of molecular mobility that contributed to the softening of ABS P was observed under dynamic mechanical thermal analysis (DMTA). An improvement of its flexibility, ductility and toughness were also registered under three-point-bending trials, and even more remarkable synergies were noticed in Charpy notched impact strength. Particularly, a 212% increase was achieved when 5 wt.% of EMA with 29 wt.% of MA and 2 wt.% of UHMW-SR in ABS P (ABS E29 S P) were added. Thermogravimetric analysis (TGA) showed that the presence of EMA copolymers in ABS P formulations did not interfere with its thermal decomposition, whereas UHMW-SR presence decreased its thermal stability at the beginning of the decomposition. Although the addition of EMA or UHMW-SR, as well as the combination of both in ABS P increased the pHRR in cone calorimetry, UL 94 V-0 classification was maintained for all flame-retarded ABS composites. In addition, through SEM analysis of cone calorimetry sample residue, a more cohesive surface char layer, with Si-O-C network formation confirmed by Fourier transform infrared (FTIR), was shown in ABS P formulations with UHMW-SR.

Corn is an example of an agricultural grain with a specific combustibility level and can promote smoldering fires during storage. This paper conducts an experimental design to numerically evaluate how three parameters, namely particle size, moisture, and air ventilation, influence the smoldering velocity. The work methodology is based on Minitab’s experimental design, which defined the number of experiments. First, a pile of corn is heated by a hot plate and a set of thermocouples registers all temperature variations. Then, a full-factorial experiment is implemented in Minitab to analyze the smoldering, which provides a mathematical equation to represent the smoldering velocity. The results indicate that particle size is the most influential factor in the reaction, with 35% and 45% variation between the dried and wet samples. Moreover, comparing the influence of moisture between corn flour and corn powder samples, a variation of 19% and 31% is observed; additionally, analyzing the ventilation as the only variant, we noticed variations of 15% and 17% for dried and wet corn flour, and 27% and 10% for dried and wet corn powder. Future studies may use the experimental design of this work to standardize the evaluation methodology and more effectively evaluate the relevant influencing factors.

In this study, an analysis of the influence of extractives, suberin and lignocellulosic components on the pyrolysis decomposition and fire reaction mechanisms of a cork oak powder from Quercus suber L. is presented. The summative chemical composition of cork powder was determined. Suberin was the main component at 40% of the total weight, followed by 24% of lignin, 19% of polysaccharides and 14% of extractives. The absorbance peaks of cork and its individual components were further analyzed by means of ATR-FTIR spectrometry. Thermogravimetric analysis (TGA) showed that the removal of extractives from cork slightly increased the thermal stability between 200 °C and 300 °C and led to the formation of a more thermally stable residue at the end of the cork decomposition. Moreover, by removing suberin, a shift of the onset decomposition temperature to a lower temperature was noticed, indicating that suberin plays a major role in enhancing the thermal stability of cork. Furthermore, non-polar extractives showed the highest flammability with a peak of heat release rate (pHRR) of 365 W/g analyzed by means of micro-scale combustion calorimetry (MCC). Above 300 °C, the heat release rate (HRR) of suberin was lower than that of polysaccharides or lignin. However, below that temperature it released more flammable gases with a pHRR of 180 W/g, without significant charring ability, contrary to the mentioned components that showed lower HRR due to their prominent condensed mode of action that slowed down the mass and heat transfer processes during the combustion process.

A novel bio-based flame retardant (Phytic acid – trometamol, PA-THAM) was prepared via salt formation reaction between phytic acid and trometamol. The chemical structure and thermal stability of this novel phytate were characterized by Nuclear magnetic resonance spectroscopy (NMR), Fourier transform infrared spectroscopy (FTIR), and Thermogravimetric analysis (TGA). Afterward, the effect of PA-THAM on the flammability of PLA was investigated. On the basis of the results, 3 wt% incorporation of PA-THAM in PLA exhibited better results than pure PLA in flame combustion tests, for example, LOI value increased from 19.9 to 25.8% and ratings in UL-94 varied from No Rating to V-0 rating. This ignitionresistance performance was analyzed investigating the relationship between properties and structure. The results elucidated that the incorporation of PA-THAM significantly reduced the molten viscosity of biocomposite, which facilitated the ‘heat transfer’ effect to rapidly decrease the surface temperature. In comparison with neat PLA, the same load of PA-THAM in PLA had little effect on the mechanical properties of PLA-based biocomposite, which indicated that the optimum load of PA-THAM maintained the balance of fire retardancy and mechanical properties of the PLA biocomposite.