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Cost-efficient deterministic method of moments solvers, as widely used to calculate average characteristics of chemical processes driven by population variations (e.g., average chain lengths), can be a posteriori extended with approximated solutions delivering distributed properties (e.g., chain length distributions). However, these solutions are rarely verified, specifically for complex systems with many population members and strong coupling, as is the case for industrially relevant free-radical-induced grafting (FRIG) toward graft copolymer (GC) synthesis with monomer unit dependent reactions. FRIG, as studied in the present work with polybutadiene at low styrene conversions, is an important chemical process, for example, the production of compatibilizers and high-impact materials. Deterministic model validation is uniquely performed by benchmarking the low to medium molar mass (MM) results (29 topologies) in the log-molar mass distribution with detailed matrix-based kinetic Monte Carlo simulation output, inherently capable of mapping distributions. The GC product is identified to be a heterogeneous mixture in MM, chemical composition, and molecular topology at any styrene conversion. The molecular structural evolution during GC synthesis is further theoretically related to both one-dimensional size-exclusion chromatography (1D-SEC) and two-dimensional liquid chromatography (2D-LC) analysis. It is shown that conventional SEC-even in the absence of broadening-is insufficient for GC separation, mainly due to the unavoidable coelution of topologically different GC species. In any case, the parallel running of advanced modeling tools allows for detailed molecular interpretation.

We report on a novel synthetic route to synthesize relatively large quantities of polystyrene (PS) star polymers with targeted arm functionality and molar mass and their theological properties in the molten state. The synthetic route involves grafting styrene monomers onto a modified (aliphatic, alternating) polyketone backbone with a specific number of initiating grafting sites using controlled atom transfer radical polymerization (ATRP). Several polyketone precursors were used. This resulted in a large array of star polystyrenes with nonspherical cores and varying average arm length and number of arms. Their linear viscoelasticity was investigated and discussed in the context of the known response of anionically synthesized stars. Using a powerful characterization toolbox, including state-of-the-art interaction chromatography, rheometry, and tube modeling via the branch-on-branch (BoB) algorithm, we have assessed the viscoelasticity of these star polymers quantitatively. In particular, we have demonstrated a variability in molecular structure, which differs substantially from their anionically synthesized counterparts. Hence, whereas this new family of star polymers is not recommended for fundamental studies of polymer physics such as the molecular origin of relaxation mechanisms without prior extensive fractionation, they could be used in studies of mixtures as well as industrially relevant processing operations that require large amounts of polymeric stars.